CN219551040U - Tea wrap roller device with energy-conserving heat preservation function - Google Patents

Abstract

The utility model discloses a tea leaf fixation roller device with an energy-saving heat preservation function, which relates to the technical field of tea leaf fixation and particularly comprises a supporting plate, wherein vertical plates are vertically arranged at the tops of two ends of the supporting plate, a drying roller is arranged between the vertical plates, annular seats are coaxially arranged at the outer sides of two ends of the drying roller, round through holes corresponding to the drying roller are formed in the vertical plates, annular sliding blocks are fixedly connected to the inner walls of the round through holes, the inner walls of the annular seats are connected with the drying roller, annular sliding grooves are formed in the outer surfaces of the annular seats, and the annular sliding blocks are positioned in the annular sliding grooves; the inside coaxial transmission shaft that is equipped with of stoving cylinder, the transmission shaft is hollow design. When the drying device is used, the water vapor baked in the drying roller is quickly discharged from the material port, so that the drying efficiency is improved, the processing design is saved, and the energy consumption is reduced.

Description

Tea wrap roller device with energy-conserving heat preservation function

Technical Field

The utility model relates to the technical field of tea fixation, in particular to a tea fixation roller device with energy-saving and heat-preserving functions.

Background

The enzyme deactivation is one of the primary preparation processes of the tea leaves, and mainly aims to inhibit enzymatic oxidation of tea polyphenol and the like in the fresh leaves by destroying and passivating oxidase activity in the fresh leaves at high temperature, soften the tea leaves, facilitate rolling and forming and promote the formation of good aroma. At present, most of tea fixation adopts a roller drying mode, and the roller drives tea to circularly move so as to uniformly dry and improve flavor, but in the process, the inner wall of the roller is relatively closed, water vapor is slowly dispersed, the processing design is prolonged to a certain extent, the energy waste is caused, and the production cost is increased. Aiming at the problems, we provide a tea wrap roller device with energy-saving and heat-preserving functions.

Disclosure of Invention

In order to solve the defects in the prior art, the utility model provides a tea fixation roller device with energy-saving and heat-preserving functions.

In order to achieve the above purpose, the utility model is realized by the following technical scheme:

the utility model provides a tealeaves fixation roller device with energy-conserving heat preservation function, includes the backup pad, the riser is all installed perpendicularly at the top at backup pad both ends, be equipped with the stoving cylinder between the riser, the annular seat is all coaxial to be equipped with in stoving cylinder both ends outside, set up the circular opening corresponding with the stoving cylinder on the riser, fixedly connected with annular slider on the circular opening inner wall, annular seat inner wall is connected with the stoving cylinder, annular spout has been seted up to annular seat surface, annular slider is located annular spout inside;

the inside coaxial transmission shaft that is equipped with of stoving cylinder, the transmission shaft is hollow design, the air outlet has been offered to transmission shaft surface interval equidistant, transmission shaft one end is connected with the stoving cylinder rotation through the bearing, stoving cylinder one end is equipped with first support frame, first support frame is U type design, first support frame fixed mounting is on the riser, first support frame one side fixed mounting has rotary joint, transmission shaft one end runs through stoving cylinder and rotary joint and rotates to be connected, the rotary joint other end rotates to be connected with the intake pipe, first support frame one side is equipped with the air exhauster, the equal fixedly connected with connecting plate in air exhauster both sides, the connecting plate other end is connected with first support frame, intake pipe one end is connected with the air exhauster air outlet;

the heat-insulating drying device is characterized in that a heat-insulating shell is coaxially arranged on the periphery of the drying roller and is in a U-shaped design, the heat-insulating shell is fixedly arranged on the supporting plate, an arc-shaped plate is arranged inside the heat-insulating shell and positioned below the drying roller, the arc-shaped plate is respectively connected with two sides of the inner wall of the heat-insulating shell, a plurality of electric heating rods are arranged between the arc-shaped plate and the drying roller, and the electric heating rods are respectively connected with two sides of the inner wall of the arc-shaped plate.

