CN219546865U - Glass production equipment - Google Patents

Glass production equipment Download PDF

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Publication number
CN219546865U
CN219546865U CN202320161346.4U CN202320161346U CN219546865U CN 219546865 U CN219546865 U CN 219546865U CN 202320161346 U CN202320161346 U CN 202320161346U CN 219546865 U CN219546865 U CN 219546865U
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China
Prior art keywords
pipeline
section
temperature
glass
electrode flange
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CN202320161346.4U
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Chinese (zh)
Inventor
李青
李赫然
田红星
孙东亮
胡恒广
闫冬成
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Tunghsu Technology Group Co Ltd
Hebei Guangxing Semiconductor Technology Co Ltd
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Tunghsu Technology Group Co Ltd
Hebei Guangxing Semiconductor Technology Co Ltd
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Priority to CN202320161346.4U priority Critical patent/CN219546865U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The present disclosure provides a glass production facility relates to glass production technical field. The glass production apparatus includes: the device comprises a melting device, a forming device and a connecting pipeline, wherein the melting device is provided with a melting cavity and a first inlet and a first outlet which are respectively communicated with the melting cavity, the forming device is provided with a forming cavity and a second inlet and a second outlet which are respectively communicated with the forming cavity, two ends of the connecting pipeline are respectively communicated with the melting cavity and the forming cavity through the first outlet and the second inlet, a first section of pipeline is arranged at the position, close to the forming device, on the connecting pipeline, a temperature adjusting structure is arranged on the first section of pipeline or on the periphery of the first section of pipeline, a first temperature detecting structure is arranged on the first section of pipeline, the temperature of the first section of pipeline can be adjusted by the temperature adjusting structure, and the temperature of the first section of pipeline can be obtained by the first temperature detecting structure.

Description

Glass production equipment
Technical Field
The disclosure relates to the technical field of glass production, in particular to glass production equipment.
Background
The glass production equipment is provided with a kiln, a forming device and a connecting pipeline, wherein the connecting pipeline is respectively communicated with a melting cavity of the kiln and a forming cavity of the forming device so as to guide high-temperature glass liquid in the melting cavity into the forming cavity, and the high-temperature glass liquid entering the forming cavity is formed into a glass plate or glass ingot after forming.
The bottom of the connecting pipeline is provided with an openable opening, when the forming device needs to be maintained or replaced, the input of raw materials for producing glass into the kiln is stopped, and then the opening at the bottom of the connecting pipeline is opened to enable glass liquid in the kiln and the connecting pipeline to flow out of the opening, so that the forming device is maintained or replaced when no high-temperature glass liquid enters the forming cavity.
However, with the gradual reduction of the high-temperature molten glass in the kiln and the connecting pipeline, the inner wall of the kiln made of refractory materials is exposed and then eroded and peeled off to form a stone phenomenon, and the inner wall of the connecting pipeline is exposed and then volatile matters are formed, so that when the production is restarted, the quality of the glass plate/glass ingot is low due to the fact that the stone and the volatile matters are mixed in the molten glass.
Disclosure of Invention
The present disclosure provides a glass production apparatus, which solves one technical problem that: along with the gradual reduction of high-temperature glass liquid in the kiln and the connecting pipeline, the inner wall of the kiln made of refractory materials can be corroded and peeled off to form a calculus phenomenon after being exposed, and volatile matters can be formed after the inner wall of the connecting pipeline is exposed, so that the problem of low quality of glass plates/glass ingots caused by mixing of the calculus and the volatile matters in the glass liquid when the production is restarted.
To solve the above technical problems, an embodiment of the present disclosure provides a glass production apparatus, including: the device comprises a melting device, a forming device and a connecting pipeline, wherein the melting device is provided with a melting cavity and a first inlet and a first outlet which are respectively communicated with the melting cavity, the forming device is provided with a forming cavity and a second inlet and a second outlet which are respectively communicated with the forming cavity, two ends of the connecting pipeline are respectively communicated with the melting cavity and the forming cavity through the first outlet and the second inlet, a first section of pipeline is arranged at the position, close to the forming device, on the connecting pipeline, a temperature adjusting structure is arranged on the first section of pipeline or on the periphery of the first section of pipeline, a first temperature detecting structure is arranged on the first section of pipeline, the temperature of the first section of pipeline can be adjusted by the temperature adjusting structure, and the temperature of the first section of pipeline can be obtained by the first temperature detecting structure.
In some embodiments, a second section of pipeline and a third section of pipeline on the connecting pipeline, which are respectively connected with two ends of the first section of pipeline, extend along the vertical direction, a first included angle is formed between the second section of pipeline and the first section of pipeline, and a second included angle is formed between the third section of pipeline and the first section of pipeline.
