CN219600734U - Textile scanning ink jet - Google Patents
Textile scanning ink jet Download PDFInfo
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- CN219600734U CN219600734U CN202320298302.6U CN202320298302U CN219600734U CN 219600734 U CN219600734 U CN 219600734U CN 202320298302 U CN202320298302 U CN 202320298302U CN 219600734 U CN219600734 U CN 219600734U
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- cleaning
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- moisturizing
- printing
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Abstract
The utility model discloses a textile scanning ink-jet machine which is characterized by comprising a frame, a cross beam, a belt transmission mechanism, a printing head mechanism, a spray head cleaning and moisturizing mechanism, a belt cleaning mechanism, a belt drying mechanism, a computer, an operation display mechanism, an ink path system and a printing control system, wherein the cross beam, the belt transmission mechanism, the printing head mechanism, the spray head cleaning and moisturizing mechanism, the belt cleaning mechanism, the belt drying mechanism, the computer, the operation display mechanism, the ink path system and the printing control system are arranged on the frame; the belt cleaning mechanism and the cloth feeding mechanism are respectively arranged at two ends of the transmission belt, and the belt cleaning mechanism comprises a cleaning disc, a cleaning wiping roller, a scraper component and a water absorbing roller which are arranged on the cleaning disc; the cloth feeding mechanism comprises a supporting side plate, and a cloth pressing roller, an expanding roller and a cloth guiding roller which are connected to the supporting side plate, wherein a tension roller is arranged outside the cloth pressing roller, and the spray head cleaning and moisturizing mechanism comprises a moisturizing and cleaning disc and a plurality of spray pipes horizontally arranged in the moisturizing and cleaning disc. The utility model has high production efficiency, high precision and cost saving.
Description
Technical Field
The utility model relates to the technical field of inkjet printers, in particular to a textile scanning inkjet printer.
Background
Textile scanning inkjet machines currently in use on the market generally have a throughput of up to 380 square meters per hour. If chinese patent is authorized to bulletin number CN204774077U, disclose a large-width ceramic textile inkjet, including host computer and frame, its host computer is by lift jet printing assembly, shower nozzle cleaning assembly, lift drive assembly composition, and frame both sides are provided with guide rail, its characterized in that: the number of the hosts is at least two, the spray printing assemblies are connected with the guide rails on two sides of the frame, the lifting driving assemblies drive the lifting spray printing assemblies to move up and down, the lifting driving assemblies in the adjacent hosts are connected with each other and synchronously move, the spray head cleaning assemblies are arranged on the upper part of the frame and can move along the horizontal direction of the guide rails, the spray head cleaning assemblies in the adjacent hosts are connected with each other, the lifting spray printing assemblies are respectively provided with a support plate in the vertical direction, the support plates are connected on the guide rails of the frame through sliding blocks, lifting mounting plates are arranged on the support plates, trusses are arranged between the front support plates and the rear support plates, and spray head mounting plates are arranged at the bottoms of the trusses and are used for mounting spray heads and exhaust grooves. The structure of the patent can be suitable for ink-jet printing of ceramic and textile materials, but has the defects that under the market requirement of increasingly pursuing efficiency, the maximum output required by part of customers is 560 square meters per hour, the printing precision requirement is very high, and the existing scanning ink-jet machine can not meet the requirements of part of customers.
Disclosure of Invention
The utility model aims to solve the defects of the prior art, and provides a textile scanning ink-jet machine with high production efficiency and cost saving.
The utility model adopts the following technical proposal to realize the aim: the textile scanning ink-jet machine is characterized by comprising a frame, a beam, a belt transmission mechanism, a cloth feeding mechanism, a printing head mechanism, a spray head cleaning and moisturizing mechanism, a belt cleaning mechanism, a belt drying mechanism, a computer, an operation display mechanism, an ink path system and a printing control system, wherein the beam, the belt transmission mechanism, the cloth feeding mechanism, the printing head mechanism, the spray head cleaning and moisturizing mechanism, the belt cleaning mechanism, the belt drying mechanism, the computer, the operation display mechanism, the ink path system and the printing control system are arranged on the frame, the computer is connected with the operation display mechanism and the printing control system, and the printing control system is connected with the ink path system.
The belt transmission mechanism is arranged below the cross beam and comprises a speed reducer, a belt driving roller, a belt driven roller and a belt sleeved on the belt driving roller and the belt driven roller, and the speed reducer is connected with the belt driving roller.