Optionally, a base is arranged below the supporting plate, a second supporting frame is arranged at the bottom of one end of the supporting plate, the second supporting frame is of U-shaped design, the second supporting frame is fixedly arranged on the base, first rotating shafts are vertically arranged at the tops of two sides of the second supporting frame, and the other ends of the first rotating shafts are in rotary connection with the supporting plate through bearings;

the symmetry of backup pad other end is equipped with push-and-pull cylinder, push-and-pull cylinder bottom is equipped with rotates the seat, it is on the base to rotate seat fixed mounting, push-and-pull cylinder bottom rotates with the seat to be connected, push-and-pull cylinder top rotates and is connected with the second pivot, second pivot one end is connected with the backup pad.

Optionally, one side of one of them annular seat coaxial fixedly connected with ring gear, the outside meshing of ring gear bottom is connected with the gear, backup pad one end top fixed mounting has driving motor, driving motor's output runs through the riser and is connected with the gear.

Optionally, a material port is arranged at one end of the drying roller far away from the exhaust fan.

Optionally, a heat insulation layer is connected to the top of the inner cavity of the heat insulation shell, and the heat insulation layer is an asbestos heat insulation net.

Optionally, the bottom fixed mounting of heat preservation shell inner wall one side has the temperature detector, heat preservation shell one side fixedly connected with temperature controller, be connected through the data line between temperature detector and the temperature controller.

Optionally, the inside slope of stoving cylinder is equipped with multi-disc stock guide, stock guide one side is connected with the stoving cylinder.

Optionally, an electric heating wire is installed in the air inlet pipe, and the electric heating wire is of a spiral design.

Compared with the prior art, when the tea leaf drying machine is used, the driving motor is used for driving the gear to rotate, the gear rotates through the gear ring and the annular seat, the annular seat drives the drying roller to rotate, so that tea leaves are driven to roll and spread out, in the drying process, the exhaust fan sequentially pumps external drying air into the transmission shaft through the air inlet pipe and the rotary joint, the air is blown to the drying roller through the air outlet hole on the outer wall of the transmission shaft, so that water vapor baked in the drying roller is quickly discharged from the material inlet, the drying efficiency is improved, the processing design is saved, the energy consumption is reduced, and after the tea leaves are deactivated, one end of the supporting plate component is lifted by the push-pull oil cylinder, so that the material inlet of the drying roller is inclined downwards, and the finished product is conveniently discharged.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic rear view of the present utility model;

FIG. 3 is a schematic view of the internal structure of the heat-insulating casing and the drying drum of the present utility model;

fig. 4 is a schematic structural view of the annular seat of the present utility model.

In the figure: 1. a base; 2. a support plate; 3. a riser; 4. a drying roller; 5. an annular seat; 6. a gear ring; 7. a driving motor; 8. a gear; 9. an annular slide block; 10. an annular chute; 11. a material guide plate; 12. a transmission shaft; 13. an air outlet hole; 14. a first support frame; 15. a rotary joint; 16. an air inlet pipe; 17. heating wires; 18. an exhaust fan; 19. a connecting plate; 20. a thermal insulation housing; 21. a material port; 22. an arc-shaped plate; 23. a thermal insulation layer; 24. an electric heating rod; 25. a temperature detector; 26. a temperature controller; 27. a second support frame; 28. a first rotating shaft; 29. push-pull oil cylinder; 30. a rotating seat; 31. and a second rotating shaft.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 to 4, the present utility model provides a technical solution: the utility model provides a tealeaves fixation roller device with energy-conserving heat preservation function, including backup pad 2, riser 3 is all installed perpendicularly at the top at backup pad 2 both ends, be equipped with stoving cylinder 4 between riser 3, the outside of stoving cylinder 4 both ends all is equipped with annular seat 5 coaxially, set up the circular opening corresponding with stoving cylinder 4 on riser 3, fixedly connected with annular slider 9 on the circular opening inner wall, annular seat 5 inner wall is connected with stoving cylinder 4, annular spout 10 has been seted up to annular seat 5 surface, annular slider 9 is located annular spout 10 inside, through setting up annular slider 9, annular spout 10, stoving cylinder 4 can utilize annular seat 5 to rotate between riser 3;