In some embodiments, the temperature regulating structure comprises: the first electrode flange and the second electrode flange are respectively arranged on the second section of pipeline and the third section of pipeline, and can be respectively connected with first power supply equipment; the connecting pipeline between the first electrode flange and the second electrode flange can conduct electricity so that the first electrode flange, the second electrode flange, the connecting pipeline between the first electrode flange and the second electrode flange and the first power supply equipment form a current loop.
In some embodiments, the first included angle ranges from 90 ° -150 °; and/or the second included angle is in the range of 90 ° to 150 °.
In some embodiments, the second section of pipeline is located at one end of the first section of pipeline away from the forming device, and the first opening is formed in the vertical direction from one end of the connecting pipeline close to the first outlet to the upper end between the second section of pipeline.
In some embodiments, the inner pipe wall of the connecting pipe corresponding to the lower end of the first opening is recessed downward to form a pressure cavity, and the bottom wall of the pressure cavity is connected with one end of the second section of pipe away from the first section of pipe.
In some embodiments, the connecting pipe has a second opening in a vertical direction from an end of the connecting pipe near the first outlet to an upper end between the first opening, and the stirring rod extends into the connecting pipe from the second opening to stir the glass liquid in the connecting pipe.
In some embodiments, the connecting pipeline is provided with an openable discharging outlet corresponding to the lower end of the second opening; and/or the inner pipe wall of the lower end of the connecting pipeline corresponding to the second opening is sunken downwards to form a stirring cavity, and the stirring rod stretches into the stirring cavity from the second opening so as to stir glass liquid in the stirring cavity.
In some embodiments, a third opening is provided in the vertical direction at an end of the connecting line between the end near the first outlet and the upper end between the second opening.
In some embodiments, the connecting pipeline is a platinum pipeline or a platinum alloy pipeline, the connecting pipeline can be connected with the second power supply equipment or the heat dissipation device, and a plurality of second temperature detection structures are arranged on the connecting pipeline from one end close to the first outlet to one end close to the second inlet.
Through above-mentioned technical scheme, the glass production facility that this disclosure provided for through the setting of temperature regulation structure and first temperature detection structure for need not to empty glass liquid in melting device and the connecting line when maintaining or renewing forming device can accomplish, can reduce maintenance/renew time, and reduced the melting device inner wall and reduced the probability that appears erosion and peel off in order to form the calculus defect owing to the liquid level and reduced the connecting line and reduced the probability of volatile matter defect that produces owing to the liquid level reduction, can promote the quality of recovering post-production glass board/glass ingot from this. Moreover, when the connecting pipeline is made of platinum or platinum alloy, the risk of collapse is easy to occur due to insufficient pressure in the connecting pipeline caused by the temperature reduction in the connecting pipeline along with the gradual reduction of the high-temperature glass liquid in the melting device and the connecting pipeline, and the utility model can reduce the occurrence of the situation, thereby prolonging the service life of the connecting pipeline.
The foregoing description is only an overview of the present utility model, and is intended to provide a better understanding of the present utility model, as it is embodied in the following description, with reference to the preferred embodiments of the present utility model and the accompanying drawings.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present disclosure, and other drawings may be obtained according to these drawings without inventive effort to a person of ordinary skill in the art.
FIG. 1 is a schematic view of a glass production apparatus disclosed in an embodiment of the present disclosure;
FIG. 2 is a schematic illustration in partial cross-section of a glass manufacturing apparatus disclosed in an embodiment of the present disclosure;
FIG. 3 is a schematic view of a partial structure of a glass production apparatus disclosed in an embodiment of the present disclosure;
fig. 4 is a schematic partial cross-sectional view of a glass production apparatus disclosed in an embodiment of the present disclosure.
Reference numerals illustrate:
1. a melting device; 11. a melting chamber; 12. a first outlet; 2. a molding device; 21. a molding cavity; 22. a second inlet; 3. a connecting pipeline; 31. a first section of tubing; 311. a thermal insulation material; 32. a second section of tubing; 33. a third section of tubing; 34. a first opening; 35. a pressure chamber; 36. a second opening; 37. a discharge outlet; 38. a stirring cavity; 39. a third opening; 4. a temperature regulating structure; 41. a first electrode flange; 42. a second electrode flange; 5. stirring rod.
Detailed Description
Embodiments of the present disclosure are described in further detail below with reference to the drawings and examples. The following detailed description of the embodiments and the accompanying drawings are provided to illustrate the principles of the disclosure and not to limit the scope of the disclosure, which may be embodied in many different forms and not limited to the specific embodiments disclosed herein, but rather to include all technical solutions falling within the scope of the claims.
The present disclosure provides these embodiments in order to make the present disclosure thorough and complete, and fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments should be construed as exemplary only and not limiting unless otherwise specifically stated.