The printing head mechanism comprises a printing head movably arranged on the cross beam, and a plurality of ink boxes and corresponding industrial printing ink-jet heads with more than 6 rows are arranged on the printing head.
The belt cleaning mechanism and the cloth feeding mechanism are respectively arranged at two ends of the transmission belt, the belt cleaning mechanism comprises a cleaning disc, a cleaning wiping roller, a scraper component and a water absorbing roller which are arranged on the cleaning disc, and the transmission belt can be cleaned through the belt cleaning mechanism; the cloth feeding mechanism comprises a supporting side plate, and a cloth pressing roller, an expanding roller and a cloth guiding roller which are connected to the supporting side plate, wherein a tension roller is arranged outside the cloth pressing roller.
The belt drying mechanism is arranged below the cloth feeding mechanism and the belt and comprises a drying groove, a heating pipe and a fan, wherein the heating pipe and the fan are arranged on the drying groove, and hot air is blown out through the heating pipe and the fan, so that the belt is air-dried.
The spray head cleaning and moisturizing mechanism comprises a moisturizing cleaning disc and a plurality of spray pipes horizontally arranged in the moisturizing cleaning disc, when the spray head is in a poor printing state during printing or after long-term stop of printing, cleaning of the surface of the spray head is needed, the spray head cleaning and moisturizing mechanism is needed to work at the moment, and in addition, the cleaning and moisturizing mechanism is needed to be started during long-term shutdown maintenance.
As a further explanation of the scheme, a support and a plurality of air cylinders are arranged below the cleaning disc, the air cylinders are vertically fixed on the support, and the air cylinders are connected with the cleaning disc to drive the cleaning disc to move up and down; l-shaped fixing plates are respectively arranged on two sides of the support.
Further, the L-shaped fixing plate comprises a fixing bottom plate and a vertical plate perpendicular to the fixing bottom plate, the vertical plate is horizontally provided with a U-shaped guide groove, and the side part of the support is provided with a sliding guide rod corresponding to the U-shaped guide groove.
Further, the below of moisturizing washs the dish is provided with washs solid board, washs and is provided with the guide rail on the solid board, and the bottom of moisturizing washs the dish is provided with the slider and corresponds with the guide rail, and the below of wasing solid board is provided with the suspension support, and the suspension support is connected fixedly with the frame.
Further, the suspension bracket comprises a left cleaning support seat, a right cleaning support seat and a plurality of support rods which are vertically arranged on the cleaning support seat, and the support rods are fixedly connected with the cleaning fixing plate.
Further, the scraper component comprises a scraper bottom plate, a scraper clamping plate and a scraper, wherein the scraper bottom plate is obliquely arranged, and the scraper is clamped between the scraper clamping plate and the scraper bottom plate; the bottom of the cleaning disc is provided with a wiping roller driving motor which is connected with the wiping roller through a transmission component to drive the wiping roller.
Further, a plurality of slots are respectively arranged on two side edges of the drying slot, the end parts of the heating pipes are supported in the slots, locking plates are arranged at the opening positions of the slots, channel steel is correspondingly arranged below the heating pipes, a plurality of fan mounting holes are formed in the bottom plate of the drying slot, and the fans are fixed on the fan mounting holes.
The beneficial effects achieved by adopting the technical proposal of the utility model are that.
The utility model adopts the structure that a spray head cleaning and moisturizing mechanism, a belt cleaning mechanism and a belt drying mechanism are arranged in a scanning ink-jet machine, and partial ink is adhered to the surface of a belt through cloth during printing, so that the belt cleaning mechanism can perform belt cleaning work without influencing the pattern effect, tap water is input to perform belt cleaning, and the front surface of the belt entering the cloth is ensured to be dried by a water absorbing roller and the rear belt drying mechanism after cleaning; when the printing state of the spray head is bad after the printing is stopped for a long time or in the middle of printing, the spray head surface needs to be cleaned, at this time, the spray head cleaning and moisturizing mechanism works, in addition, the cleaning and moisturizing mechanism can be started during the long-time shutdown maintenance, the printing precision is greatly improved, 6 rows of industrial printing ink-jet heads can be installed, the maximum yield reaches 560 square meters/hour, 8 color inks can be printed at the same time, and the printing precision reaches 600 x 600DPI.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the present utility model.
Fig. 3 is a schematic structural view of the present utility model.
Fig. 4 is a schematic diagram of a print head mounting structure.
Fig. 5 is a schematic diagram of a belt drive installation structure.
