CN219561936U - Electric locomotive tool cabinet framework and door plate splicing point assembly welding tool - Google Patents

Abstract

The utility model discloses an electric locomotive tool cabinet framework and door panel splicing point assembly welding tool, which comprises a base, wherein the base is formed by assembling and welding bottom channel steel and a panel, one side of the base is provided with a vertical positioning quick pressing device and a flexible quick positioning device, the other side of the base is provided with a horizontal quick clamp and a vertical quick clamp, the base is respectively provided with a triangular positioning plate, a right-angle positioning plate and a rectangular positioning plate, and the panel of the base is used as a positioning reference surface to be subjected to finish machining, so that the tool cabinet framework and the bottom surface of the door panel are ensured to be positioned accurately; through setting up of horizontal quick clamp, vertical location quick compression device, flexible quick positioner for production efficiency obtains improving by a wide margin, saves a large amount of butt joint and assembles and weld time, uses the frock to compress tightly the welding, has reduced welding deformation, has reduced the work load and the operation degree of difficulty of leveling, greatly reduced operating personnel's skill requirement, easy operation has enlarged the area of recruiting.

Description

Electric locomotive tool cabinet framework and door plate splicing point assembly welding tool

Technical Field

The utility model belongs to the technical field of electric locomotive tool cabinet manufacturing, and particularly relates to an electric locomotive tool cabinet framework and a door plate splicing point assembly welding tool.

Background

The current common method for manufacturing the electric locomotive tool cabinet framework and the door plate in the mechanical industry is to manually butt-joint and splice all parts of the tool cabinet framework and the door plate one by one. The defects are obvious: 1. the production efficiency is lower, and especially the deformation alignment process of the skeleton after welding needs a long time, which causes the inefficiency. 2. The process of splicing points is complex, the cost is high, and the welding deformation is large due to inconsistent alignment, so that the complexity and the cost of leveling are greatly increased. 3. The appearance quality of the products is uneven, the sizes are different, and the qualification rate of one-time inspection is difficult to reach the standard during mass production. 4. The requirements on the operation skills of operators are high, and often the quality of each product depends on the operation skills of the splice points and the welders. In order to improve labor productivity and product quality, reduce labor intensity and skill requirements of operators, and simultaneously consider the requirement of mass production, the assembly welding tool for the splicing points of the electric locomotive tool cabinet framework and the door plate is provided.

Disclosure of Invention

In order to solve the problems in the prior art, the utility model provides the electric locomotive tool cabinet framework and door plank splicing point assembly welding tool, the production efficiency is greatly improved by using the tool, a large amount of butt joint assembly and welding time is saved, the tool is used for compacting and welding, the welding deformation is reduced, the leveling workload and the operation difficulty are reduced, the skill requirement of operators is greatly reduced, the recruitment standard of the operators is reduced, the recruitment area is enlarged, and the problems in the prior art can be effectively solved.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an electric locomotive tool cabinet skeleton and door plant splice point assembly welding frock, includes the base, the base is by end channel-section steel, panel assembly welding setting, one side is provided with upright location quick clamping device and flexible quick positioner on the base, the opposite side is provided with horizontal quick clamp and perpendicular quick clamp on the base, be provided with triangle locating plate, right angle locating plate and rectangle locating plate on the base respectively.

Further, the quick vertical positioning pressing device comprises a first vertical positioning plate, a pressing plate, a nut and a pressing bolt, wherein the pressing plate is pressed on the first vertical positioning plate through the pressing bolt and locked through the nut, after assembly welding of the assembly points is completed, the tool cabinet framework can be taken out by only unscrewing the nut and unscrewing the pressing bolt, and the pressing plate is rotated by 90 degrees, so that the quick assembly and disassembly effects are achieved.

Further, the quick positioner of flexibility is including support, upright locating plate two, fixed axle, pull ring bolt pole, bolt and adjustment lock nut, the fixed axle outside is provided with plain washer and cotter pin, and the fixed axle is rotated upright locating plate two along during the installation, and the hole of waiting to locate the locating plate corresponds the support hole, inserts the bolt pole of taking the pull ring and locks and can accomplish location locking, and bolt and the adjustment lock nut of its top play regulation and locking effect.

