CN219578277U

CN219578277U - Condensate water discharge and collection device capable of being monitored

Info

Publication number: CN219578277U
Application number: CN202222989695.3U
Authority: CN
Inventors: 熊海鹰; 彭云; 钟光耀; 常光明
Original assignee: China Tobacco Jiangxi Industrial Co Ltd
Current assignee: China Tobacco Jiangxi Industrial Co Ltd
Priority date: 2022-11-10
Filing date: 2022-11-10
Publication date: 2023-08-25
Anticipated expiration: 2032-11-10

Abstract

The utility model relates to the technical field of condensate disposal, and discloses a monitorable condensate discharge and collection device, which comprises a vaporization pipe, a condensation pipe, a discharge pipe, a monitoring component and a condensate treatment device, wherein the condensation pipe is connected with the condensation pipe; the vaporization pipe is connected with the condensed water tank; the condensation pipe is connected with the condensed water treatment device; the discharge pipe is connected with the tidal body removal treatment device; the steam of the condensed water tank enters the tidal volume removal treatment device after passing through the vaporization pipe and the discharge pipe; the condensed water treatment device collects condensed water, and the condensed water enters the condensed water treatment device through the monitoring component and the condensing pipe; the condensing pipe is connected with the discharge pipe through a monitoring component, and the monitoring component is positioned below the junction of the vaporizing pipe and the discharge pipe; the monitoring component is used for monitoring the height of condensed water in the condensation pipe; the monitoring component is provided with a drainage device for draining excessive condensed water; the effect of quickly and conveniently discharging condensed water and effectively preventing the condensed water from flowing backwards is achieved.

Description

Condensate water discharge and collection device capable of being monitored

Technical Field

The utility model relates to the technical field of condensate disposal, in particular to a condensate discharging and collecting device capable of being monitored.

Background

The drum-type cut tobacco drier is an important device in a cut tobacco manufacturing workshop production line of a cigarette factory, and has the main functions of ensuring that cut tobacco at an outlet of the cut tobacco drier reaches the water content meeting the cigarette technological requirements, improving the cut tobacco forming rate and the filling value of the cut tobacco and changing the physical properties of the cut tobacco. It is composed of a frame, a cylinder body, a feeding cover, a discharging cover, a hot air system, a moisture removing system, a steam system, a condensate water system and the like. When the tobacco shred heating device works, tobacco shreds are continuously conveyed by the rotating roller, one path of steam enters the roller body through the rotary joint to heat the roller body and blades on the roller body, the rotation of the roller and the inclination angle of the roller enable the tobacco shreds to always contact with the steam heating blades of the roller, and the tobacco shreds are stirred and uniformly heated in the process. Simultaneously, another way steam is led into the heat exchanger, air is heated by the heat exchanger, the air is blown into the roller from the feeding end, hot air is fully contacted with tobacco shreds, and the hot air carries vapor evaporated by the tobacco shreds to be taken away by the moisture removal fan through the moisture removal filter screen, so that the tobacco shreds are dried.

The condensed water generated after the steam introduced into the cylinder and the heat exchanger exchanges heat is collected by a condensed water tank, and the condensed water tank is conveyed to a centralized collecting device by a condensed water pump through a drainage pipeline. The temperature of the condensed water in the tank body can reach 120 degrees, a large amount of high Wen Qiti can be generated in the tank and is generally discharged through the tide discharging system, but the condensed water generated in the pipeline of the tide discharging system is not collected, so that the accumulated water of the tide discharging fan is easily damaged. When the drain system of the condensing water tank of the cut-tobacco drier fails, condensed water in the tank overflows at the inlet of the cut-tobacco drier through a moisture discharging pipeline, namely, reverse flow is formed, and the water at the inlet of the cut-tobacco drier is abnormal.

In view of this, there is a need for a condensate drain and collection device that can be monitored.

Disclosure of Invention

The utility model aims to overcome the defects of the prior equipment, rapidly and conveniently discharge condensed water, effectively prevent the condensed water from flowing backwards, and provide a monitorable condensed water discharge and collection device.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

a monitorable condensed water discharge and collection device comprises a vaporization pipe 1, a condensation pipe 2, a discharge pipe 3, a monitoring component 4 and a condensed water treatment device 5; the vaporization pipe 1 is connected with the condensed water tank 6; the condensation pipe 2 is connected with a condensation water treatment device 5; the discharge pipe 3 is connected with a tidal volume discharging treatment device 7; the steam of the condensed water tank 6 enters a moisture removing body treatment device 7 after passing through the vaporization pipe 1 and the discharge pipe 3; the condensed water treatment device 5 collects condensed water, and the condensed water enters the condensed water treatment device 5 through the monitoring component 4 and the condensing pipe 2; the condensing pipe 2 is connected with the discharge pipe 3 through a monitoring component 4, and the monitoring component 4 is positioned below the junction of the vaporizing pipe 1 and the discharge pipe 3; the monitoring part 4 is used for monitoring the height of condensed water in the condenser pipe 2. The monitoring part 4 is provided with drainage means for draining excess condensate.

As a further optimization, the monitoring component 4 is a three-way component provided with a visual mirror and is used for monitoring the height of condensed water in the condensation pipe 2.

As a scheme, the vaporization pipe 1, the condensation pipe 2 and the discharge pipe 3 are all connected by welding.

As a further refinement, the monitoring element 4 is connected to the condenser pipe 2 and the discharge pipe 3 via a flange.

As a further refinement, the condensation pipe 2 or the condensate treatment device 5 is provided with a drain for draining excess condensate.

