CN219563155U - Synchronous rotating clamp for visual inspection - Google Patents
Synchronous rotating clamp for visual inspection Download PDFInfo
- Publication number
- CN219563155U CN219563155U CN202320913086.1U CN202320913086U CN219563155U CN 219563155 U CN219563155 U CN 219563155U CN 202320913086 U CN202320913086 U CN 202320913086U CN 219563155 U CN219563155 U CN 219563155U
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- hollow shaft
- mounting plate
- clamping jaw
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 62
- 238000011179 visual inspection Methods 0.000 title claims description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 25
- 210000000078 claw Anatomy 0.000 claims description 13
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 abstract description 14
- 230000000007 visual effect Effects 0.000 abstract description 10
- 238000005070 sampling Methods 0.000 abstract description 3
- 230000033001 locomotion Effects 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a synchronous rotating clamp for visual detection, and belongs to the technical field of manipulators; the fixture comprises: a rotary jaw assembly for grasping a product to be inspected; the power assembly is in transmission connection with the rotary clamping jaw assembly through a synchronous belt; the power assembly is used for driving the rotary clamping jaw assembly to rotate; a tensioning unit installed at an outer side of the synchronous belt; the tensioning unit is used for compressing the synchronous belt; a lifting unit connected with the rotating jaw assembly; the lifting unit is used for lifting the rotary clamping jaw assembly. The utility model has the characteristics of compact structure and stable operation, and provides stable posture setting for photographing and sampling links of visual detection.
Description
Technical Field
The utility model relates to the technical field of manipulators, in particular to a synchronous rotating clamp for visual detection.
Background
When products in various industries are produced and manufactured, the intelligent detection link of the products is important. With the development of technology, a visual detection system is gradually applied to intelligent workshops of various industries, and the hardware construction of the visual detection system is an extremely important link in detection. A suitable vision inspection system hardware platform has significant impact on image acquisition, imaging quality and defect detection. The existing visual detection system has the problems of complex operation, stable operation and the like, and the subsequent detection result is easy to influence.
Disclosure of Invention
The utility model aims to provide a synchronous rotating clamp for visual detection, which has the characteristics of compact structure and stable operation and provides stable posture setting for photographing and sampling links of visual detection.
In order to solve the above technical problems, the present utility model provides a synchronous rotating fixture for visual inspection, comprising:
a rotary jaw assembly for grasping a product to be inspected;
the power assembly is in transmission connection with the rotary clamping jaw assembly through a synchronous belt; the power assembly is used for driving the rotary clamping jaw assembly to rotate;
a tensioning unit installed at an outer side of the synchronous belt; the tensioning unit is used for compressing the synchronous belt;
a lifting unit connected with the rotating jaw assembly; the lifting unit is used for lifting the rotary clamping jaw assembly.
The utility model adopts synchronous belt transmission to carry out transmission connection on the power component, the rotary clamping jaw component and the tensioning unit; the power component provides power, and the six groups of rotating clamping jaw components are driven to realize synchronous rotation through synchronous belt transmission.
The lifting unit comprises a driving cylinder, the driving cylinder of the lifting unit is fixed on the peripheral truss, the execution end of the cylinder is vertically connected with the supporting plate, and after the air source is connected, the up-and-down motion of the supporting plate is realized through the extending and retreating actions of the execution end of the cylinder, so that the power assembly, the rotary clamping jaw assembly and the tensioning unit which are arranged on the supporting plate are driven to synchronously move up and down.
Preferably, the device further comprises a support plate;
the lifting unit comprises a driving cylinder, and the execution end of the driving cylinder is connected with the supporting plate;
the power assembly, the rotary clamping jaw assembly and the tensioning unit are all installed on the supporting plate.
Preferably, the power assembly comprises a servo motor, a speed reducer mounting plate, an output shaft driving belt pulley and a hexagonal support;
the servo motor is fixedly arranged on a speed reducer mounting plate after being connected with the speed reducer;
the output shaft driving belt wheel is connected with an output shaft key of the speed reducer;
the speed reducer mounting plate is fixedly mounted on the support plate through a hexagonal support column.