In the description of the present disclosure, unless otherwise indicated, the meaning of "plurality" is greater than or equal to two; the terms "upper," "lower," "left," "right," "inner," "outer," and the like indicate an orientation or positional relationship merely for convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the present disclosure. When the absolute position of the object to be described is changed, the relative positional relationship may be changed accordingly.
Furthermore, the use of the terms first, second, and the like in this disclosure do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The "vertical" is not strictly vertical but is within the allowable error range. "parallel" is not strictly parallel but is within the tolerance of the error. The word "comprising" or "comprises" and the like means that elements preceding the word encompass the elements recited after the word, and not exclude the possibility of also encompassing other elements.
It should also be noted that, in the description of the present disclosure, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the terms in the present disclosure may be understood as appropriate by those of ordinary skill in the art. When a particular device is described as being located between a first device and a second device, there may or may not be an intervening device between the particular device and either the first device or the second device.
All terms used in the present disclosure have the same meaning as understood by one of ordinary skill in the art to which the present disclosure pertains, unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, the techniques, methods, and apparatus should be considered part of the specification.
The glass production equipment is provided with a kiln, a forming device and a connecting pipeline, wherein the connecting pipeline is respectively communicated with a melting cavity of the kiln and a forming cavity of the forming device so as to guide high-temperature glass liquid in the melting cavity into the forming cavity, and the high-temperature glass liquid entering the forming cavity is formed into a glass plate or glass ingot after forming.
Such as: in the manufacturing process of glass products such as thin film transistors (TFT, thin Film Transistor), low temperature polysilicon (LTPS, low Temperature Poly-Silicon), organic Light-Emitting devices (OLED), pharmaceutical glass bottles, and the like, raw materials are melted first in a kiln, molten glass is fed into a forming device through a connecting pipeline to be manufactured into glass plates or glass ingots, and then processed to form thin film transistors, low temperature polysilicon, organic Light-Emitting devices, pharmaceutical glass bottles, and the like.
The bottom of the connecting pipeline is provided with an openable opening, when the forming device needs to be maintained or replaced, the input of raw materials for producing glass into the kiln is stopped, and then the opening at the bottom of the connecting pipeline is opened to enable glass liquid in the kiln and the connecting pipeline to flow out of the opening, so that the forming device is maintained or replaced when no high-temperature glass liquid enters the forming cavity.
However, with the gradual reduction of the high-temperature molten glass in the kiln and the connecting pipeline, the inner wall of the kiln made of refractory materials is exposed and then eroded and peeled off to form a stone phenomenon, and the inner wall of the connecting pipeline is exposed and then volatile matters are formed, so that when the production is restarted, the quality of the glass plate/glass ingot is low due to the fact that the stone and the volatile matters are mixed in the molten glass.
To this end, the present disclosure provides a glass production apparatus, as shown in fig. 1 to 4, comprising: the device comprises a melting device 1, a forming device 2 and a connecting pipeline 3, wherein the melting device 1 is provided with a melting cavity 11 and a first inlet and a first outlet 12 which are respectively communicated with the melting cavity 11, the forming device 2 is provided with a forming cavity 21 and a second inlet 22 and a second outlet which are respectively communicated with the forming cavity 21, two ends of the connecting pipeline 3 are respectively communicated with the melting cavity 11 and the forming cavity 21 through the first outlet 12 and the second inlet 22, a first section pipeline 31 is arranged at a position, close to the forming device 2, on the connecting pipeline 3, a temperature adjusting structure 4 is arranged on the first section pipeline 31 or on the periphery of the first section pipeline 31, a first temperature detecting structure is arranged on the first section pipeline 31, the temperature adjusting structure 4 can adjust the temperature of the first section pipeline 31, and the first temperature detecting structure can acquire the temperature of the first section pipeline 31.
Specifically, the melting device 1 may be a kiln or other devices. Here, since the raw material for glass production therein is melted by combustion in the melting chamber 11 of the melting apparatus 1, the melting apparatus 1 is made of at least a refractory material.
The temperature of the glass liquid entering the forming cavity 21 of the forming device 2 is high, so that the part of the forming device 2 contacting the glass liquid is at least made of high-temperature resistant materials, thereby reducing the probability of occurrence of stones and node defects at the part contacting the glass liquid.
