CN219568331U

CN219568331U - Fabric carding device

Info

Publication number: CN219568331U
Application number: CN202320140543.8U
Authority: CN
Inventors: 卢轶; 鲁上尚
Original assignee: Zhejiang Zhunti Industrial Co ltd
Current assignee: Zhejiang Zhunti Industrial Co ltd
Priority date: 2023-02-07
Filing date: 2023-02-07
Publication date: 2023-08-22
Anticipated expiration: 2033-02-07

Abstract

The utility model discloses a fabric carding device, which relates to the technical field of fabric processing. According to the utility model, through the arrangement of the cleaning component, when the carding roller rotates, the upward push plate is influenced by the magnetic field of the magnetic plate to move towards the magnetic plate, so that fibers adhered on the carding roller are scraped, after the push plate is far away from the magnetic plate, the influence of the magnetic field weakens, the push plate is driven by the tension spring to reset, no additional power is required for driving, no shutdown is required for cleaning, meanwhile, the fan enables the water tank to be in a negative pressure state, manual and additional power driving is not required, the carding roller can be automatically cleaned, no shutdown operation is required, the phenomenon that fibers enter the air extractor is effectively reduced, and the service life of the air extractor is prolonged.

Description

Fabric carding device

Technical Field

The utility model relates to the technical field of fabric processing, in particular to a fabric carding device.

Background

The carding machine is an important device in the field of fabric processing, the narrow-width fabric is often applied to the carding machine, the carding machine is mainly divided into a coarse carding machine and a fine carding machine, the coarse carding machine mainly cards disordered fibers into straight fibers, and the fine carding machine is used for reprocessing the fibers carded by the coarse carding machine.

The utility model provides a carding machine for 202221605627.6, relates to the field of carding equipment, and it includes the carding roller, and this application has following effect: can reduce the adhered cloth fiber on the carding roller and improve the carding efficiency of the carding roller.

The device is convenient for clear up the fibre of adhesion at the carding roller surface through scraper blade and vacuum apparatus, but the carding roller needs manual drive, if the fibrous adhesion phenomenon that appears is serious, needs the frequent device of opening of staff to promote the hair scraping plate, even fibrous adhesion phenomenon is not serious also needs the staff to open the device and promote the hair scraping plate one by one at intervals, in order to avoid the rotatory incident that produces of carding roller when the clearance simultaneously, probably need shut down the operation, and the operation is consuming time and power.

Disclosure of Invention

Based on the above, the utility model aims to provide a fabric carding device so as to solve the technical problems of time and labor consumption in operation.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a fabric carding device, includes device main part and carding roller, be provided with the clearance subassembly in the device main part, the clearance subassembly includes the magnetic plate, be connected with the extension spring on the carding roller, extension spring one end is connected with the push pedal, the clearance subassembly still includes the water tank, be connected with the filter screen in the water tank, install the water pump behind the water tank, the water inlet end of water pump is connected with the filter head, the water outlet end of water pump is connected with the spray tube, install baffle catch water behind the water tank, install the fan behind the baffle catch water, be connected with the gas collecting channel through the exhaust tube on the water tank.

Through adopting above-mentioned technical scheme, when the carding roller is rotatory, the push pedal that upwards receives the influence of magnetic field of magnetic plate to the displacement of magnetic plate to scrape down the fibre of adhesion on the carding roller, the magnetic field influence weakens and resets through extension spring drive push pedal after the push pedal is kept away from the magnetic plate, need not extra power drive and need not to shut down the clearance simultaneously.

Further, the feed opening has been seted up to device main part side, be connected with the deflector roll in the device main part, just the comb hair roller is connected in the device main part inside, device main part surface mounting has the motor, motor output and comb hair roller outside all are connected with the gear, be connected with sealing door on the water tank.

Through adopting above-mentioned technical scheme, the output drive gear is rotatory after the motor starts, later through two gear engagement drive carding roller rotations, with fibre contact carding in disorder fibre carding straight fibre after the carding roller rotation.

Further, the push plate is movably connected with the carding roller, and the carding roller is arc-shaped.

Through adopting above-mentioned technical scheme, when the carding roller is rotatory, upward push pedal receives the magnetic field influence of magnetic plate to the displacement of magnetic plate to scrape down the fibre of adhesion on the carding roller, the magnetic field influence weakens and resets through extension spring drive push pedal after the push pedal is kept away from the magnetic plate.

Further, the push plate and the tension springs are all provided with a plurality of push plates and a plurality of tension springs which are distributed in an annular array shape.

Further, the filter screen is obliquely arranged.

Through adopting above-mentioned technical scheme, the water pump sprays water in the water tank through the spray tube, makes the fibre wetted become heavy and breaks away from the air current to reduce the fibre card and take place in fan rotor phenomenon, avoid the fibre to get into in the water pump through filter screen and filter head simultaneously.