Preferably, the rotary clamping jaw assembly comprises a rotary gas slip ring, a shaft cover, a hollow shaft driven pulley, a gas jaw mounting plate, a double-row angular contact bearing, a hollow shaft, a gas jaw, clamping jaws and a slip ring fixing plate;
the top of the rotary gas slip ring is fixedly arranged on the supporting plate through a slip ring fixing plate;
the bottom of the rotary air slip ring is rotationally connected with the bottom of the hollow shaft through a shaft cover;
the hollow shaft driven belt pulley is fixedly arranged on the hollow shaft;
the output shaft driving belt pulley is in transmission connection with the hollow shaft driven belt pulley through a synchronous belt;
the inner ring of the double-row angular contact bearing is fixedly connected with the hollow shaft, and the outer ring of the double-row angular contact bearing is fixedly connected with the supporting plate;
the air claw is fixedly connected with the bottom of the hollow shaft through an air claw mounting plate.
The hollow shaft is hollow, two threading holes are formed in two ends of the hollow shaft, an air pipe penetrates through the upper Fang Chuanxian hole and penetrates out of the threading hole below, and the air pipe is fixed in relative position with the hollow shaft; the fixed end of the rotary air slip ring is connected with an air source, and when the power assembly is started, the synchronous belt drives the synchronous wheel to rotate, and the synchronous wheel simultaneously drives the hollow shaft to synchronously rotate with the rotary end of the rotary air slip ring.
Preferably, the tensioning unit comprises an idler, a cantilever pin, an idler mounting plate, an adjusting screw block, an adjusting bolt and a bolt fixing block;
the bolt fixing block is fixedly arranged on the supporting plate;
the bolt fixing block is provided with an adjusting bolt;
the threaded end of the adjusting bolt extends from the outside of the synchronous belt towards the synchronous belt and is in threaded connection with the adjusting screw block; the fixed end of the adjusting bolt is rotationally connected with the bolt fixing block;
the adjusting screw block is fixedly connected with the idler wheel mounting plate;
the idler is rotationally connected with the idler mounting plate through a cantilever pin;
the idler is in transmission connection with the outer side of the synchronous belt.
The tensioning unit of the utility model has the following functions: and adjusting the arrangement angle and the tensioning force of the synchronous belt. The realization mode is that the idler wheel moves back and forth on the supporting plate by rotating the adjusting bolt; the interval between the idler mounting plate and the bolt fixing block is adjusted by rotating the screwing length of the adjusting bolt, so that the tensioning adjustment of the idler to the synchronous belt is realized.
Preferably, the number of the rotary jaw assemblies is six;
the number of the tensioning units is four;
the tensioning unit is arranged at intervals with the rotary clamping jaw assembly.
Compared with the prior art, the utility model has the beneficial effects that:
the synchronous rotating clamp for visual detection has the characteristics of compact structure and stable operation, and provides stable posture setting for photographing and sampling links of visual detection.
Drawings
The following describes the embodiments of the present utility model in further detail with reference to the accompanying drawings.
FIG. 1 is a schematic view of a synchronous rotary fixture for visual inspection according to the present utility model;
FIG. 2 is a schematic structural view of a rotating jaw assembly;
FIG. 3 is a schematic diagram of a power assembly;
FIG. 4 is a schematic view of a tensioning unit structure;
FIG. 5 is a schematic view of the idler pulley coupled to the mounting plate by a cantilever pin;
fig. 6 is a schematic structural view of the bolt fixing block connected with the adjusting screw block through the adjusting bolt.