The two ends of the connecting pipeline 3 are respectively communicated with the melting cavity 11 and the forming cavity 21 through the first outlet 12 and the second inlet 22, where one end of the connecting pipeline 3 may be directly connected with the first outlet 12, may be connected through a connecting piece such as a connecting pipe, and may also be opposite to the first outlet 12, for example: referring to fig. 1, one end of the connecting pipe 3 is directly connected to the first outlet 12 by welding, for example: the first outlet 12 is positioned at the bottom of the melting device 1, and one end of the connecting pipeline 3 is arranged below the first outlet 12 and opposite to the first outlet 12; the other end of the connecting pipeline 3 may be directly connected to the second inlet 22, or may be connected to a connecting member such as a connecting tube, or may be opposite to the second inlet 22, for example: referring to fig. 1, the other end of the connecting pipe 3 is directly connected with the second inlet 22 by welding. The temperature of the glass liquid entering the connecting pipeline 3 is high, so that the part of the connecting pipeline 3 contacting the glass liquid is at least made of a high-temperature-resistant material, and the probability of occurrence of stone and node defects of the part contacting the glass liquid is reduced. The outside of the connecting pipe 3 may be provided with a heat insulating material 311 as shown in fig. 4 to ensure that the temperature of the glass liquid entering the forming device 2 meets the requirement before forming, so as to avoid that the glass liquid temperature is low and the forming process such as stretching cannot be performed, and alumina refractory mortar and refractory material may be sequentially arranged between the connecting pipe 3 and the heat insulating material 311 to prolong the service life of the connecting pipe 3.
The temperature adjusting structure 4 may be disposed on the first section of pipeline 31, may be disposed on the connecting pipeline 3 adjacent to the first section of pipeline 31, or may be disposed beside the first section of pipeline 31. The first temperature detecting structure may be a thermocouple or other temperature detecting structures.
The application method comprises the following steps: raw materials for manufacturing glass enter the melting cavity 11 from the first inlet, are melted Cheng Gaowen by high temperature in the melting cavity 11, and enter the forming cavity 21 of the forming device 2 through the first outlet 12, the connecting pipeline 3 and the second inlet 22 to form a glass plate or glass ingot after the forming process is completed in the forming cavity 21 and are output through the second outlet. When the forming device 2 needs to be maintained or replaced, the temperature of the first section of pipeline 31 can be reduced through the temperature adjusting structure 4, and when the temperature in the first section of pipeline 31 is detected to be reduced to the freezing point temperature through the first temperature detecting structure, the forming device 2 can be maintained or replaced at the moment. After maintenance or replacement, the temperature of the first section of pipeline 31 is increased through the temperature adjusting structure 4, so that the frozen glass liquid in the first section of pipeline 31 is melted and flows into the forming cavity 21 of the forming device 2, and then the production of glass can be restored.
In this embodiment, by setting the temperature adjusting structure 4 and the first temperature detecting structure, the forming device 2 can be maintained or replaced without evacuating the glass liquid in the melting device 1 and the connecting pipeline 3, so that the maintenance/replacement time can be reduced, the probability of forming stone defects due to erosion and peeling of the inner wall of the melting device 1 caused by liquid level reduction is reduced, and the probability of volatile defects of the connecting pipeline 3 caused by liquid level reduction is reduced, thereby improving the quality of the glass plate/glass ingot after production recovery. Moreover, when the connecting pipe 3 is made of platinum or a platinum alloy, the risk of collapse is liable to occur due to insufficient pressure in the connecting pipe 3 caused by the decrease in temperature in the connecting pipe 3 as the high-temperature molten glass in the melting device 1 and the connecting pipe 3 gradually decreases, and the present utility model can reduce the occurrence of such a situation, thereby enabling the service life of the connecting pipe 3 to be prolonged. In addition, since the step of discharging the high-temperature molten glass from the connecting pipe 3 is reduced, the time required for restarting the production after the maintenance or the replacement of the molding apparatus 2 can be shortened.
In some embodiments, as shown in fig. 1, a second section of pipeline 32 and a third section of pipeline 33 connected to two ends of the first section of pipeline 31 on the connecting pipeline 3 respectively extend along a vertical direction, a first included angle is formed between the second section of pipeline 32 and the first section of pipeline 31, and a second included angle is formed between the third section of pipeline 33 and the first section of pipeline 31. In other words, the first-stage pipeline 31 is inclined to the vertical direction, so that the flow inertia of the glass liquid in the first-stage pipeline 31 can be buffered, that is, the flow rate of the glass liquid in the first-stage pipeline 31 can be slowed down, and therefore, the glass liquid in the first-stage pipeline 31 is easier to freeze after the temperature in the first-stage pipeline 31 is reduced by the temperature regulating structure 4.
In the specific implementation process, the first section of pipeline 31, the second section of pipeline 32 and the third section of pipeline 33 can be of an integrated structure, so that the number of structures of the connecting pipeline 3 can be reduced to improve the assembly efficiency of the connecting pipeline.