the inside of the drying roller 4 is coaxially provided with a transmission shaft 12, the transmission shaft 12 is hollow, the outer surface of the transmission shaft 12 is intermittently and equidistantly provided with air outlet holes 13, one end of the transmission shaft 12 is rotationally connected with the drying roller 4 through a bearing, one end of the drying roller 4 is provided with a first support frame 14, the first support frame 14 is U-shaped, the first support frame 14 is fixedly arranged on a vertical plate 3, one side of the first support frame 14 is fixedly provided with a rotary joint 15, one end of the transmission shaft 12 penetrates through the drying roller 4 and is rotationally connected with the rotary joint 15, the other end of the rotary joint 15 is rotationally connected with an air inlet pipe 16, one side of the first support frame 14 is provided with an exhaust fan 18, two sides of the exhaust fan 18 are fixedly connected with connecting plates 19, the other end of the connecting plates 19 are connected with the first support frame 14, and one end of the air inlet pipe 16 is connected with an air outlet of the exhaust fan 18;

as shown in fig. 2 and 3, external dry air is pumped into the transmission shaft 12 by the exhaust fan 18 through the air inlet pipe 16 and the rotary joint 15 in sequence, and then the air is blown to the drying roller 4 through the air outlet hole 13 on the outer wall of the transmission shaft 12, so that the water vapor baked in the drying roller 4 is quickly discharged from the material port 21, the drying efficiency is improved, the processing design is saved, and the energy consumption is reduced;

the periphery of the drying roller 4 is coaxially provided with a heat-insulating shell 20, the heat-insulating shell 20 is of a U-shaped design, the heat-insulating shell 20 is fixedly arranged on the supporting plate 2, an arc-shaped plate 22 is arranged in the heat-insulating shell 20, the arc-shaped plate 22 is positioned below the drying roller 4, the arc-shaped plate 22 is respectively connected with two sides of the inner wall of the heat-insulating shell 20, a plurality of electric heating rods 24 are arranged between the arc-shaped plate 22 and the drying roller 4, and the electric heating rods 24 are respectively connected with two sides of the inner wall of the arc-shaped plate 22;

as shown in fig. 3, the electric heating rod 24 at the top of the arc plate 22 is used for drying tea leaves from the bottom of the drying roller 4, and then the outer wall of the drying roller 4 is enclosed by the heat-insulating shell 20 and the arc plate 22, so that heat dissipation is reduced.

As shown in fig. 2 and 3, a base 1 is arranged below a supporting plate 2, a second supporting frame 27 is arranged at the bottom of one end of the supporting plate 2, the second supporting frame 27 is in a U design, the second supporting frame 27 is fixedly arranged on the base 1, first rotating shafts 28 are vertically arranged at the tops of two sides of the second supporting frame 27, and the other end of each first rotating shaft 28 is in rotary connection with the supporting plate 2 through a bearing;

the symmetry of backup pad 2 other end is equipped with push-and-pull cylinder 29, and push-and-pull cylinder 29 bottom is equipped with rotates seat 30, rotates seat 30 fixed mounting on base 1, and push-and-pull cylinder 29 bottom is connected with rotation seat 30 rotation, and push-and-pull cylinder 29 top rotates and is connected with second pivot 31, and second pivot 31 one end is connected with backup pad 2, utilizes push-and-pull cylinder 29 to lift up backup pad 2 one end, and backup pad 2 can regard first pivot 28 as the centre of a circle to rotate the slope for tealeaves after drying drum 4 inside is dried falls into in the collection box that is prepared in advance from feed inlet 21, has alleviateed staff's work load.