In the figure: 1-a power assembly; 11-a servo motor; 12-a speed reducer; 13-a speed reducer mounting plate; 14-an output shaft driving pulley; 15-hexagonal struts; 2-a lifting unit; 3-a rotating jaw assembly; 31-rotating an air slip ring; 32-a shaft cover; 33-a hollow shaft driven pulley; 34-an air jaw mounting plate; 35-double row angular contact bearing; 36-hollow shaft; 37-air claw; 38-clamping jaw; 39-slip ring fixing plate; 4-tensioning units; 41-idler; 42-cantilever pins; 43-idler mounting plate; 44-adjusting the screw block; 45-adjusting bolts; 46-a bolt fixing block; 5-supporting plates; 6-synchronous belt.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. The present utility model may be embodied in many other forms than those herein described, and those skilled in the art will readily appreciate that the present utility model may be similarly embodied without departing from the spirit or essential characteristics thereof, and therefore the present utility model is not limited to the specific embodiments disclosed below.
The terminology used in the one or more embodiments of the specification is for the purpose of describing particular embodiments only and is not intended to be limiting of the one or more embodiments of the specification. As used in this specification, one or more embodiments and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used in one or more embodiments of the present specification refers to and encompasses any or all possible combinations of one or more of the associated listed items.
It should be understood that, although the terms first, second, etc. may be used in one or more embodiments of this specification to describe various information, these information should not be limited by these terms. These terms are only used to distinguish one type of information from another. For example, a first may also be referred to as a second, and similarly, a second may also be referred to as a first, without departing from the scope of one or more embodiments of the present description. The word "if" as used herein may be interpreted as "at … …" or "at … …" or "responsive to a determination", depending on the context.
The utility model is described in further detail below with reference to the attached drawing figures:
as shown in fig. 1, the present utility model provides a synchronous rotation jig for visual inspection, comprising:
a rotating jaw assembly 3 for gripping a product to be inspected;
the power assembly 1 is in transmission connection with the rotary clamping jaw assembly 3 through a synchronous belt 6; the power assembly 1 is used for driving the rotary clamping jaw assembly 3 to rotate;
a tensioning unit 4 mounted on the outer side of the timing belt 6; the tensioning unit 4 is used for pressing the synchronous belt 6;
a lifting unit 2 connected to the rotating jaw assembly 3; the lifting unit 2 is used for lifting the rotating jaw assembly 3.
After the power assembly 1 is started, synchronous forward and reverse rotation of the six groups of rotating clamping jaw assemblies 3 is realized through transmission of the synchronous belt 6.
Preferably, the support plate 5 is also included;
the lifting unit 2 comprises a driving cylinder, and the execution end of the driving cylinder is connected with the supporting plate 5;
the power assembly 1, the rotary clamping jaw assembly 3 and the tensioning unit 4 are all arranged on the supporting plate 5;
the driving cylinder of the lifting unit 2 is fixed on the peripheral truss, the execution end of the driving cylinder is vertically connected with the supporting plate 5, and the driving cylinder drives the power assembly 1, the rotary clamping jaw assembly 3 and the tensioning unit 4 on the supporting plate 5 to move up and down.
Preferably, as shown in fig. 3, the power assembly 1 includes a servo motor 11, a speed reducer 12, a speed reducer mounting plate 13, an output shaft driving pulley 14 and a hexagonal support 15;
the servo motor 11 is fixedly arranged on a speed reducer mounting plate 13 after being connected with a speed reducer 12;
the output shaft driving belt wheel 14 is connected with an output shaft key of the speed reducer 12;
the speed reducer mounting plate 13 is fixedly mounted on the support plate 5 through a hexagonal support 15.
Preferably, as shown in fig. 2, the rotary jaw assembly 3 includes a rotary gas slip ring 31, a shaft cover 32, a hollow shaft driven pulley 33, a gas jaw mounting plate 34, a double row angular contact bearing 35, a hollow shaft 36, a gas jaw 37, a jaw 38, and a slip ring fixing plate 39;
the top of the rotary air slip ring 31 is fixedly arranged on the supporting plate 5 through a slip ring fixing plate 39;
the bottom of the rotary air slip ring 31 is rotationally connected with the bottom of the hollow shaft 36 through the shaft cover 32;
the hollow shaft driven pulley 33 is fixedly arranged on the hollow shaft 36;
the output shaft driving belt pulley 14 and the hollow shaft driven belt pulley 33 are in transmission connection through the synchronous belt 6;
the inner ring of the double-row angular contact bearing 35 is fixedly connected with the hollow shaft 36, and the outer ring of the double-row angular contact bearing 35 is fixedly connected with the support plate 5;
the air claw 37 is fixedly connected with the bottom of the hollow shaft 36 through the air claw mounting plate 34;
the clamping jaw 38 is arranged on the air jaw 37.