In some embodiments, referring to fig. 1, the tempering structure 4 comprises: the first electrode flange 41 and the second electrode flange 42, the first electrode flange 41 and the second electrode flange 42 are respectively arranged on the second section pipeline 32 and the third section pipeline 33, and the first electrode flange 41 and the second electrode flange 42 can be respectively connected with the first power supply equipment; the connection line 3 between the first electrode flange 41 and the second electrode flange 42 can be electrically conductive, so that the first electrode flange 41, the second electrode flange 42, the connection line 3 between the first electrode flange 41 and the second electrode flange 42, and the first power supply device form a current loop. Thus, when the first power supply device supplies power, the connecting pipeline 3 (comprising the first-section pipeline 31) between the first electrode flange 41 and the second electrode flange 42 passes through the current, and the generation of the current is accompanied by the generation of heat, so that the first-section pipeline 31 has a temperature, the glass liquid in the first-section pipeline 31 can be cooled when the temperature of the first-section pipeline 31 is lower than the temperature of the glass liquid in the first-section pipeline 31, and the glass liquid in the first-section pipeline 31 can be heated when the temperature of the first-section pipeline 31 is higher than the temperature of the glass liquid in the first-section pipeline 31.
Here, when the glass production apparatus is normally producing, the first power supply apparatus may supply power to the first electrode flange 41, the second electrode flange 42, and the connection pipe 3 between the first electrode flange 41 and the second electrode flange 42, and the temperature is provided to ensure that the temperature of the glass liquid to be introduced into the forming device 2 is kept within a predetermined range, so that it is possible to reduce the influence on the progress of the forming process such as drawing due to the temperature of the glass liquid introduced into the forming device 2 falling to the predetermined range.
In some embodiments, as shown with reference to FIG. 1, the first included angle ranges from 90 to 150; and/or the second included angle is in the range of 90 ° to 150 °. Here, the first-stage pipe 31 is inclined to the vertical direction, so that the flow inertia of the glass liquid in the first-stage pipe 31 can be buffered, i.e. the flow rate of the glass liquid in the first-stage pipe 31 can be slowed down, whereby the glass liquid in the first-stage pipe 31 is more easily frozen after the temperature in the first-stage pipe 31 is lowered by the temperature regulating structure 4.
Further, the first included angle ranges from 110 DEG to 120 DEG; and/or the second included angle is in the range of 110 ° -120 °. Here, the first-stage pipe 31 is inclined to the vertical direction, so that the flow inertia of the glass liquid in the first-stage pipe 31 can be buffered, i.e. the flow rate of the glass liquid in the first-stage pipe 31 can be slowed down, whereby the glass liquid in the first-stage pipe 31 is more easily frozen after the temperature in the first-stage pipe 31 is lowered by the temperature regulating structure 4.
In some embodiments, as shown in fig. 1, the second section of pipeline 32 is located at an end of the first section of pipeline 31 away from the forming device 2, and a first opening 34 is formed in a vertical direction from an end of the connecting pipeline 3 near the first outlet 12 to an upper end between the second section of pipeline 32. Here, the arrangement of the first opening 34 can communicate the inside and outside of the connecting pipeline 3, so that the gas in the glass liquid in the connecting pipeline 3 can be discharged through the first opening 34, thereby improving the quality of the formed glass plate/glass ingot, and increasing the gravity of the glass liquid entering the second-stage pipeline 32, so as to reduce the probability of blockage between the second-stage pipeline 32 and the forming device 2, and improve the smoothness of glass liquid flow.
In some embodiments, referring to fig. 1, the inner pipe wall of the connecting pipe 3 corresponding to the lower end of the first opening 34 is recessed downward to form a pressure chamber 35, and the bottom wall of the pressure chamber 35 is connected to the end of the second-stage pipe 32 remote from the first-stage pipe 31. Therefore, the gravity of the glass liquid entering the second-stage pipeline 32 can be further increased, so that the probability of blockage between the second-stage pipeline 32 and the forming device 2 is reduced, and the smoothness of the flow of the glass liquid is improved.
In some embodiments, referring to fig. 1, a second opening 36 is formed in the connecting pipe 3 from one end of the connecting pipe 3 near the first outlet 12 to an upper end between the first openings 34 in a vertical direction, and the stirring rod 5 extends into the connecting pipe 3 from the second opening 36 to stir the glass liquid in the connecting pipe 3. Stirring makes the glass liquid more uniform so as to improve the quality of the formed glass plate/glass ingot. Here, in order to increase stirring force and improve quality of the glass plate/ingot, stirring blade may be attached to stirring rod 5 as shown in fig. 1.
In some embodiments, as shown in fig. 1, the connecting line 3 is provided with a discharge outlet 37 which can be opened in correspondence of the lower end of the second opening 36; and/or the inner pipe wall of the connecting pipeline 3 corresponding to the lower end of the second opening 36 is recessed downwards to form a stirring cavity 38, and the stirring rod 5 extends into the stirring cavity 38 from the second opening 36 so as to be capable of stirring glass liquid in the stirring cavity 38.
Specifically, the above-described discharge outlet 37 enables the molten glass in the connecting pipe 3 to be discharged via the discharge outlet 37, such as: the molten glass remaining in the connecting line 3 when it is replaced can be discharged through the discharge outlet 37. The stirring chamber 38 is provided so that each part of the molten glass stays at the stirring position for a long time, thereby further improving the quality of the formed glass sheet/ingot.
