CN219555182U - Small electromagnetic induction heat treatment device - Google Patents

Small electromagnetic induction heat treatment device Download PDF

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Publication number
CN219555182U
CN219555182U CN202320831482.XU CN202320831482U CN219555182U CN 219555182 U CN219555182 U CN 219555182U CN 202320831482 U CN202320831482 U CN 202320831482U CN 219555182 U CN219555182 U CN 219555182U
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China
Prior art keywords
heating device
heat treatment
heat
heating
electromagnetic induction
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CN202320831482.XU
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Chinese (zh)
Inventor
段艳军
张涵
赵路广
张继龙
王磊
韩卓鹏
吕鲲
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Zhangcun Coal Mine Shanxi Lu'an Environmental Protection Energy Development Co ltd
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Zhangcun Coal Mine Shanxi Lu'an Environmental Protection Energy Development Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Heat Treatment Of Articles (AREA)
  • General Induction Heating (AREA)

Abstract

The utility model discloses a small electromagnetic induction heat treatment device which comprises a base, wherein a heating device is arranged on the left side of the top of the base, two connecting grooves are formed in the right side of the middle of the heating device in an equidistant manner, and two receiving columns are arranged on the right side of an inner cavity of the heating device in an equidistant manner. Through heating device, the heating tank, the spread groove, the receiving column, the energy host computer, the solenoid connector, the electromagnetic wire harness, the mounting groove, solenoid's cooperation uses the energy host computer to produce heat energy and carries the heat energy to the electromagnetic wire harness in through the solenoid connector, the electromagnetic wire harness carries the heat energy that receives to the receiving column through the spread groove again in, after the heat in the receiving column receives the heat of carrying it, carry the heat in the solenoid to the heating device in the countershaft in again and carry out rapid heating, thereby can not need the staff to utilize oxygen manual work to quench and lead to the high bad control of long energy consumption of time, and then prevent the pivot after handling soft or hard not to reach better effect.