Preferably, as shown in fig. 4 to 6, the tensioning unit 4 includes an idler 41, a cantilever pin 42, an idler mounting plate 43, an adjusting screw block 44, an adjusting bolt 45, and a bolt fixing block 46;
the bolt fixing block 46 is fixedly arranged on the supporting plate 5;
the bolt fixing block 46 is provided with an adjusting bolt 45;
the threaded end of the adjusting bolt 45 extends from the outer side of the synchronous belt 6 towards the synchronous belt 6 and is in threaded connection with the adjusting screw block 44; the fixed end of the adjusting bolt 45 is rotatably connected with the bolt fixing block 46;
the adjusting screw block 44 is fixedly connected with the idler mounting plate 43;
the idler 41 is rotatably connected with an idler mounting plate 43 by a cantilever pin 42;
the idler 41 is in driving connection with the outside of the timing belt 6.
Preferably, the number of the rotary jaw assemblies 3 is six;
the number of the tensioning units 4 is four;
the tensioning unit 4 is arranged at a distance from the rotary jaw assembly 3.
In order to better illustrate the technical effects of the present utility model, the present utility model provides the following specific embodiments to illustrate the above technical flow:
embodiment 1, a synchronous rotating jig for visual inspection, comprising: the device comprises a power assembly 1, a lifting unit 2, a rotary clamping jaw assembly 3, a tensioning unit 4 and a supporting plate 5;
the power assembly 1 is fixed on one side of the supporting plate 5, and six groups of rotating clamping jaw assemblies 3 and four groups of tensioning units 4 are uniformly distributed on two sides of the supporting plate 5 at intervals; the active synchronous belt 6 wheel in the power assembly 1 is connected with the passive synchronous belt 6 wheel in the rotary clamping jaw assembly 3 and the idle wheel 41 in the tensioning unit 4 in an annular loop through the synchronous belt 6.
The power assembly 1 comprises a servo motor 11, a speed reducer 12, a speed reducer mounting plate 13, an output shaft driving pulley 14 and a hexagonal support 15; the speed reducer 12 is provided with an output shaft for driving the transmission system to operate, the output shaft is provided with an output shaft driving belt pulley 14, and the speed reducer 12 is provided with a driving shaft driven by a motor; the function of the synchronous belt is to provide power for a driving belt wheel driven by the synchronous belt 6. The synchronous belt 6 is provided with a locking screw hole for being screwed into a locking screw to fix the position of the synchronous belt 6, so as to prevent the belt wheel from axially and radially moving. The speed reducer 12 is fixed on the speed reducer mounting plate 13, the idler mounting plate 43 is connected with the supporting plate 5 through four hexagonal struts 15, the hexagonal struts 15 are in threaded connection with the supporting plate 5, and the synchronous belt 6 wheels can be leveled through adjusting the screwing length of the bolts 45, so that the synchronous belt 6 wheels are always kept parallel to the supporting plate 5.
The lifting unit 2 comprises a driving air cylinder, the air cylinder is fixed on an external truss, the execution end of the air cylinder is vertically connected with the supporting plate 5, and after an air source is connected, the up-and-down movement of the supporting plate 5 is realized through the extending and retracting actions of the execution end of the air cylinder, so that the power assembly 1, the rotary clamping jaw assembly 3 and the tensioning unit 4 which are arranged on the supporting plate 5 are driven to synchronously move up and down.