Fig. 6 is a schematic structural view of the cloth feeding mechanism.
Fig. 7 is a schematic view of the installation structure of the shower head cleaning and moisturizing mechanism.
Fig. 8 is a schematic diagram of a belt drying mechanism.
Reference numerals illustrate: 1. the device comprises a frame 2, a cross beam 3, a belt transmission mechanism 3-1, a speed reducer 3-2, a belt driving roller 3-3, a belt driven roller 3-4, a belt 4, a printing head mechanism 4-1, a printing head 4-2, an ink box 4-3, an industrial printing ink-jet head 4-4, a module bottom plate 4-41, a slot 5, a nozzle cleaning and moisturizing mechanism 5-1, a moisturizing cleaning disc 5-2, a spray pipe 5-3, a gear 5-4, a cleaning fixing plate 5-5, a guide rail 6, a belt cleaning mechanism 6-1, a cleaning disc 6-2, a cleaning wiping roller 6-3, a scraper assembly 6-4, a water absorbing roller 7, a belt drying mechanism 7-1, a drying slot 7-2, a heating tube 7-3, a fan 7-4, a slot 7-5, a locking plate 8, a computer 9, an operation display mechanism 10, an ink path system 11, a printing control system 12, a suspension bracket 12-1, a cleaning support seat 12-2, a support rod 13, a cloth feeding mechanism 13-1, a support side plate 13-2, a cloth roller 13-3, a cloth roller 13-4, a cloth roller 13-5 and a cloth roller 13-5.
Detailed Description
In the description of the present utility model, it should be noted that, for the azimuth words such as "center", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, it is merely for convenience of describing the present utility model and simplifying the description, and it is not to be construed as limiting the specific scope of protection of the present utility model that the device or element referred to must have a specific azimuth configuration and operation.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such features, and in the description of the utility model, "at least" means one or more, unless clearly specifically defined otherwise.
In the present utility model, unless explicitly stated and limited otherwise, the terms "assembled," "connected," and "connected" are to be construed broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; or may be a mechanical connection; can be directly connected or connected through an intermediate medium, and can be communicated with the inside of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present utility model, unless specified and limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "below," and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply representing the first feature as having a higher level than the second feature. The first feature being "above," "below," and "beneath" the second feature includes the first feature being directly below or obliquely below the second feature, or simply indicating that the first feature is level below the second feature.
The following description of the specific embodiments of the present utility model is further provided with reference to the accompanying drawings, so that the technical scheme and the beneficial effects of the present utility model are more clear and definite. The embodiments described below are exemplary by referring to the drawings for the purpose of illustrating the utility model and are not to be construed as limiting the utility model.
As shown in fig. 1-8, the utility model is a textile scanning ink-jet machine, which comprises a frame 1, a beam 2, a belt transmission mechanism 3, a printing head mechanism 4, a spray head cleaning and moisturizing mechanism 5, a belt cleaning mechanism 6, a belt drying mechanism 7, a computer 8, an operation display mechanism 9, an ink path system 10, a printing control system 11 and a cloth feeding mechanism 13 which are arranged on the frame, wherein the computer is respectively connected with the operation display mechanism and the printing control system, the printing control system is connected with the ink path system, a pattern to be printed is input into the computer by using a mobile U disk, and after various parameters are adjusted by controlling the printing system and the display operation mechanism, the printing mode can be entered; the headstock printing mechanism can automatically perform left-right scanning type pattern printing, and cloth can perform stepping feeding through the belt transmission mechanism. Since the operation display mechanism, the ink path system, and the print control system are all known technologies, detailed structures and operation principles thereof will not be described herein. In the embodiment, the belt transmission mechanism 3 is arranged below the cross beam and comprises a speed reducer 3-1, a belt driving roller 3-2, a belt driven roller 3-3 and a belt 3-4 sleeved on the belt driving roller and the belt driven roller, and the speed reducer is connected with the belt driving roller. The cross beam spans over the belt transmission mechanism, the printing head mechanism 4 comprises a printing head 4-1 movably arranged on the cross beam, and a plurality of ink cartridges 4-2 and corresponding 6 rows of industrial printing ink-jet heads 4-3 are arranged on the printing head; the lower part of the printing head is provided with a module base plate 4-4, and the module base plate is provided with a plurality of slots 4-41 for accommodating industrial printing ink-jet heads.