As shown in fig. 4, one side of one ring-shaped seat 5 is coaxially and fixedly connected with a gear ring 6, the outer side of the bottom of the gear ring 6 is connected with a gear 8 in a meshed manner, one end top of the supporting plate 2 is fixedly provided with a driving motor 7, the output end of the driving motor 7 penetrates through the vertical plate 3 to be connected with the gear 8, the driving motor 7 is utilized to drive the gear 8 to rotate, the gear 8 passes through the gear ring 6 and the ring-shaped seat 5 to rotate, and the ring-shaped seat 5 drives the drying roller 4 to rotate, so that tea leaves are driven to roll and spread.

Further, the end of the drying roller 4 far away from the exhaust fan 18 is provided with a material opening 21, and the material opening 21 is arranged, so that the feeding and discharging work of tea leaves is facilitated.

Further, the top of the inner cavity of the heat-insulating shell 20 is connected with a heat-insulating layer 23, the heat-insulating layer 23 is an asbestos heat-insulating net, and the heat-insulating layer 23 is arranged to be matched with the arc plate 22 to enclose the outer side of the drying roller 4, so that the heat dissipation rate is further reduced, and the heat-insulating effect is improved.

Further, a temperature detector 25 is fixedly installed at the bottom of one side of the inner wall of the heat preservation shell 20, a temperature controller 26 is fixedly connected to one side of the heat preservation shell 20, the temperature detector 25 is connected with the temperature controller 26 through a data line, and the temperature detector 25 and the temperature controller 26 are utilized to monitor the drying temperature in real time, so that the temperature is kept constant.

Further, the inside slope of stoving cylinder 4 is equipped with multi-disc stock guide 11, and stock guide 11 one side is connected with stoving cylinder 4, through setting up stock guide 11, in the rotatory in-process of stoving cylinder 4, turns tealeaves and avoids its pile up together to cause the insufficient condition of stoving.

Further, the electric heating wire 17 is arranged in the air inlet pipe 16, the electric heating wire 17 is in a spiral design, the electric heating wire 17 can heat air pumped by the exhaust fan 18, the tea drying efficiency is improved, and the quick release of water vapor in the drying roller 4 is promoted.

In summary, this tealeaves cylinder device that completes with energy-conserving heat preservation function, when using, firstly pour tealeaves from feed inlet 21 into stoving cylinder 4, then utilize driving motor 7 to drive gear 8 rotation, gear 8 rethread ring gear 6, annular seat 5 rotates, annular seat 5 drives stoving cylinder 4 again and rotates, drive tealeaves roll out from this, in the stoving process, air exhauster 18 draws outside dry air into transmission shaft 12 through intake pipe 16, rotary joint 15 in proper order, air rethread transmission shaft 12 outer air outlet 13 blows stoving cylinder 4, make the inside steam that dries out of stoving cylinder 4 discharge fast from feed inlet 21, drying efficiency has been improved, the design of having saved processing, energy consumption has been reduced, push-and-pull hydro-cylinder 29 lifts up backup pad 2 subassembly one end after the tealeaves completes, make the feed inlet 21 of stoving cylinder 4 downward sloping, the discharge of finished product of being convenient for.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," "third," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "coupled," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally coupled, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. Tea wrap roller device with energy-conserving heat preservation function, including backup pad (2), its characterized in that: the top at two ends of the supporting plate (2) is vertically provided with vertical plates (3), a drying roller (4) is arranged between the vertical plates (3), annular seats (5) are coaxially arranged at the outer sides of two ends of the drying roller (4), round through holes corresponding to the drying roller (4) are formed in the vertical plates (3), annular sliding blocks (9) are fixedly connected to the inner walls of the round through holes, the inner walls of the annular seats (5) are connected with the drying roller (4), annular sliding grooves (10) are formed in the outer surfaces of the annular seats (5), and the annular sliding blocks (9) are located inside the annular sliding grooves (10);