In some embodiments, referring to fig. 1, the connecting line 3 is provided with a third opening 39 in a vertical direction from an end near the first outlet 12 to an upper end between the second openings 36. Thus, bubbles in the molten glass can be discharged through the third opening 39, and the quality of the formed glass sheet/ingot can be improved.
In some embodiments, referring to fig. 1, the connection pipeline 3 is a platinum pipeline or a platinum alloy pipeline, the connection pipeline 3 can be connected with a second power supply device or a heat dissipation device, and a plurality of second temperature detection structures are arranged on the connection pipeline 3 from one end close to the first outlet 12 to one end close to the second inlet 22.
Specifically, the connecting pipe 3 is a platinum pipe or a platinum alloy pipe, so that the connecting pipe 3 has conductive performance, and therefore, when the connecting pipe 3 is connected with the second power supply device, heat is generated due to the electrification, and the heat can enable the glass liquid in the connecting pipe 3 to be maintained within a certain range. The connecting pipeline 3 is a platinum pipeline or a platinum alloy pipeline, so that the connecting pipeline 3 has heat conducting performance, therefore, after the connecting pipeline 3 is connected with the heat dissipating device, heat provided by the heat dissipating device can be conducted away by the connecting pipeline 3, and the heat conducted away by the connecting pipeline 3 can enable glass liquid in the connecting pipeline 3 to be maintained in a certain range. Here, the purpose of the connection to the second power supply device or the heat sink is to ensure that the temperature of the molten glass in the connection pipe 3 is maintained within a certain range, so as to reduce the occurrence of a molding process such as drawing being impossible in the molding device 2 due to an excessively low temperature of the molten glass.
The second temperature detection structure can detect the temperature of the position where the second temperature detection structure is located, so that a worker can determine whether to continue heating the glass liquid in the connecting pipeline 3 according to the detected temperature, and if the temperature is not required to be continuously increased, the power supply of the second power supply equipment and the heating of the second heat dissipation device can be stopped. The second temperature detecting structure may be a thermocouple or other temperature detecting structure.
In addition, platinum and platinum alloys have good corrosion and high temperature resistance characteristics, so that the platinum and platinum alloys are suitable for manufacturing the connecting pipeline 3.
In some embodiments, referring to fig. 1, a glass production apparatus includes:
melting device 1. Melting device 1 is provided with melting chamber 11 and first inlet and first outlet 12 communicating melting chamber 11, respectively.
The molding device 2, the molding device 2 is provided with a molding cavity 21, and a second inlet 22 and a second outlet which are respectively communicated with the molding cavity 21.
And the connecting pipeline 3 is a platinum pipeline. The two ends of the connecting pipeline 3 are welded with the first outlet 12 and the second inlet 22 respectively. The connecting pipeline 3 is provided with a clarification section, a stirring section and a material conveying section from one end close to the first outlet 12 to one end close to the second inlet 22, a third opening 39 is formed in the upper end of the clarification section, a second opening 36 is formed in the upper end of the stirring section, a stirring cavity 38 corresponding to the lower portion of the second opening 36, a discharging outlet 37 arranged at the bottom of the stirring cavity 38 and a stirring rod 5 extending into the stirring cavity 38 from the second opening 36 are formed in the upper end of the stirring section, the material conveying section is provided with a first opening 34, a pressure cavity 35 corresponding to the lower portion of the first opening 34 and a second section pipeline 32, a first section pipeline 31 and a third section pipeline 33 which are sequentially connected between the bottom of the pressure cavity 35 and the forming device 2, and one end, away from the first section pipeline 31, of the third section pipeline 33 is welded with the second inlet 22. The first-stage pipeline 31 is provided with a first temperature detection structure, and the second-stage pipeline 32 and the third-stage pipeline 33 are respectively provided with a first electrode flange 41 and a second electrode flange 42.
Wherein, the heat insulation material 311 is arranged outside the connecting pipeline 3 and the first outlet 12, outside the connecting pipeline 3 and the second inlet 22.
In the process of producing glass, S101: when the forming device 2 needs to be replaced, the current between the first electrode flange 41 and the second electrode flange 42 is gradually reduced (the current reducing rate is 10-200A/min, such as 100A/min), the temperature of the glass liquid flowing through the first section of pipeline 31 is obtained through a first temperature detection structure on the first section of pipeline 31, and the change of the liquid level in the glass production equipment is paid attention to at any time, so that the change of the liquid level is ensured to be within +/-3 mm by controlling the feeding speed.
S102: when the obtained temperature is below 800 ℃ and the molten glass is frozen inside the first-stage pipe 31, further reduction of the current to the first electrode flange 41 and the second electrode flange 42 is stopped, and the molten glass in the third-stage pipe 33 and the molten glass remaining in the forming device 2 are waited for to be completely discharged from the second outlet of the forming device 2. At this point, the feed to the first inlet was stopped to ensure that the level was varied to within + -3 mm.