The spray head cleaning and moisturizing mechanism 5 comprises a moisturizing and cleaning disc 5-1 and a plurality of spray pipes 5-2 horizontally arranged in the moisturizing and cleaning disc, wherein the lower part of the industrial printing ink-jet head penetrates through the groove to extend into the moisturizing and cleaning disc, the spray pipes are rotatably arranged, one end of each spray pipe is provided with a gear 5-3, and the gear is driven to rotate by a motor so as to drive the spray pipes to change the water outlet angle; when the printing state of the spray head is bad in the middle of printing or after the long-term stop of printing, cleaning of the surface of the spray head is needed, at this time, the spray head is needed to clean and keep the moisture mechanism to work, and in addition, the cleaning and keep the moisture mechanism is needed to be started during long-term shutdown maintenance. The cleaning plate 5-4 is arranged below the moisturizing cleaning plate, the guide rails 5-5 on two sides which are parallel to each other are arranged on the cleaning plate, the sliding block is arranged at the bottom of the moisturizing cleaning plate and corresponds to the guide rails, the suspension bracket 12 is arranged below the cleaning plate, and the suspension bracket is fixedly connected with the rack. In this embodiment, the suspension bracket includes left and right cleaning support bases 12-1 and a plurality of support rods 12-2 disposed on the cleaning support bases in a vertical direction, and the support rods are fixedly connected with the cleaning fixing plate. The cleaning support seat is a triangular plate frame, and one vertical surface of the cleaning support seat is clung to the frame, so that the moisturizing cleaning disc can be suspended below the printing head.
The belt cleaning mechanism and the cloth feeding mechanism are respectively arranged at two ends of the transmission belt, the belt cleaning mechanism 6 comprises a cleaning disc 6-1, a cleaning wiping roller 6-2, a scraper component 6-3 and a water absorbing roller 6-4 which are arranged on the cleaning disc, and the transmission belt can be cleaned through the belt cleaning mechanism; the scraper component 6-3 comprises a scraper bottom plate, a scraper clamping plate and a scraper, wherein the scraper bottom plate is obliquely arranged, and the scraper is clamped between the scraper clamping plate and the scraper bottom plate; the bottom of the cleaning disc is provided with a wiping roller driving motor which is connected with the wiping roller through a transmission component to drive the wiping roller.
The cloth feeding mechanism 13 comprises a supporting side plate 13-1, a cloth pressing roller 13-2, an expanding roller 13-3 and a cloth guiding roller 13-4 which are connected to the supporting side plate, a tension roller 13-5 is arranged outside the cloth pressing roller and used for adjusting tightness of a belt, the belt drying mechanism 7 is arranged below the cloth feeding mechanism and the belt and comprises a drying groove 7-1 and a heating tube 7-2 and a fan 7-3 arranged on the drying groove, and the heating tube is used for heating and blowing out hot air through the heating tube and the fan, so that the belt is air-dried. The both sides limit of stoving groove is provided with a plurality of trench 7-4 respectively, and the tip of heating tube supports in the trench, is provided with locking plate 7-5 in the open position of trench, corresponds in the below of heating tube and is provided with the channel-section steel, and the bottom plate of stoving groove is provided with a plurality of fan mounting holes, and the fan is fixed on the fan mounting hole.
The following are the detailed operation steps.
1. The cloth roll is stuck on the surface of the belt through the cloth feeding mechanism, and then the cloth is continuously fed forward in a stepping mode through the transmission mechanism.
2. The mobile USB flash disk is used for inputting the pattern to be printed into a computer, and the printing mode is entered after various parameters are adjusted by controlling a printing system and a display operation mechanism.
3. After the printing mode is started, the headstock printing mechanism can automatically perform left-right scanning type pattern printing, and cloth can be fed step by step through the transmission mechanism.
4. During printing, part of ink can be adhered to the surface of the belt through cloth, at the moment, in order not to influence the pattern effect, the belt cleaning mechanism can carry out belt cleaning work, tap water is input to carry out belt cleaning, and the front surface of the belt which enters the cloth is ensured to be dried through the water absorbing roller and the rear belt drying mechanism after cleaning.
5. When the printing state of the spray head is bad in the middle of printing or after the long-term stop of printing, cleaning of the surface of the spray head is needed, at this time, the spray head is needed to clean and keep the moisture mechanism to work, and in addition, the cleaning and keep the moisture mechanism is needed to be started during long-term shutdown maintenance.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and improvements could be made by those skilled in the art without departing from the inventive concept, which falls within the scope of the present utility model.