Further, the sealing door is movably connected with the water tank, and the water tank is fixedly connected with the device main body.

Through adopting above-mentioned technical scheme, staff opens sealing door when need clear up in the water tank, drags out the fibre in the water tank through the rake, and the staff closes sealing door after dragging out the fibre, of course, the water tank can install the valve additional and be convenient for change the water in the water tank.

Further, a plurality of round bars are arranged on the carding roller, and the round bars on the carding roller are distributed in a ring-shaped array.

In summary, the utility model has the following advantages:

according to the utility model, through the arrangement of the cleaning component, when the carding roller rotates, the upward push plate is influenced by the magnetic field of the magnetic plate to displace towards the magnetic plate, so that fibers adhered on the carding roller are scraped, after the push plate is far away from the magnetic plate, the magnetic field influences weaken the push plate to reset through the tension spring, no extra power is needed for driving, meanwhile, no shutdown cleaning is needed, meanwhile, a fan enables the water tank to be in a negative pressure state, after the water tank is in a negative pressure state, the fibers scraped by the push plate are pumped into the water tank through the exhaust pipe and the air-collecting cover, meanwhile, the water pump sprays water in the water tank through the spray pipe, so that the fibers are wetted and become heavy and separated from the air flow, the phenomenon that the fibers are blocked in the fan rotor is reduced, meanwhile, the fibers are prevented from entering the water pump through the filter screen and the filter head, meanwhile, the water entering the fan is reduced through the baffle steam-water separator, the carding roller can be cleaned automatically without manual and extra power driving, meanwhile, the phenomenon that the fibers enter the air-extracting device is effectively reduced, and the service life of the air-extracting device is prolonged.

Drawings

FIG. 1 is a schematic view of the apparatus of the present utility model;

FIG. 2 is a schematic cross-sectional view of a device body according to the present utility model;

FIG. 3 is a schematic diagram of the front side cross-sectional structure of the water tank of the present utility model;

FIG. 4 is a schematic diagram of a rear cross-sectional side view of the water tank of the present utility model;

fig. 5 is an enlarged view of the structure of fig. 2 at a in accordance with the present utility model.

In the figure: 1. a device body; 2. a material port; 3. a motor; 4. a gear; 5. carding roller; 6. a water tank; 7. sealing the door; 8. cleaning the assembly; 801. a gas collecting hood; 802. an exhaust pipe; 803. a baffle steam-water separator; 804. a blower; 805. a magnetic plate; 806. a water pump; 807. a spray pipe; 808. a filter head; 809. a filter screen; 810. a push plate; 811. a tension spring; 9. and (5) a guide roller.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.

Hereinafter, an embodiment of the present utility model will be described in accordance with its entire structure.

A fabric carding device, as shown in figures 1, 2, 3, 4 and 5, comprises a device body 1 and a carding roller 5, wherein a cleaning component 8 is arranged in the device body 1.

Specifically, the cleaning component 8 comprises a magnetic plate 805 arranged above the inside of the device body 1 and used for driving the push plate 810 to displace, a plurality of tension springs 811 are connected to the top of the carding roller 5 and used for driving the push plate 810 to reset, the top ends of the tension springs 811 are all connected with the push plate 810 and used for cleaning the carding roller 5, the push plate 810 is in sliding connection with the carding roller 5, the carding roller 5 is arc-shaped, the number of the tension springs 811 is twice the number of the push plate 810, the tension springs 811 are respectively positioned in front of the bottom and behind the bottom of the push plate 810, the push plate 810 and the tension springs 811 are distributed in an annular array shape, the carding roller 5 can be cleaned automatically without manual operation and additional electric driving, and meanwhile, shutdown operation is not needed.

Specifically, cleaning assembly 8 still includes the water tank 6 of connecting in device main part 1 back, the inside below of water tank 6 is connected with filter screen 809, avoid the fibre to get into in the water pump 906, filter screen 809 slope sets up, water pump 806 is installed at the water tank 6 back, the water inlet end of water pump 806 is connected with filter head 808, avoid the fibre to get into in the water pump 906, water pump 806 water outlet end is connected with spray tube 807, make the fibre weight increase break away from the air current through the water spray, baffle catch water 803 is installed to water tank 6 back one side, be used for separating the dropping liquid in the air current, fan 804 is installed to baffle catch water 803 back, thereby be used for producing the negative pressure and be convenient for bleed air, water tank 6 top both sides are connected with gas collecting hood 801 through exhaust tube 802, be convenient for the fibre that the extraction clearance was got off, effectively reduce the fibre and get into the air exhaust device phenomenon emergence, thereby extension air exhaust device life.