S103: the insulation 311 between the third section of tubing 33 and the forming device 2 is removed and the two are severed.
S104: the molding device 2 is replaced.
S105: the temperature of the changed molding device 2 is raised to 1100-1300 deg.c (e.g., 1150 deg.c).
S106: the third pipeline 33 is welded to the replaced molding device 2, and a heat insulating material 311 is added to the outside of the welding position.
S107: the current of the first electrode flange 41 and the second electrode flange 42 is gradually increased (for example, the current increasing speed is 10-200A/min, for example, 100A/min), the temperature of the glass liquid in the first section of pipeline 31 is obtained through the first temperature detecting structure, the glass liquid flows out into the forming device 2 after the temperature is increased, in the process, the glass liquid level is monitored to ensure that the liquid level changes within +/-3 mm, and raw materials are started to be added to the first inlet of the melting device 1 when the glass liquid level is lower than-3 mm.
S108: so far, the replacement of the molding device 2 and the restoration of the glass production after the replacement are completed.
Through experiments, the operation can be completed within 2 days from S101 to S108, but in the prior art, the glass liquid in the kiln and the connecting pipeline is discharged first, then the forming device 2 is replaced, and finally the production is restarted within 10-15 days.
In another glass production process, S201: when the forming device 2 needs to be replaced, the current between the first electrode flange 41 and the second electrode flange 42 is gradually reduced (the current reducing rate is 10-200A/min, such as 200A/min), the temperature of the glass liquid flowing through the first section of pipeline 31 is obtained through a first temperature detection structure on the first section of pipeline 31, and the change of the liquid level in the glass production equipment is paid attention to at any time, so that the change of the liquid level is ensured to be within +/-3 mm by controlling the feeding speed.
S202: when the obtained temperature is below 800 ℃ and the molten glass is frozen inside the first-stage pipe 31, further reduction of the current to the first electrode flange 41 and the second electrode flange 42 is stopped, and the molten glass in the third-stage pipe 33 and the molten glass remaining in the forming device 2 are waited for to be completely discharged from the second outlet of the forming device 2. At this point, the feed to the first inlet was stopped to ensure that the level was varied to within + -3 mm.
S203: the insulation 311 between the third section of tubing 33 and the forming device 2 is removed and the two are severed.
S204: the molding device 2 is replaced.
S205: the temperature of the exchanged molding device 2 is raised to 1100-1300 c (e.g., 1100 c).
S206: the third pipeline 33 is welded to the replaced molding device 2, and a heat insulating material 311 is added to the outside of the welding position.
S207: the current of the first electrode flange 41 and the second electrode flange 42 is gradually increased (for example, the current increasing speed is 10-200A/min, for example, 200A/min), the temperature of the glass liquid in the first section of pipeline 31 is obtained through the first temperature detecting structure, the glass liquid flows out into the forming device 2 after the temperature is increased, in the process, the glass liquid level is monitored to ensure that the liquid level changes within +/-3 mm, and raw materials are started to be added to the first inlet of the melting device 1 when the glass liquid level is lower than-3 mm.
S208: so far, the replacement of the molding device 2 and the restoration of the glass production after the replacement are completed.
Through experiments, the operation can be completed in 1.5 days from S201 to S208, but in the prior art, the glass liquid in the kiln and the connecting pipeline is discharged first, then the forming device 2 is replaced, and finally the production is restarted in 10-15 days.
In this embodiment, the raw materials form glass liquid in the melting chamber 11 of the melting device 1, and are clarified in the clarification section of the connecting pipeline 3, homogenized in the stirring section and output in the material conveying section, so that a glass plate or glass ingot is formed after the forming is completed in the forming chamber 21 of the forming device 2, and in this process, the occurrence probability of defects in the produced glass plate/glass ingot can be reduced through the clarification and homogenization processes. In addition, in the process of failure or replacement of the molding device 2, the glass liquid in the first section of pipeline 31 is frozen, so that the glass liquid in the melting chamber 11 of the melting device 1 and the connecting pipeline 3 does not need to be discharged, the probability of forming stone defects due to erosion and peeling of the inner wall of the melting device 1 due to liquid level reduction is reduced, and the probability of volatile defects of the connecting pipeline 3 due to liquid level reduction is reduced, thereby improving the quality of the glass plate/glass ingot after production recovery. Meanwhile, after the maintenance or replacement of the molding device 2 is completed, the work of glass production can be quickly entered, and thus the production efficiency can be improved.
Thus, various embodiments of the present disclosure have been described in detail. In order to avoid obscuring the concepts of the present disclosure, some details known in the art are not described. How to implement the solutions disclosed herein will be fully apparent to those skilled in the art from the above description.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that the foregoing embodiments may be modified and equivalents substituted for elements thereof without departing from the scope and spirit of the disclosure. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict.