Claims (7)
1. The textile scanning ink-jet machine is characterized by comprising a frame, a cross beam, a belt transmission mechanism, a printing head mechanism, a spray head cleaning and moisturizing mechanism, a belt cleaning mechanism, a belt drying mechanism, a computer, an operation display mechanism, an ink path system and a printing control system, wherein the cross beam, the belt transmission mechanism, the printing head mechanism, the spray head cleaning and moisturizing mechanism, the belt cleaning mechanism, the belt drying mechanism, the computer, the operation display mechanism, the ink path system and the printing control system are arranged on the frame;
the belt transmission mechanism is arranged below the cross beam and comprises a speed reducer, a belt driving roller, a belt driven roller and a belt sleeved on the belt driving roller and the belt driven roller, and the speed reducer is connected with the belt driving roller;
the printing head mechanism comprises a printing head movably arranged on the cross beam, and a plurality of ink boxes and corresponding industrial printing ink-jet heads with more than 6 rows are arranged on the printing head;
the belt cleaning mechanism and the cloth feeding mechanism are respectively arranged at two ends of the transmission belt, the belt cleaning mechanism comprises a cleaning disc, a cleaning wiping roller, a scraper component and a water absorbing roller which are arranged on the cleaning disc, and the transmission belt can be cleaned through the belt cleaning mechanism; the cloth feeding mechanism comprises a supporting side plate, and a cloth pressing roller, an expanding roller and a cloth guiding roller which are connected to the supporting side plate, wherein a tension roller is arranged outside the cloth pressing roller;
the belt drying mechanism is arranged below the cloth feeding mechanism and the belt and comprises a drying groove and a heating pipe and a fan which are arranged on the drying groove;
the spray head cleaning and moisturizing mechanism comprises a moisturizing and cleaning disc and a plurality of spray pipes horizontally arranged in the moisturizing and cleaning disc.
2. The textile scanning ink jet machine according to claim 1, wherein a support and a plurality of air cylinders are arranged below the cleaning disc, the air cylinders are vertically fixed on the support, and the air cylinders are connected with the cleaning disc to drive the cleaning disc to move up and down; l-shaped fixing plates are respectively arranged on two sides of the support.
3. The textile scanning ink jet machine according to claim 1, wherein the L-shaped fixing plate comprises a fixing bottom plate and a vertical plate perpendicular to the fixing bottom plate, the vertical plate is horizontally provided with a U-shaped guide groove, and the side part of the support is provided with a sliding guide rod corresponding to the U-shaped guide groove.
4. The textile scanning ink jet machine according to claim 1, wherein a cleaning solid plate is arranged below the moisturizing cleaning disc, a guide rail is arranged on the cleaning solid plate, a sliding block is arranged at the bottom of the moisturizing cleaning disc and corresponds to the guide rail, and a suspension bracket is arranged below the cleaning solid plate and is fixedly connected with the frame.
5. The textile scanning ink jet machine of claim 4, wherein the suspension bracket comprises a left cleaning support seat, a right cleaning support seat and a plurality of support rods arranged on the cleaning support seat in a vertical direction, and the support rods are fixedly connected with the cleaning fixing plate.
6. The textile scanning ink jet machine of claim 1 wherein the blade assembly comprises a blade shoe, a blade clamp and a blade, the blade shoe being disposed obliquely, the blade being clamped between the blade clamp and the blade shoe; the bottom of the cleaning disc is provided with a wiping roller driving motor which is connected with the wiping roller through a transmission component to drive the wiping roller.
7. The textile scanning ink jet machine according to claim 1, wherein a plurality of slots are respectively arranged at two side edges of the drying slot, the end parts of the heating pipes are supported in the slots, locking plates are arranged at the opening positions of the slots, channel steel is correspondingly arranged below the heating pipes, a plurality of fan mounting holes are arranged on the bottom plate of the drying slot, and the fans are fixed on the fan mounting holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320298302.6U CN219600734U (en) | 2023-02-23 | 2023-02-23 | Textile scanning ink jet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320298302.6U CN219600734U (en) | 2023-02-23 | 2023-02-23 | Textile scanning ink jet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219600734U true CN219600734U (en) | 2023-08-29 |
Family
ID=87744308
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320298302.6U Active CN219600734U (en) | 2023-02-23 | 2023-02-23 | Textile scanning ink jet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219600734U (en) |
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2023
- 2023-02-23 CN CN202320298302.6U patent/CN219600734U/en active Active
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