As a further refinement, the vision mirror of the monitoring element (4) is a double-sided vision mirror.

The beneficial effects of adopting above-mentioned technical scheme to produce lie in:

1. the condensed water is quickly and conveniently discharged, and the condensed water is effectively prevented from flowing backwards;

2. the device has the advantages of simple structure, reliable performance, simplicity, easy implementation, reasonable design, convenient use and installation, and is very suitable for the improvement and popularization of the condensed water discharge and recovery system of the heating device in the tobacco industry;

3. the production efficiency is effectively improved, and the cost is greatly reduced.

Drawings

FIG. 1 is a system diagram of a monitorable condensate drain and collection apparatus.

Fig. 2 is an enlarged view of a portion of a monitorable condensate drain and collection device.

Wherein: 1. 2 parts of vaporization pipe, 2 parts of condensation pipe, 3 parts of discharge pipe, 4 parts of monitoring part, 5 parts of condensed water treatment device, 6 parts of condensed water tank, 7 parts of moisture removing body treatment device.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

Referring to fig. 1 and 2, a monitorable condensed water discharge and collection device comprises a vaporization pipe 1, a condensation pipe 2, a discharge pipe 3, a monitoring part 4 and a condensed water treatment device 5; the working principle is that high-temperature condensed water generated after the drum-type cut-tobacco drier completes heat exchange is collected into a self-contained condensed water tank 6 of the cut-tobacco drier, condensed into liquid condensed water is discharged by a self-contained condensed water pump (not shown in the figure) of the cut-tobacco drier, high-temperature vapor in the tank body is discharged through an upper discharge pipeline of a visual discharge pipe 3 under the negative pressure effect of a moisture discharging fan, and condensed water which is condensed again in the conveying process enters a condensed water conveying pipeline through a lower condensation section discharge pipe of a condensed water pipe 2 and is collected into a condensed water treatment device 5. The monitoring part 4 is a three-way part provided with a visual mirror and is used for monitoring the height of condensed water in the condenser pipe 2. As a scheme, the vaporization pipe 1, the condensation pipe 2 and the discharge pipe 3 are all connected by welding. As a further refinement, the monitoring element 4 is connected to the condenser pipe 2 and the discharge pipe 3 via a flange. As a further refinement, the condensation pipe 2 or the condensate treatment device 5 is provided with a drain for draining excess condensate. The visual mirror of the monitoring component (4) is a double-sided visual mirror,

as shown in fig. 2, the exhaust pipe 3 is horizontally led out from an exhaust pipe with a condensation water tank by the cut-tobacco drier, is connected with the exhaust pipe 3 by a flange through a connecting flange, the whole exhaust pipe 3 is vertical to the vaporization pipe 1, and the exhaust pipe 3 is horizontally connected with a tide-discharging fan above the cylinder. The double-sided visual mirror is arranged below the three-way junction, so that the discharge condition of the secondary condensed water and the steam and whether the condensed water flows backward or not can be observed at the same time in different operation directions. When the condensate pump of the cut-tobacco drier self-provided fails, condensate water in the condensate water tank can be discharged through the vaporization pipe 1, the double-sided visual mirror and the condensation pipe 2, so that the condensate water is effectively prevented from flowing backwards, and the phenomenon that the water at the inlet of the cut-tobacco drier is abnormal is avoided.

In conclusion, the utility model has the characteristics of simple structure, reasonable design, convenient use and installation, high space utilization rate and the like, and is very suitable for improving and popularizing a heating condensate water discharge recovery system in the tobacco industry.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any changes or substitutions that would be apparent to those skilled in the art within the scope of the present utility model should be included in the scope of the present utility model.

Claims

1. A monitorable condensed water discharge and collection device is characterized by comprising a vaporization pipe (1), a condensation pipe (2), a discharge pipe (3), a monitoring component (4) and a condensed water treatment device (5);

the vaporization pipe (1) is connected with the condensation water tank (6); the condensation pipe (2) is connected with a condensation water treatment device (5); the discharge pipe (3) is connected with a tidal volume discharge treatment device (7);

steam of the condensed water tank (6) enters the tidal volume removal treatment device (7) after passing through the vaporization pipe (1) and the discharge pipe (3);

the condensed water treatment device (5) collects condensed water, and the condensed water enters the condensed water treatment device (5) through the monitoring component (4) and the condensing pipe (2);

the condensing pipe (2) is connected with the discharge pipe (3) through a monitoring component (4), and the monitoring component (4) is positioned below the junction of the vaporizing pipe (1) and the discharge pipe (3);

the monitoring component (4) is used for monitoring the height of condensed water in the condensation pipe (2);

the monitoring part (4) is provided with a drain device for draining excess condensate.

2. A monitorable condensate drain and collection apparatus according to claim 1 and characterised in that the monitoring means (4) is a three-way member provided with a visual mirror for monitoring the level of condensate within the condenser tube (2).

3. A monitorable condensed water drain and collection device according to claim 1 and characterised in that the vaporisation tube (1), the condensation tube (2) and the drain tube (3) are all welded.

4. A monitorable condensate drain and collection device according to claim 1 and characterised in that the monitoring element (4) is connected to the condenser tube (2), the drain tube (3) by means of a flange.

5. A monitorable condensate drain and collection apparatus according to claim 1 and characterised in that the condenser tube (2) or condensate disposal means (5) is provided with drainage means for draining excess condensate.

6. A monitorable condensate drain and collection apparatus according to claim 2 and wherein the sight glass of the monitoring means (4) is a double sided sight glass.