Claims (10)

1. A glass production apparatus, comprising:
the device comprises a melting device (1), wherein the melting device (1) is provided with a melting cavity (11) and a first inlet and a first outlet (12) which are respectively communicated with the melting cavity (11);
the molding device (2) is provided with a molding cavity (21) and a second inlet (22) and a second outlet which are respectively communicated with the molding cavity (21); and, a step of, in the first embodiment,
connecting line (3), the both ends of connecting line (3) are passed through respectively first export (12) with second import (22) with melting chamber (11) and shaping chamber (21) intercommunication, on connecting line (3) near the position of forming device (2) has first section pipeline (31), on first section pipeline (31) or the week side of first section pipeline (31) is provided with temperature regulating structure (4) and be provided with first temperature detecting structure on first section pipeline (31), temperature regulating structure (4) can be adjusted the temperature of first section pipeline (31), first temperature detecting structure can acquire the temperature of first section pipeline (31).
2. The glass production apparatus according to claim 1, wherein,
the second section pipeline (32) and the third section pipeline (33) which are respectively connected with the two ends of the first section pipeline (31) on the connecting pipeline (3) extend along the vertical direction, a first included angle is formed between the second section pipeline (32) and the first section pipeline (31), and a second included angle is formed between the third section pipeline (33) and the first section pipeline (31).
3. The glass production apparatus according to claim 2, wherein,
the temperature regulating structure (4) comprises: a first electrode flange (41) and a second electrode flange (42), wherein the first electrode flange (41) and the second electrode flange (42) are respectively arranged on the second section pipeline (32) and the third section pipeline (33), and the first electrode flange (41) and the second electrode flange (42) can be respectively connected with a first power supply device;
the connecting pipeline (3) between the first electrode flange (41) and the second electrode flange (42) can conduct electricity so that the first electrode flange (41), the second electrode flange (42), the connecting pipeline (3) between the first electrode flange (41) and the second electrode flange (42) and the first power supply equipment form a current loop.
4. The glass production apparatus according to claim 2, wherein,
the range of the first included angle is 90-150 degrees; and/or the number of the groups of groups,
the second included angle ranges from 90 degrees to 150 degrees.
5. The glass production apparatus according to claim 2, wherein,
the second section pipeline (32) is located one end of the first section pipeline (31) far away from the forming device (2), and a first opening (34) is formed in the upper end between one end of the connecting pipeline (3) close to the first outlet (12) and the second section pipeline (32) along the vertical direction.
6. The glass production apparatus according to claim 5, wherein,
the inner pipe wall of the connecting pipeline (3) corresponding to the lower end of the first opening (34) is recessed downwards to form a pressure cavity (35), and the bottom wall of the pressure cavity (35) is connected with one end of the second section pipeline (32) far away from the first section pipeline (31).
7. The glass production apparatus according to claim 5, wherein,
the connecting pipeline (3) is close to one end of the first outlet (12) to the upper end between the first openings (34) and is provided with a second opening (36) along the vertical direction, and the stirring rod (5) stretches into the connecting pipeline (3) from the second opening (36) so as to stir glass liquid in the connecting pipeline (3).
8. The glass production apparatus according to claim 7, wherein,
the lower end of the connecting pipeline (3) corresponding to the second opening (36) is provided with an openable discharging outlet (37); and/or the number of the groups of groups,
the inner pipe wall of the connecting pipeline (3) corresponding to the lower end of the second opening (36) is recessed downwards to form a stirring cavity (38), and the stirring rod (5) stretches into the stirring cavity (38) from the second opening (36) so as to stir glass liquid in the stirring cavity (38).
9. The glass production apparatus according to claim 7, wherein,
a third opening (39) is formed in the connecting pipeline (3) from one end, close to the first outlet (12), to the upper end between the second openings (36) along the vertical direction.
10. The glass production apparatus according to any of claims 1 to 9, wherein,
the connecting pipeline (3) is a platinum pipeline or a platinum alloy pipeline, the connecting pipeline (3) can be connected with second power supply equipment or a heat dissipation device, and a plurality of second temperature detection structures are arranged at one end, close to the first outlet (12), of the connecting pipeline (3) to one end, close to the second inlet (22).
CN202320161346.4U 2023-02-08 2023-02-08 Glass production equipment Active CN219546865U (en)

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Application Number Priority Date Filing Date Title
CN202320161346.4U CN219546865U (en) 2023-02-08 2023-02-08 Glass production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320161346.4U CN219546865U (en) 2023-02-08 2023-02-08 Glass production equipment

Publications (1)

Publication Number Publication Date
CN219546865U true CN219546865U (en) 2023-08-18

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Family Applications (1)

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Country Link
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