CN219558992U - Combined sand removal and separation device - Google Patents
Combined sand removal and separation device Download PDFInfo
- Publication number
- CN219558992U CN219558992U CN202321296026.6U CN202321296026U CN219558992U CN 219558992 U CN219558992 U CN 219558992U CN 202321296026 U CN202321296026 U CN 202321296026U CN 219558992 U CN219558992 U CN 219558992U
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- Prior art keywords
- sand
- channel
- remover
- cyclone
- separation device
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- 239000004576 sand Substances 0.000 title claims abstract description 92
- 238000000926 separation method Methods 0.000 title claims abstract description 12
- 238000011010 flushing procedure Methods 0.000 claims abstract description 35
- 238000001914 filtration Methods 0.000 claims abstract description 25
- 239000002002 slurry Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
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Abstract
The utility model provides a combined sand removal and separation device, which comprises a cyclone filtration sand remover, an anti-vortex mechanism, a back flushing mechanism, a advection sand remover and two stop valves, wherein the upper end of the cyclone filtration sand remover is provided with a slurry outlet, and the lower end of the cyclone filtration sand remover is provided with a sand outlet; the vortex-preventing mechanism is provided with a vertical channel, the upper end of the channel is communicated with the sand outlet, and a spoiler is arranged in the channel; the back flushing mechanism is provided with a vertical flow channel, the upper end of the flow channel is communicated with the lower end of the channel, and a plurality of flushing pipes for flushing the flow channel are arranged at the back flushing mechanism; the inlet of the advection sand remover is communicated with the lower end of the runner; the two stop valves are respectively arranged between the inlet and the flow passage and between the flow passage and the passage. The utility model is convenient for realizing the sand removal operation of the material by utilizing the combination of the cyclone sand remover and the parallel flow sand remover.
Description
Technical Field
The utility model belongs to the technical field of sand removal, and particularly provides a combined sand removal and separation device.
Background
A desanding separator is a device for separating solid particles (e.g. sand, mud, etc.) from a liquid. The method separates solid particles from liquid by high-speed rotation (such as a cyclone filter sand remover) or gravity slow sedimentation (such as a advection sand remover), thereby achieving the purpose of sand removal. The cyclone filtering desander has relatively short time consumption and high energy consumption during desanding; the horizontal flow sand remover has relatively long sand removing time and low energy consumption.
The inventors have attempted to combine both a advection desander and a swirl desander to avoid the problems of either high energy consumption or long time consumption when either a swirl filter desander or a advection desander is employed alone.
However, when the two sand removers are combined, especially, two sand removers are purchased externally, and the structural size of the sand removers is not changed: sufficient distance needs to be reserved between the cyclone filtering sand remover and the main structure of the cyclone sand remover so as to avoid interference between the positions of the two sand removers. Specifically, a longer vertical pipeline is arranged between the outlet at the lower end of the cyclone filtering sand remover and the inlet of the advection sand remover, the inner diameter of the pipeline is relatively smaller, the ratio of the length of the pipeline to the inner diameter is small, and the pipeline is very easy to be blocked.
Disclosure of Invention
The utility model aims to provide a combined sand removal and separation device which can at least solve one of the technical problems.
In order to solve the problems in the prior art, the utility model provides a combined sand removal and separation device, which comprises a cyclone filtration sand remover, an anti-vortex mechanism, a back flushing mechanism, a advection sand remover and two stop valves, wherein the upper end of the cyclone filtration sand remover is provided with a slurry outlet, and the lower end of the cyclone filtration sand remover is provided with a sand outlet; the vortex-preventing mechanism is provided with a vertical channel, the upper end of the channel is communicated with the sand outlet, and a spoiler is arranged in the channel; the back flushing mechanism is provided with a vertical flow channel, the upper end of the flow channel is communicated with the lower end of the channel, and a plurality of flushing pipes for flushing the flow channel are arranged at the back flushing mechanism; the inlet of the advection sand remover is communicated with the lower end of the runner; the two stop valves are respectively arranged between the inlet and the flow passage and between the flow passage and the passage.