Furthermore, three sides of the triangular positioning plate, the rectangular positioning plate, the right-angle positioning plate, the first vertical positioning plate and the second vertical positioning plate are machining positioning references, and two right-angle perpendicularity is a positioning requirement.

Further, the vertical quick clamp and the horizontal quick clamp comprise a fixing seat, a push-pull handle, a connecting plate and a pressing rod, the fixing seat is a screw shaft, the screw shaft is connected with the pressing rod and the push-pull handle through the connecting plate, and the pressing rod can be rapidly propped against a workpiece by operating the push-pull handle.

Compared with the prior art, the utility model has the beneficial effects that:

1. the production efficiency is greatly improved, a large amount of butt joint assembly and welding time is saved, the process of positioning and assembling the points of the tool is simplified, the points can be assembled after the bolts are screwed and the quick clamp is pressed, the efficiency is high, and the welding cost is low.

2. After the tool is used, the product quality is ensured, the one-time inspection qualification rate of batch production is improved, the tool is used for pressing and welding, the welding deformation is reduced, and the leveling workload and the operation difficulty are reduced.

3. The skill requirement of operators is greatly reduced, the operation is simple, the recruitment standard of the operators is reduced, the recruitment area is enlarged, and the method is more suitable for mass production in factories.

Drawings

Fig. 1 is a schematic perspective view of the present utility model.

Fig. 2 is a schematic top view of the present utility model.

Fig. 3 is a schematic elevational view of the present utility model.

Fig. 4 is a schematic structural view of the vertical positioning quick-tightening device of the present utility model.

FIG. 5 is a schematic view of a flexible rapid positioning device according to the present utility model.

Fig. 6 is a schematic view of the vertical quick clamp structure of the present utility model.

Fig. 7 is a schematic view of the horizontal quick clamp structure of the utility model.

In the figure: 1 base, 2 triangle locating plate, 3 right angle locating plate, 4 rectangle locating plate, 5 horizontal quick clamp, 6 vertical quick clamp, 7 vertical location quick compression device, 8 flexible quick positioning device, 21 vertical locating plate one, 22 compacting plate, 23 compacting bolt, 41 support, 42 vertical locating plate two, 43 pull ring bolt rod, 44 fixed axle, 45 adjustment lock nut, 61 fixing base, 62 push-pull handle, 63 connecting plate, 64 compacting rod.

Description of the embodiments

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. It is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present utility model are within the protection scope of the present utility model.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Examples

Referring to the drawings, 1-7 show, an electric locomotive tool cabinet framework and door plant splice point assembly welding tool comprises a base 1, wherein the base 1 is formed by assembling and welding bottom channel steel and a panel, one side of the base 1 is provided with an upright positioning rapid pressing device 7 and a flexible rapid positioning device 8, the other side of the base 1 is provided with a horizontal rapid clamp 5 and a vertical rapid clamp 6, and the base 1 is respectively provided with a triangular positioning plate 2, a right-angle positioning plate 3 and a rectangular positioning plate 4.

Further, the vertical positioning rapid pressing device 7 comprises a vertical positioning plate I21, a pressing plate 22, a nut and a pressing bolt 23, the pressing plate 22 is pressed on the vertical positioning plate I21 through the pressing bolt 23 and locked through the nut, after the assembly welding of the assembly points is completed, the tool cabinet framework can be taken out by only unscrewing the nut and unscrewing the pressing bolt 23, and the pressing plate 22 is rotated by 90 degrees, so that the rapid assembly and disassembly effect is achieved.

Further, the flexible quick positioning device 8 comprises a support 41, a second vertical positioning plate 42, a fixed shaft 44, a pull ring latch rod 43, a bolt and an adjusting locking nut 45, wherein a flat washer and a cotter pin are arranged on the outer side of the fixed shaft 44, the second vertical positioning plate 42 is rotated along the fixed shaft 44 during installation, a hole of a plate to be positioned corresponds to a hole of the support, the latch rod with the pull ring is inserted into and locked, positioning and locking can be completed, and the bolt and the adjusting locking nut 45 above the hole play a role in adjusting and locking.

Furthermore, three sides of the triangular positioning plate 2, the rectangular positioning plate 4, the right-angle positioning plate 3, the first vertical positioning plate 21 and the second vertical positioning plate 42 are machining positioning references, and two right-angle verticality are positioning requirements.

