CN219566698U - Material joint replacement device for tire production - Google Patents
Material joint replacement device for tire production Download PDFInfo
- Publication number
- CN219566698U CN219566698U CN202320640424.9U CN202320640424U CN219566698U CN 219566698 U CN219566698 U CN 219566698U CN 202320640424 U CN202320640424 U CN 202320640424U CN 219566698 U CN219566698 U CN 219566698U
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- conveyer belt
- cylinder
- slide rail
- belt
- tire production
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Abstract
The utility model relates to a material joint replacement device for tire production, and belongs to the field of tire production equipment. Including 1# conveyer belt, 2# conveyer belt and the 3# conveyer belt of arranging in proper order along same axis direction, the left rear end of 1# conveyer belt sets up the material car, and the crossbeam is installed on the upper portion between 1# conveyer belt and the material car, and the slide rail has been laid to the below of crossbeam, and slide rail and 1# conveyer belt are in same axis direction, installs the cylinder on the slide rail, installs the electro-magnet on the telescopic link of cylinder, installs joint device and decides the device above the 2# conveyer belt, and 1# conveyer belt, 2# conveyer belt, 3# conveyer belt and cylinder are controlled by PLC programmable controller. The full-automatic connector has the beneficial effects that the full-automatic connector for replacing materials is realized, and the production efficiency and the automation degree of equipment are improved.
Description
Technical Field
The utility model relates to the field of tire production equipment, in particular to a material joint replacement device for tire production.
Background
It is known that in the process of producing a green tire in a tire building process, after semi-finished products on a feeding station such as a tire body, a belt layer, a steel wire reinforcing layer and the like are used, new materials are loaded on the feeding station through an automatic conveying tool such as an AGV (automatic guided vehicle), but the tail of a previous roll of materials and the stub bar of a new roll of materials cannot be automatically connected, personnel still need to enter a guiding station to carry out manual connection operation, the quality of the manual connection is not firm, and the manual connection needs to be removed again after being attached on a drum, so that the production efficiency of equipment is affected.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides a device for replacing material joints in tire production, which realizes full-automatic joint for replacing materials.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a tire production changes material joint device, include 1# conveyer belt, 2# conveyer belt and 3# conveyer belt that arrange in proper order along same axis direction, characterized by, 1# conveyer belt left rear end sets up the material car, the crossbeam is installed on the upper portion between 1# conveyer belt and the material car, the slide rail has been laid to the below of crossbeam, slide rail and 1# conveyer belt are in same axis direction, install the cylinder on the slide rail, install the electro-magnet on the telescopic link of cylinder, joint device and decide the device are installed to 2# conveyer belt top, 1# conveyer belt, 2# conveyer belt, 3# conveyer belt and cylinder are controlled by PLC programmable controller.
The guide rails are arranged left and right below the No. 1 conveying belt and the No. 2 conveying belt, and the No. 1 conveying belt and the No. 2 conveying belt can move left and right along the guide rails.
The joint device consists of a cylinder, a joint wheel and a motor.
The full-automatic connector has the beneficial effects that the full-automatic connector for replacing materials is realized, and the production efficiency and the automation degree of equipment are improved.
Drawings
The utility model will be further described with reference to the drawings and examples.
FIG. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a top view of the conveyor after the previous roll of material has been used up.
Fig. 3 is a top view of a new roll of material head automatically picked up onto the conveyor belt.
Fig. 4 is a top view of the conveyor belt when a new roll of material is being fed.
In the figure, the materials 1.1, the conveyor belt 2.1, the conveyor belt 3.2, the conveyor belt 4.3, the connector device 5, the cutting device 6, the materials 7.2, the cross beam 8, the cylinders 9, the electromagnets 10 and the material coil 11.