Further, the cyclone filtering sand remover comprises an inner shell and an outer shell, wherein the lower part of the inner shell is provided with a plurality of filtering holes, and the upper end of the inner shell penetrates out of the outer shell and forms a slurry outlet; a rotational flow space is formed between the outer shell and the inner shell, a sand outlet is formed at the lower end of the rotational flow space, and a feeding hole which penetrates through the outer shell and feeds along the tangential direction of the rotational flow space is formed in the middle of the outer shell.
Further, the back flushing mechanism comprises a vertical second cylinder body, and the flushing pipe penetrates through the second cylinder body; one end of the flushing pipe is positioned outside the second cylinder body, and the other end of the flushing pipe is positioned inside the second cylinder body.
Further, the portion of the flushing pipe placed in the inner cavity of the second cylinder body is provided with a plurality of through holes penetrating through the side wall of the flushing pipe.
Further, the flush tube is movable and positionable relative to the second barrel in its own axial direction.
The beneficial effects of the above technical scheme are that:
in the scheme, a cyclone filtering sand remover is arranged above a advection sand remover, an anti-vortex mechanism and a back flushing mechanism are arranged between the cyclone filtering sand remover and the advection filtering sand remover, and a conveying channel is vertically provided by the anti-vortex mechanism and the back flushing mechanism; the arrangement mode is convenient for reserving enough distance between the main body structures of the cyclone filtering sand remover and the advection sand remover, and avoiding position interference of the cyclone filtering sand remover and the advection sand remover during installation.
In this scheme, prevent vortex mechanism and back flush mechanism at the in-process that realizes sand material along vertical transport, can avoid forming the whirl at the in-process of this vertical passageway through the vortex piece for each position sand material conveying speed keeps even unanimity in the vertical passageway, reduces this vertical passageway edge position and is easy because the whirl exists and the pay-off speed is slow, and then the probability of jam.
Drawings
Some embodiments of the utility model are described below with reference to the accompanying drawings, in which:
FIG. 1 is a schematic view of the overall structure of an embodiment of the present utility model in a front view;
FIG. 2 is a schematic cross-sectional view of a portion of a spin-flow filter sand filter according to an embodiment of the present utility model.
List of reference numerals: 1. a cyclone filtration desander; 101. an inner tube; 102. an outer tube; 103. a feed pipe; 1031. a feed inlet; 104. a swirl space;
2. an anti-vortex mechanism;
3. a first pneumatic gate valve;
4. the second pneumatic gate valve;
5. a back flushing mechanism; 501. a flushing pipe;
6. a connecting pipe;
7. a advection desander; 701. an inlet; 702. a water outlet; 703. a sand discharge port; 704. and driving the motor.
Detailed Description
It should be understood by those skilled in the art that the embodiments described below are only preferred embodiments of the present utility model, and do not represent that the present utility model can be realized only by the preferred embodiments, which are merely for explaining the technical principles of the present utility model, not for limiting the scope of the present utility model. All other embodiments, which can be obtained by a person skilled in the art without any inventive effort, based on the preferred embodiments provided by the present utility model, shall still fall within the scope of protection of the present utility model.
It should be noted that, in the description of the present utility model, terms such as "center", "upper", "lower", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate directions or positional relationships, which are based on the directions or positional relationships shown in the drawings, are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Furthermore, it should be noted that, in the description of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can also be communicated with the inside of two elements. The specific meaning of the above terms in the present utility model can be understood by those skilled in the art according to the specific circumstances.