Description

Small electromagnetic induction heat treatment device
Technical Field
The utility model relates to the technical field of electromagnetic induction heat treatment, in particular to a small electromagnetic induction heat treatment device.
Background
Electromagnetic induction heating, that is, electromagnetic heating technology, is based on the principle that an alternating magnetic field is generated by the component parts of an electronic circuit board, when an iron-containing container is placed on the container, alternating magnetic force lines are cut on the surface of the container to generate alternating current at the metal part at the bottom of the container, and the vortex flow enables carriers at the bottom of the container to move randomly at a high speed, so that the carriers collide with atoms and rub with each other to generate heat energy. Thereby having an effect of heating the article. The iron container generates heat, so the heat conversion rate is particularly high, and the highest heat conversion rate can reach 95 percent, which is a direct heating mode.
The existing turning pins, bearings, screws and the like processed between mine cars are not treated by special heat treatment and quenching devices, all are manually quenched by oxygen, and meanwhile, the quenching heat energy is inconvenient to effectively control, so that the phenomenon of uneven quality and longer working period of workpieces manufactured after heat treatment is caused.
Disclosure of Invention
The present utility model is directed to a small electromagnetic induction heat treatment apparatus, which solves the problems set forth in the background art.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a small-size electromagnetic induction heat treatment device, includes the base, the top left side of base is provided with heating device, heating device's middle part right side equidistance leaves and is equipped with two spread grooves, heating device's inner chamber right side equidistance is provided with two receiving columns, the top right side of base is provided with the energy host computer, the bottom left side equidistance of energy host computer is provided with two solenoid connectors, the left side equidistance of solenoid connector is provided with two electromagnetic wire harnesses.
Preferably, the heating device is made of aluminum alloy materials.
Preferably, a heating groove is formed in the top of the heating device, and the heating groove is formed in a fan-shaped mode.
Preferably, the electromagnetic wire harnesses are connected with the receiving posts through connecting grooves.
Preferably, the front sides of the two receiving columns are equally spaced and provided with a plurality of mounting grooves, and the inner cavities of the mounting grooves are provided with electromagnetic coils.
Compared with the prior art, the utility model has the beneficial effects that:
1. this small-size electromagnetic induction heat treatment device uses energy host computer to produce heat energy through heating device, the heating tank, the spread groove, the receiving post, the energy host computer, the solenoid connector, the electromagnetic wire harness, the mounting groove, the cooperation of solenoid is back through the electromagnetic wire harness connector with heat energy transfer to two electromagnetic wire harnesses in, then two electromagnetic wire harnesses rethread spread groove is with the heat energy transfer that its inner chamber received in two receiving post in the inner chamber, after the heat that two receiving post received is carried to it to electromagnetic coil, then carry the heat that carries in the solenoid again in the inner chamber of heating device to the pivot carries out rapid heating, thereby can not need the staff to utilize oxygen manual work to heat, the quenching leads to long in appearance time, the energy consumption is high, control not good heat treatment's technology, and then can effectively prevent that the pivot after the processing is soft or hard different, can not reach better effect.
2. The small electromagnetic induction heat treatment device can heat a workpiece needing to be locally heated on the heating groove through the matching of the heating device, the heating groove, the connecting groove, the receiving column, the energy host, the electromagnetic coil connector, the electromagnetic wire harness, the mounting groove and the electromagnetic coil, so that the workpiece can be accurately heated locally needing to be quenched, and particularly, after the shaft pin is machined, the surface of the shaft pin is subjected to heat treatment.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic illustration of the electromagnetic wire harness structure of the present utility model;
FIG. 3 is a schematic view of a heating device according to the present utility model;
fig. 4 is a schematic diagram of the electromagnetic coil and the connecting post structure of the present utility model.
In the figure: 1. a base; 2. a heating device; 3. a connecting groove; 4. a receiving column; 5. an energy host; 6. an electromagnetic coil connector; 7. an electromagnetic wire harness; 8. a heating tank; 9. a mounting groove; 10. an electromagnetic coil.
Detailed Description
Embodiments of the present utility model will be described in further detail with reference to the accompanying drawings and examples, which are provided to illustrate the present utility model, but are not intended to limit the scope of the present utility model.
In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Examples: referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a small-size electromagnetic induction heat treatment device, includes base 1, and the top left side of base 1 is provided with heating device 2, and the middle part right side equidistance of heating device 2 leaves and is equipped with two spread grooves 3, and heating device 2's inner chamber right side equidistance is provided with two receiving posts 4, and the top right side of base 1 is provided with energy host computer 5, and the bottom left side equidistance of energy host computer 5 is provided with two solenoid connector 6, and the left side equidistance of solenoid connector 6 is provided with two electromagnetic wire harness 7.
Wherein, the heating device 2 is made of aluminum alloy materials.
In this embodiment, adopt aluminum alloy material setting to form through heating device 2, because aluminum alloy material self has the characteristic advantage of high temperature resistant and corrosion-resistant to aluminum alloy material self still has the effect that heat conductivility is good simultaneously, can also be high temperature resistant when heating device 2 carries out the heat conduction fast when carrying out the heating work to the axle round pin then, thereby can effectively improve the work efficiency of staff's axle round pin heating.