Further, the vertical quick clamp 6 and the horizontal quick clamp 5 each comprise a fixing seat 61, a push-pull handle 62, a connecting plate 63 and a pressing rod 64, the fixing seat 61 is a screw shaft, the screw shaft is connected with the pressing rod 64 and the push-pull handle 62 through the connecting plate 63, and the pressing rod 64 can rapidly push a workpiece by operating the push-pull handle 62.

When in use: the vertical direction of the tool cabinet framework takes the upper surface of the panel of the machine frame base 1 as a reference, the horizontal direction takes the inner surface of the vertical positioning rapid pressing device 7 of the figure 3 as a reference, all parts of the tool cabinet framework are sequentially placed according to the drawing, the flexible rapid positioning device 8 is rotated along the fixed shaft 44 of the figure 5, the holes of the plate to be positioned correspond to the support holes, the bolt rod with the pull ring is inserted and locked, positioning and locking can be completed, and the bolts and nuts above the bolt rod with the pull ring play a role in adjusting and locking. After the first adjustment, the latch rod with the pull ring can be inserted into and locked by one time later, so that the requirements of positioning and locking can be met. The vertical direction of the panel takes the upper surface of the panel of the frame base 1 as a reference, and the horizontal direction takes the triangular positioning plate 2, the rectangular positioning plate 4 and the right-angle positioning plate 3 as a reference, so that all parts are sequentially placed according to the panel drawing. The door plate parts are pressed by the horizontal quick clamp 5, so that horizontal quick positioning of the door plate parts on the standard surface of the frame panel is realized; positioning a door plank angle plate in the vertical direction of the space through a vertical quick clamp 6, then splicing and welding the tool cabinet framework and all parts of the door plank according to the drawing requirements, and after the splicing and welding are finished, cooling a workpiece; and the tool cabinet framework is subjected to diagonal sequential loosening, vertical positioning, quick pressing device 7 and flexible quick positioning device 8, and the tool cabinet framework with the assembly points and assembled and welded is taken out. And (5) loosening all the vertical quick clamps 6 and the horizontal quick clamps 5 according to the diagonal sequence for the tool cabinet panel, removing, and taking out the spliced tool cabinet door plate.

While the fundamental and principal features of the utility model and advantages of the utility model have been shown and described, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (5)

1. The utility model provides an electric locomotive tool cabinet skeleton and door plant splice point assembly welding frock, includes base (1), its characterized in that: the base (1) is formed by assembling and welding bottom channel steel and a panel, one side of the base (1) is provided with an upright positioning quick pressing device (7) and a flexible quick positioning device (8), the other side of the base (1) is provided with a horizontal quick clamp (5) and a vertical quick clamp (6), and the base (1) is respectively provided with a triangular positioning plate (2), a right-angle positioning plate (3) and a rectangular positioning plate (4).

2. The electric locomotive tool cabinet skeleton and door panel splicing point assembly welding tool according to claim 1, wherein: the vertical positioning rapid pressing device (7) comprises a vertical positioning plate I (21), a pressing plate (22), a nut and a pressing bolt (23), wherein the pressing plate (22) is pressed on the vertical positioning plate I (21) through the pressing bolt (23).

3. The electric locomotive tool cabinet skeleton and door panel splicing point assembly welding tool according to claim 1, wherein: the flexible quick positioning device (8) comprises a support (41), a second vertical positioning plate (42), a fixed shaft (44), a pull ring bolt rod (43), a bolt and an adjusting lock nut (45), and a flat washer and a cotter pin are arranged on the outer side of the fixed shaft (44).

4. The electric locomotive tool cabinet skeleton and door panel splicing point assembly welding tool according to claim 1, wherein: the three sides of the triangular positioning plate (2), the rectangular positioning plate (4), the right-angle positioning plate (3), the first vertical positioning plate (21) and the second vertical positioning plate (42) are machining positioning references, and the two right-angle verticality are positioning requirements.

5. The electric locomotive tool cabinet skeleton and door panel splicing point assembly welding tool according to claim 1, wherein: the vertical quick clamp (6) and the horizontal quick clamp (5) comprise a fixed seat (61), a push-pull handle (62), a connecting plate (63) and a pressing rod (64), wherein the fixed seat (61) is a screw shaft, and the screw shaft is connected with the pressing rod (64) and the push-pull handle (62) through the connecting plate (63).