Referring to fig. 1, 2, 3 and 4, in the above embodiment, the two sides of the device main body 1 are provided with the material openings 2, the two sides of the interior of the device main body 1 are respectively connected with four guide rollers 9, the carding roller 5 is connected inside the device main body 1, the outer ring of the carding roller 5 is provided with a plurality of round bars, the round bars of the outer ring of the carding roller 5 are distributed in a ring array shape, one side of the outer surface of the device main body 1 is provided with the motor 3, the output end of the motor 3 and the outer part of the carding roller 5 are connected with the gear 4, the top of the water tank 6 is connected with the sealing door 7, the sealing door 7 is rotationally connected with the water tank 6 through a hinge, the water tank 6 is fixedly connected with the device main body 1, and the disordered fibers are conveniently combed into straight fibers.

The implementation principle of the embodiment is as follows: firstly, a worker opens a sealing door 7 to inject clear water into a water tank 6, then the worker passes fibers to be combed through a material opening 2 through a device main body 1, an output end rotates through two gears 4 to drive a carding roller 5 to rotate after a motor 3 is started, so that carding work is carried out on the fibers, the carding roller 5 rotates and simultaneously drives a plurality of push plates 810 and tension springs 811 to rotate, when the push plates 810 are close to a magnetic plate 805, the push plates 810 are displaced towards the magnetic plate 805 under the influence of the magnetic field of the magnetic plate 805, so that the fibers adhered to the carding roller 5 are scraped off, and after the carding roller 5 rotates to be away from the magnetic plate 805, the push plates 810 are driven to reset by the tension springs 811 under the influence of the magnetic field;

collecting, namely enabling the inside of the water tank 6 to be in a negative pressure state after the fan 804 is started, sucking fibers scraped by the push plate 810 into the water tank 6 through the exhaust pipe 802 and the gas collecting cover 801 after the water tank 6 is in negative pressure, reducing water entering the fan 804 through the baffle steam-water separator 803, spraying water in the water tank 6 through the spray pipe 807 by the water pump 806 while the fan 804 is in exhaust, enabling the fibers to be wetted and heavier to be separated from air flow, reducing the phenomenon that the fibers are blocked in the rotor of the fan 804, and simultaneously avoiding the fibers from entering the water pump 806 through the filter screen 809 and the filter head 808;

cleaning, when cleaning the water tank 6, the staff opens the sealing door 7, drags out the fiber in the water tank 6 through the rake, and the staff closes the sealing door 7 after the fiber is fished out, and of course, the water tank 6 can be additionally provided with a valve to be convenient for change the water in the water tank 6.

Although embodiments of the utility model have been shown and described, the detailed description is to be construed as exemplary only and is not limiting of the utility model as the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments or examples, and modifications, substitutions, variations, etc. may be made in the embodiments as desired by those skilled in the art without departing from the principles and spirit of the utility model, provided that such modifications are within the scope of the appended claims.

Claims

1. The utility model provides a fabric carding device, includes device main part (1) and carding roller (5), its characterized in that: be provided with clearance subassembly (8) in device main part (1), clearance subassembly (8) include magnetic plate (805), be connected with extension spring (811) on comb hair roller (5), extension spring (811) one end is connected with push pedal (810), clearance subassembly (8) still include water tank (6), be connected with filter screen (809) in water tank (6), install water pump (806) behind water tank (6), water pump (806) water inlet end is connected with filter head (808), water pump (806) water outlet end is connected with spray tube (807), install baffle catch water (803) behind water tank (6), install fan (804) behind baffle catch water (803), be connected with gas collecting channel (801) through extraction tube (802) on water tank (6).

2. The fabric carding unit of claim 1, wherein: the device is characterized in that a material opening (2) is formed in the side face of the device main body (1), a guide roller (9) is connected in the device main body (1), the carding roller (5) is connected inside the device main body (1), a motor (3) is mounted on the surface of the device main body (1), gears (4) are connected to the output end of the motor (3) and the outer portion of the carding roller (5), and a sealing door (7) is connected to the water tank (6).

3. The fabric carding unit of claim 1, wherein: the push plate (810) is movably connected with the carding roller (5), and the carding roller (5) is arc-shaped.

4. A fabric carding unit according to claim 3, wherein: the push plate (810) and the tension springs (811) are all provided with a plurality of push plates (810) and tension springs (811) which are distributed in an annular array.

5. The fabric carding unit of claim 1, wherein: the filter screen (809) is obliquely arranged.

6. The fabric carding unit of claim 2, wherein: the sealing door (7) is movably connected with the water tank (6), and the water tank (6) is fixedly connected with the device main body (1).

7. The fabric carding unit of claim 2, wherein: the carding roller (5) is provided with a plurality of round rods, and the round rods on the carding roller (5) are distributed in an annular array shape.