In order to solve the above problems, as shown in fig. 1-2, the present embodiment provides a combined sand removal and separation device, which comprises a cyclone filtration sand remover 1, an anti-vortex mechanism 2, a back flushing mechanism 5, a advection sand remover 7 and two stop valves, wherein the upper end of the cyclone filtration sand remover 1 is provided with a slurry outlet, and the lower end is provided with a sand outlet; the vortex-preventing mechanism 2 is provided with a vertical channel, the upper end of the channel is communicated with the sand outlet, and a turbulence piece is arranged in the channel; the back flushing mechanism 5 is provided with a vertical runner, the upper end of the runner is communicated with the lower end of the runner, and a plurality of flushing pipes 501 for flushing the runner are arranged at the back flushing mechanism 5; an inlet 701 of the advection sand remover 7 is communicated with the lower end of the flow passage; two shut-off valves are installed between the inlet 701 and the flow passage, and between the flow passage and the channel, respectively.
In the embodiment, the cyclone filtering sand remover 1 comprises an inner shell and an outer shell, wherein the lower part of the inner shell is provided with a plurality of filtering holes, and the upper end of the inner shell penetrates out of the outer shell to form a slurry outlet; a rotational flow space 104 is formed between the outer shell and the inner shell, a sand outlet is formed at the lower end of the rotational flow space 104, and a feed inlet 1031 which penetrates through the outer shell and feeds along the tangential direction of the rotational flow space 104 is arranged in the middle of the outer shell.
In this embodiment, the vortex-preventing mechanism 2 includes a first vertical cylinder 101, and the spoiler is a vertically disposed spoiler.
In this embodiment, the back flushing mechanism 5 comprises a vertical second cylinder 102, and the flushing pipe 501 penetrates the second cylinder 102; one end of the flush tube 501 is outside the second cylinder 102 and the other end is inside the second cylinder 102.
In this embodiment, the portion of the flushing pipe 501 disposed in the inner cavity of the second cylinder 102 has a plurality of through holes penetrating through its side wall.
In this embodiment, the flush tube 501 is capable of moving and positioning relative to the second cylinder 102 in its own axial direction.
In this embodiment, the advection desander 7 has a rest chamber with a stirring member therein that is movable and positionable in the rest chamber.
Specifically, the advection desander 7 is a common desander apparatus, such as fig. 1, and the advection desander 7 includes a housing having a cavity therein capable of containing sand material output from the cyclone filter desander 1, which is still a mixture of sand and water and the like. The stirring piece in the cavity can fully stir the mixture before sand is precipitated, so that inner sand in the mixture is uniformly distributed and finally uniformly precipitated in the cavity. In order to discharge the sand precipitated by gravity in the horizontal flow filtering sand remover, a chain conveyor is arranged in the shell, the upper surface of the chain conveyor receives the precipitated sand, one end of the chain conveyor is obliquely downwards inserted into the cavity, the other end of the chain conveyor is obliquely upwards extended out of the shell, and after the sand precipitated on the upper surface of the chain conveyor reaches a set height, the chain conveyor is started to output the sand from the obliquely upper side.
It is known that the structure of the horizontal flow sand remover 7 is not limited in any way, and may be set by one skilled in the art.
In this embodiment, the stop valve is a pneumatic gate valve. In other embodiments the pneumatic gate valve may be replaced with an electrically operated gate valve or other structured shut-off valve.
Working principle: when the device is used, slurry to be degritted is sent into the cyclone filtering degritter 1 from the feed inlet 1031, the feed direction of the slurry is the tangential direction of the shell, and the slurry enters the cyclone space 104 and forms cyclone; under the condition that the slurry forms a rotational flow, the sand gradually descends along the inner wall of the shell by centrifugal force and is deposited to the position of a discharge hole of the shell; the slurry such as water is above and gradually enters the cavity of the inner shell from the filtering holes of the inner shell, and is discharged upwards when the slurry is higher than the slurry outlet.