Wherein, heating tank 8 has been seted up at heating device 2's top, and heating tank 8 is fan-shaped setting and forms.
In this embodiment, the heating tank 8 arranged at the top of the heating device 2 is formed in a fan shape, and when the heating device 2 receives heat energy in an inner cavity, the heating tank 8 arranged in the fan shape forms vortex-shaped heat energy gas to rapidly heat a workpiece, so that the induction heating time is measured in seconds, the induction heating time is generally within 2-10 seconds, and the working period of workers is greatly shortened.
Wherein, electromagnetic wire bundles 7 are all connected with receiving posts 4 through connecting grooves 3.
In this embodiment, after the heat energy is generated by the energy host 5, the heat energy is transferred to the two electromagnetic wire harnesses 7 through the electromagnetic coil connector 6, and then the heat energy received by the inner cavities of the two electromagnetic wire harnesses 7 is transferred to the inner cavities of the two receiving columns 4 through the connecting grooves 3.
Wherein, the front of two receiving posts 4 all equidistance leaves and is equipped with a plurality of mounting grooves 9, and the inner chamber of mounting groove 9 all is provided with solenoid 10.
In this embodiment, through the plurality of electromagnetic coils 10 arranged in the inner cavities of the plurality of mounting grooves 9, after the electromagnetic coils 10 receive and convey the heat in the two receiving columns 4, the heat in the electromagnetic coils 10 is conveyed into the inner cavity of the heating device 2 to heat the shaft pin, so that workers are not required to manually heat and quench by using oxygen, the occurrence time is long, the energy consumption is high, the process of heat treatment is not well controlled, and the processed shaft pin is effectively prevented from being different in softness and hardness, and the effect is not achieved.
Working principle: when the device is used, a worker firstly places a workpiece to be subjected to heat treatment at the position of a heating groove 8, then generates heat energy through an energy host machine 5, then transmits the heat energy into two electromagnetic wire harnesses 7 through an electromagnetic coil connector 6, then the two electromagnetic wire harnesses 7 transmit the heat energy received by the inner cavities of the two receiving columns 4 through a connecting groove 3, then a plurality of electromagnetic coils 10 are arranged in the inner cavities of a plurality of mounting grooves 9, after the electromagnetic coils 10 transmit the heat energy received by the two receiving columns 4 into the inner cavities of the heating device 2, then the heat energy received by the electromagnetic coils 10 is transmitted into the inner cavities of the heating device 2, at the moment, the workpiece is rapidly heated through the heating groove 8 arranged at the top of the heating device 2 in a fan shape, and then the inductive heating time is in seconds, the time is within 2-10 seconds, the working cycle of the worker is greatly shortened to heat a shaft pin, thus the worker does not need to utilize oxygen to perform manual quenching, the time is controlled well, the heat energy is not consumed, and the quenching process is not effectively controlled, and the quenching process is not performed well, and the soft quenching effect is prevented; the heating device 2 is made of aluminum alloy materials, and the aluminum alloy materials have the characteristic advantages of high temperature resistance and corrosion resistance, and meanwhile the aluminum alloy materials also have the effect of good heat conduction performance, so that the heating device 2 can conduct heat rapidly when the shaft pin is heated, and meanwhile high temperature resistance can be achieved, and therefore the working efficiency of the shaft pin heating by workers can be effectively improved.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a small-size electromagnetic induction heat treatment device, includes base (1), its characterized in that: the novel solar energy heating device is characterized in that a heating device (2) is arranged on the left side of the top of the base (1), two connecting grooves (3) are formed in the right side of the middle of the heating device (2) in an equidistant mode, two receiving columns (4) are arranged on the right side of an inner cavity of the heating device (2) in an equidistant mode, an energy host machine (5) is arranged on the right side of the top of the base (1), and two electromagnetic coil connectors (6) are arranged on the left side of the bottom of the energy host machine (5) in an equidistant mode.
2. A compact electromagnetic induction heat treatment apparatus according to claim 1, characterized in that: the heating device (2) is made of aluminum alloy materials.
3. A compact electromagnetic induction heat treatment apparatus according to claim 1, characterized in that: the top of the heating device (2) is provided with a heating groove (8), and the heating groove (8) is formed by fan-shaped arrangement.
4. A compact electromagnetic induction heat treatment apparatus according to claim 1, characterized in that: two electromagnetic wire harnesses (7) are equidistantly arranged on the left side of the electromagnetic coil connector (6).
5. A compact electromagnetic induction heat treatment apparatus according to claim 1, characterized in that: the front surfaces of the two receiving columns (4) are equidistantly separated from each other, and a plurality of mounting grooves (9) are formed.
6. A compact electromagnetic induction heat treatment apparatus according to claim 4, wherein: the electromagnetic wire harnesses (7) are connected with the receiving columns (4) through the connecting grooves (3).
7. A compact electromagnetic induction heat treatment apparatus according to claim 5, wherein: the inner cavities of the mounting grooves (9) are respectively provided with an electromagnetic coil (10).
CN202320831482.XU 2023-04-14 2023-04-14 Small electromagnetic induction heat treatment device Active CN219555182U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320831482.XU CN219555182U (en) 2023-04-14 2023-04-14 Small electromagnetic induction heat treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320831482.XU CN219555182U (en) 2023-04-14 2023-04-14 Small electromagnetic induction heat treatment device

Publications (1)

Publication Number Publication Date
CN219555182U true CN219555182U (en) 2023-08-18

Family

ID=87736796

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320831482.XU Active CN219555182U (en) 2023-04-14 2023-04-14 Small electromagnetic induction heat treatment device

Country Status (1)

Country Link
CN (1) CN219555182U (en)

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