The rotating jaw assembly 3 includes a rotating gas slip ring 31, a shaft cover 32, a hollow shaft driven pulley 33, a gas jaw mounting plate 34, a double row angular contact bearing 35, a hollow shaft 36, a gas jaw 37, a jaw 38, and a slip ring fixing plate 39. The fixed end of the rotary air slip ring 31 is connected with an air source and is fixed on the supporting plate 5 through a slip ring fixing plate 39, the other end is a rotary end, and the rotary end is connected with the tail end of the hollow shaft 36. The synchronous belt 6 is installed in the middle of the hollow shaft 36 through key connection, and the hollow shaft 36 is connected with the supporting plate 5 through a double-row angular contact bearing 35. When the power assembly 1 is started, the synchronous belt 6 drives the synchronous wheel to rotate, and the synchronous wheel drives the hollow shaft 36 to synchronously rotate with the rotating end of the rotating air slip ring 31. The hollow shaft 36 is hollow, two threading holes are formed in two ends of the shaft, an air pipe penetrates through the upper Fang Chuanxian holes and penetrates out of the threading holes below, and the position of the air pipe relative to the hollow shaft 36 is fixed. The other end of the hollow shaft 36 is connected with a pneumatic claw 37 through a pneumatic claw mounting plate 34, and a clamping claw 38 is arranged on the actuating end of the pneumatic claw 37. When the hollow shaft 36 rotates, the air claw 37 and the clamping claw 38 are driven to rotate synchronously.
The tensioning unit 4 includes an idler 41, a cantilever pin 42, an idler mounting plate 43, an adjusting screw block 44, an adjusting bolt 45, and a bolt fixing block 46. The threaded end of the adjusting bolt 45 is in threaded connection with the adjusting screw block 44, and the other end of the adjusting bolt is connected with the bolt fixing block 46. Wherein the bolt fixing block 46 is screwed with the supporting plate 5, and the adjusting screw block 44 is fixed on the idler mounting plate 43. Idler gear 41 is also mounted on idler mounting plate 43. By rotating the adjusting bolt 45, the adjusting screw block 44 moves along the axial direction of the bolt, thereby driving the idler pulley 41 on the idler pulley mounting plate 43 to move back and forth, and achieving the function of tensioning the synchronous belt 6. The tensioning units 4 are distributed on the supporting plate 5 in four groups.
In the embodiment, the driving motor of the power assembly 1 drives the driving belt wheel 14 of the output shaft to rotate, and the hollow shaft driven belt wheel 33 and the four groups of idle wheels 41 synchronously rotate through the transmission of the synchronous belt 6; up and down reciprocating movement is achieved by a cylinder in the lifting unit 2.
In the several embodiments provided by the present utility model, it should be understood that the disclosed apparatus and method may be implemented in other manners. For example, the above-described apparatus embodiments are merely illustrative, and the division of modules, or units is merely a logical function division, and there may be additional divisions when actually implemented, e.g., multiple units, modules, or components may be combined or integrated into another apparatus, or some features may be omitted, or not performed.
The units may or may not be physically separate, and the components shown as units may be one physical unit or a plurality of physical units, may be located in one place, or may be distributed in a plurality of different places. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present utility model may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit. The integrated units may be implemented in hardware or in software functional units.
The foregoing is merely illustrative of specific embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any changes or substitutions within the technical scope of the present utility model should be covered by the scope of the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
Claims (6)
1. A synchronous rotary clamp for visual inspection, comprising:
a rotating jaw assembly (3) for gripping a product to be inspected;
the power assembly (1) is in transmission connection with the rotary clamping jaw assembly (3) through a synchronous belt (6); the power assembly (1) is used for driving the rotary clamping jaw assembly (3) to rotate;
a tensioning unit (4) mounted on the outer side of the timing belt (6); the tensioning unit (4) is used for compacting the synchronous belt (6);
a lifting unit (2) connected to the rotating jaw assembly (3); the lifting unit (2) is used for lifting the rotary clamping jaw assembly (3).