When the sand materials accumulated in the rotational flow space 104 are enough, the first pneumatic gate valve 3 and the second pneumatic gate valve 4 are opened, the sand materials containing a certain amount of water enter the advection sand remover 7, the sand materials are further precipitated in the inner cavity of the advection sand remover 7 under the action of gravity, and the sand and the slurry mainly containing water are vertically layered.
Sand and slurry are discharged from the inlet 701 and outlet of the advection sand remover 7, respectively.
Thus far, the technical solution of the present utility model has been described in connection with the foregoing preferred embodiments, but it will be readily understood by those skilled in the art that the scope of the present utility model is not limited to the above-described preferred embodiments. The technical solutions in the above preferred embodiments can be split and combined by those skilled in the art without departing from the technical principles of the present utility model, and equivalent changes or substitutions can be made to related technical features, so any changes, equivalent substitutions, improvements, etc. made within the technical principles and/or technical concepts of the present utility model will fall within the protection scope of the present utility model.
Claims (8)
1. A combination desanding separator device, comprising:
the cyclone filtering sand remover is provided with a slurry outlet at the upper end and a sand outlet at the lower end;
the vortex-preventing mechanism is provided with a vertical channel, the upper end of the channel is communicated with the sand outlet, and a spoiler is arranged in the channel;
the back flushing mechanism is provided with a vertical runner, the upper end of the runner is communicated with the lower end of the channel, and a plurality of flushing pipes for flushing the runner are arranged at the back flushing mechanism;
the inlet of the advection sand remover is communicated with the lower end of the flow channel;
and the two stop valves are respectively arranged between the inlet and the flow channel and between the flow channel and the channel.
2. The combined sand removal and separation device according to claim 1, wherein the cyclone filter sand remover comprises an inner shell and an outer shell, a plurality of filter holes are formed in the lower portion of the inner shell, a cyclone space is formed between the outer shell and the inner shell, the lower end of the cyclone space forms the sand outlet, and the upper end of the inner shell penetrates out of the outer shell and forms the slurry outlet; the middle part of the shell is provided with a feed inlet for feeding along the tangential direction of the rotational flow space.
3. The combined desanding and separating device of claim 2, wherein the vortex shedding mechanism comprises a first vertical cylinder, and the spoiler is a vertically arranged spoiler.
4. The combination sand removal and separation device of claim 1 wherein said backwash mechanism includes a vertical second cylinder through which said flush tube extends; one end of the flushing pipe is positioned outside the second cylinder body, and the other end of the flushing pipe is positioned inside the second cylinder body.
5. The combined desanding and separating device of claim 4, wherein the portion of the flushing pipe disposed in the second cylinder cavity has a plurality of through holes extending through the side wall thereof.
6. The combination sand removal and separation device of claim 1 wherein the flush tube is movable and positionable relative to the second cylinder in its own axial direction.
7. The combined sand removal and separation device of claim 1 wherein the advection sand remover has a rest chamber having a stirrer therein that is moveable and positionable in the rest chamber.
8. The combination sand removal and separation device of claim 1, wherein the shut-off valve is a pneumatic gate valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321296026.6U CN219558992U (en) | 2023-05-24 | 2023-05-24 | Combined sand removal and separation device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202321296026.6U CN219558992U (en) | 2023-05-24 | 2023-05-24 | Combined sand removal and separation device |
Publications (1)
Publication Number | Publication Date |
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CN219558992U true CN219558992U (en) | 2023-08-22 |
Family
ID=87657258
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202321296026.6U Active CN219558992U (en) | 2023-05-24 | 2023-05-24 | Combined sand removal and separation device |
Country Status (1)
Country | Link |
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CN (1) | CN219558992U (en) |
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2023
- 2023-05-24 CN CN202321296026.6U patent/CN219558992U/en active Active
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A combined sand removal and separation device Granted publication date: 20230822 Pledgee: Bank of Dezhou Co.,Ltd. Ningjin Sub branch Pledgor: Shandong Qunfeng Heavy Industry Technology Co.,Ltd. Registration number: Y2024980017014 |