Detailed Description
In the figure, the utility model comprises a 1# conveyer belt 2, a 2# conveyer belt 3 and a 3# conveyer belt 4 which are sequentially arranged along the same axis direction, a material trolley is arranged at the left rear end of the 1# conveyer belt 2, a cross beam 8 is arranged at the upper part between the 1# conveyer belt 2 and the material trolley, a slide rail is laid below the cross beam 8, the slide rail and the 1# conveyer belt 2 are in the same axis direction, an air cylinder 9 is arranged on the slide rail, an electromagnet 10 is arranged on a telescopic rod of the air cylinder 9, a connector device 5 and a cutting device 6 are arranged above the 2# conveyer belt 3, the 1# conveyer belt 2, the 2# conveyer belt 3, the 3# conveyer belt 4 and the air cylinder 9 are controlled by a PLC. The joint device 5 comprises a cylinder, joint wheels and a motor, a left-right arranged guide rail is arranged below the No. 1 conveying belt 2 and the No. 2 conveying belt 3, the No. 1 conveying belt 2 and the No. 2 conveying belt 3 can move left and right along the guide rail independently, the angle of the joint device 5 and the angle of the cutting device 6 are adjustable, and the joint device is suitable for materials with framework materials such as a carcass, a belt layer and a steel wire reinforcing layer.
After the former roll of material is used up, tail positioning is carried out, and in the figure 2, the 1# material 1 automatically moves to the 2# conveyor belt 3, and the tail of the 1# material 1 stays at one side of the joint device 5.
After new materials are loaded, firstly, a stub bar is pulled to the No. 1 conveying belt 2, after a material roll 11 is unfolded, a cylinder 9 descends, an electromagnet 10 adsorbs the No. 2 materials 7, and the cylinder 9 ascends. Referring to fig. 3, the cylinder 9 moves along the cross beam 8 to above the # 1 conveyor belt 2, and the electromagnet 10 releases the # 2 material 7 onto the # 1 conveyor belt 2.
The tail of the former roll of material is connected with the head of the new roll of material, see fig. 3 and 4, the No. 2 material 7 is conveyed to the other side of the connector device 5 through the No. 1 conveying belt 2, and the No. 1 material 1 and the No. 2 material 7 are automatically spliced through the connector device 5. The spliced materials are continuously conveyed through a 1# conveying belt 2, a 2# conveying belt 3 and a 3# conveying belt 4, and are produced and used after being cut to a fixed length through a cutting device 6.
After the 2# material 7 in the material roll 11 is used up, the new material traction and conveying process is repeated, and the process is circulated in this way, so that the automatic joint is completed when the material is replaced.
When the same roll of material is produced, the 1# conveyer belt 2 and the 2# conveyer belt 3 synchronously move left and right according to the material feeding condition of the 3# conveyer belt 4 and the feedback signal of the deviation correcting controller, and when the material is replaced, the 1# conveyer belt 2 moves left and right according to the material feeding condition of the 2# conveyer belt 3 and the feedback signal of the deviation correcting controller.
After the materials at the joint positions are automatically jointed through the joint device after the materials are replaced, the materials at the joint positions can be directly used without removing the joints in the production process.
Claims (3)
1. The utility model provides a tire production changes material joint device, include 1# conveyer belt, 2# conveyer belt and 3# conveyer belt that arrange in proper order along same axis direction, characterized by, 1# conveyer belt left rear end sets up the material car, the crossbeam is installed on the upper portion between 1# conveyer belt and the material car, the slide rail has been laid to the below of crossbeam, slide rail and 1# conveyer belt are in same axis direction, install the cylinder on the slide rail, install the electro-magnet on the telescopic link of cylinder, joint device and decide the device are installed to 2# conveyer belt top, 1# conveyer belt, 2# conveyer belt, 3# conveyer belt and cylinder are controlled by PLC programmable controller.
2. The device for producing and replacing material joints of the tire according to claim 1, wherein a left-right guide rail is arranged below the No. 1 conveyor belt and the No. 2 conveyor belt, and the No. 1 conveyor belt and the No. 2 conveyor belt can move left and right along the guide rail.
3. The tire production and material replacement joint device according to claim 1, wherein the joint device consists of a cylinder, a joint wheel and a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320640424.9U CN219566698U (en) | 2023-03-28 | 2023-03-28 | Material joint replacement device for tire production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320640424.9U CN219566698U (en) | 2023-03-28 | 2023-03-28 | Material joint replacement device for tire production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219566698U true CN219566698U (en) | 2023-08-22 |
Family
ID=87668955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320640424.9U Active CN219566698U (en) | 2023-03-28 | 2023-03-28 | Material joint replacement device for tire production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219566698U (en) |
-
2023
- 2023-03-28 CN CN202320640424.9U patent/CN219566698U/en active Active
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