2. The synchronous rotary clamp for visual inspection according to claim 1, wherein: also comprises a supporting plate (5);
the lifting unit (2) comprises a driving cylinder, and the execution end of the driving cylinder is connected with the supporting plate (5);
the power assembly (1), the rotary clamping jaw assembly (3) and the tensioning unit (4) are all arranged on the supporting plate (5).
3. The synchronous rotary clamp for visual inspection according to claim 2, wherein:
the power assembly (1) comprises a servo motor (11), a speed reducer (12), a speed reducer mounting plate (13), an output shaft driving belt pulley (14) and a hexagonal support column (15);
the servo motor (11) is fixedly arranged on a speed reducer mounting plate (13) after being connected with the speed reducer (12);
the output shaft driving belt wheel (14) is connected with an output shaft key of the speed reducer (12);
the speed reducer mounting plate (13) is fixedly mounted on the support plate (5) through a hexagonal support column (15).
4. A synchronous rotary clamp for visual inspection according to claim 3, wherein:
the rotary clamping jaw assembly (3) comprises a rotary gas slip ring (31), a shaft cover (32), a hollow shaft driven pulley (33), a gas jaw mounting plate (34), a double-row angular contact bearing (35), a hollow shaft (36), a gas jaw (37), clamping jaws (38) and a slip ring fixing plate (39);
the top of the rotary air slip ring (31) is fixedly arranged on the supporting plate (5) through a slip ring fixing plate (39);
the bottom of the rotary air slip ring (31) is rotationally connected with the bottom of the hollow shaft (36) through a shaft cover (32);
the hollow shaft driven belt wheel (33) is fixedly arranged on the hollow shaft (36);
the output shaft driving belt wheel (14) is in transmission connection with the hollow shaft driven belt wheel (33) through the synchronous belt (6);
the inner ring of the double-row angular contact bearing (35) is fixedly connected with the hollow shaft (36), and the outer ring of the double-row angular contact bearing (35) is fixedly connected with the supporting plate (5);
the air claw (37) is fixedly connected with the bottom of the hollow shaft (36) through the air claw mounting plate (34);
the clamping jaw (38) is mounted on the air jaw (37).
5. The synchronous rotary clamp for visual inspection according to claim 2, wherein:
the tensioning unit (4) comprises an idler wheel (41), a cantilever pin (42), an idler wheel mounting plate (43), an adjusting screw block (44), an adjusting bolt (45) and a bolt fixing block (46);
the bolt fixing block (46) is fixedly arranged on the supporting plate (5);
an adjusting bolt (45) is arranged on the bolt fixing block (46);
the threaded end of the adjusting bolt (45) extends from the outer side of the synchronous belt (6) towards the synchronous belt (6) and is in threaded connection with the adjusting screw block (44); the fixed end of the adjusting bolt (45) is rotationally connected with the bolt fixing block (46);
the adjusting screw block (44) is fixedly connected with the idler mounting plate (43);
the idler wheel (41) is rotationally connected with the idler wheel mounting plate (43) through a cantilever pin (42);
the idler wheel (41) is in transmission connection with the outer side of the synchronous belt (6).
6. The synchronous rotary clamp for visual inspection according to claim 1, wherein:
the number of the rotary clamping jaw assemblies (3) is six;
the number of the tensioning units (4) is four.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320913086.1U CN219563155U (en) | 2023-04-21 | 2023-04-21 | Synchronous rotating clamp for visual inspection |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320913086.1U CN219563155U (en) | 2023-04-21 | 2023-04-21 | Synchronous rotating clamp for visual inspection |
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Publication Number | Publication Date |
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CN219563155U true CN219563155U (en) | 2023-08-22 |
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Application Number | Title | Priority Date | Filing Date |
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CN202320913086.1U Active CN219563155U (en) | 2023-04-21 | 2023-04-21 | Synchronous rotating clamp for visual inspection |
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CN (1) | CN219563155U (en) |
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2023
- 2023-04-21 CN CN202320913086.1U patent/CN219563155U/en active Active
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