the novel drying device is characterized in that a transmission shaft (12) is coaxially arranged inside the drying roller (4), the transmission shaft (12) is of a hollow design, air outlet holes (13) are formed in the outer surface of the transmission shaft (12) at intervals at equal intervals, one end of the transmission shaft (12) is rotationally connected with the drying roller (4) through a bearing, a first supporting frame (14) is arranged at one end of the drying roller (4), the first supporting frame (14) is of a U-shaped design, the first supporting frame (14) is fixedly arranged on a vertical plate (3), a rotary joint (15) is fixedly arranged at one side of the first supporting frame (14), one end of the transmission shaft (12) penetrates through the drying roller (4) and is rotationally connected with the rotary joint (15), an air inlet pipe (16) is rotationally connected with one end of the rotary joint (15), an exhaust fan (18) is arranged at one side of the first supporting frame (14), connecting plates (19) are fixedly connected with two sides of the exhaust fan (18), and one end of the air inlet pipe (16) is connected with an air outlet of the exhaust fan (18);

the drying roller (4) is peripheral coaxial to be equipped with heat preservation shell (20), heat preservation shell (20) are U type design, heat preservation shell (20) fixed mounting is on backup pad (2), heat preservation shell (20) inside is equipped with arc (22), arc (22) are located drying roller (4) below, arc (22) are connected with heat preservation shell (20) inner wall both sides respectively, be equipped with many electrical heating sticks (24) between arc (22) and drying roller (4), electrical heating stick (24) are connected with arc (22) inner wall both sides respectively.

2. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: the novel support is characterized in that a base (1) is arranged below the support plate (2), a second support frame (27) is arranged at the bottom of one end of the support plate (2), the second support frame (27) is of U design, the second support frame (27) is fixedly arranged on the base (1), first rotating shafts (28) are vertically arranged at the tops of two sides of the second support frame (27), and the other ends of the first rotating shafts (28) are in rotary connection with the support plate (2) through bearings;

the support plate is characterized in that push-pull oil cylinders (29) are symmetrically arranged at the other ends of the support plates (2), rotating seats (30) are arranged at the bottom ends of the push-pull oil cylinders (29), the rotating seats (30) are fixedly arranged on the base (1), the bottom ends of the push-pull oil cylinders (29) are rotationally connected with the rotating seats (30), second rotating shafts (31) are rotationally connected to the top ends of the push-pull oil cylinders (29), and one ends of the second rotating shafts (31) are connected with the support plates (2).

3. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: one of them annular seat (5) one side coaxial fixedly connected with ring gear (6), the outside meshing of ring gear (6) bottom is connected with gear (8), backup pad (2) one end top fixed mounting has driving motor (7), the output of driving motor (7) runs through riser (3) and is connected with gear (8).

4. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: one end of the drying roller (4) far away from the exhaust fan (18) is provided with a material port (21).

5. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: the top of the inner cavity of the heat-insulating shell (20) is connected with a heat-insulating layer (23), and the heat-insulating layer (23) is an asbestos heat-insulating net.

6. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: the bottom of heat preservation shell (20) inner wall one side is fixed mounting has temperature detector (25), heat preservation shell (20) one side fixedly connected with temperature controller (26), be connected through the data line between temperature detector (25) and temperature controller (26).

7. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: the inside slope of stoving cylinder (4) is equipped with multi-disc stock guide (11), stock guide (11) one side is connected with stoving cylinder (4).

8. The tea wrap roller device with energy-saving and heat-insulating functions according to claim 1, wherein: an electric heating wire (17) is arranged in the air inlet pipe (16), and the electric heating wire (17) is of a spiral design.