CN219542723U

CN219542723U - Automatic trimming machine for brake disc

Info

Publication number: CN219542723U
Application number: CN202223366432.3U
Authority: CN
Inventors: 赵玉宝
Original assignee: Tongfu Heat Treatment Kunshan Co ltd
Current assignee: Tongfu Heat Treatment Kunshan Co ltd
Priority date: 2022-12-15
Filing date: 2022-12-15
Publication date: 2023-08-18
Anticipated expiration: 2032-12-15

Abstract

The utility model relates to the technical field of brake disc repair and discloses an automatic brake disc trimming machine which comprises a main body mechanism, a tightening mechanism, a reinforcing mechanism, a transmission mechanism, a heat dissipation mechanism, an electric power mechanism and a control mechanism, wherein the tightening mechanism is positioned on the right side of the upper end of the main body mechanism, the reinforcing mechanism is positioned on the left side of the tightening mechanism, the transmission mechanism is positioned in the main body mechanism, the heat dissipation mechanism is positioned at the lower end of the interior of the main body mechanism, and the electric power mechanism is positioned above the heat dissipation mechanism. This automatic trimmer of brake disc, the brake disc that will need to flatten is consolidated through the fixture block after the abrasive brick is installed on the installation pole, rotates the carousel through rotating the handle, drives the threaded rod rotation of being connected with it, rotates the fixed disk to the left side and is connected with the abrasive brick, is fixed with the regulating block, and than the external unsettled structure of traditional equipment, when carrying out the brake disc and repairing for a long time, the condition that the screw rod takes place deformation can not take place, improves the live time of device.

Description

Automatic trimming machine for brake disc

Technical Field

The utility model relates to the technical field of brake disc repair, in particular to an automatic brake disc trimming machine.

Background

The brake disc is a necessary safety component for use in automobiles and is in the form of a circular plate which rotates with it during travel.

When an emergency occurs, the brake is stepped on to enable the brake caliper to clamp the brake disc to generate braking force, the vehicle is decelerated or stopped, dangerous situations are reduced, and when the vehicle is used, the brake disc is rusted. Because the material adopts the national gray cast iron 250 standard, oxidation and rust can occur when iron and moist air are encountered, and vibration and shaking can occur when braking is carried out.

The existing brake disc trimming machine has the advantages that the brake disc is fixedly penetrated through the clamp and the rotating shaft, the brake disc is located at the tail end of the rotating shaft, in a suspended state when working, the rotating shaft is easy to deform, the brake disc is not perpendicular to the rotating shaft, the polishing and trimming thickness is uneven, and the repairing efficiency is low.

Disclosure of Invention

(one) solving the technical problems

The utility model aims to provide an automatic brake disc trimming machine, which aims to solve the problem that the rotating shaft is in a suspended state for a long time and is easy to deform when the conventional brake disc is polished in the background art.

(II) technical scheme

In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic brake disc trimming machine comprises a main body mechanism, a tightening mechanism, a reinforcing mechanism, a transmission mechanism, a heat dissipation mechanism, an electric power mechanism and a control mechanism, wherein the tightening mechanism is positioned on the right side of the upper end of the main body mechanism;

the tightening mechanism comprises a mounting box, a bearing, a fixing disc, a clamping block, a threaded rod, an adjusting block, a rotary table and a rotating handle, wherein the bearing is fixedly arranged on the inner side of the left end of the mounting box, the fixing disc is fixedly arranged at the left end of the bearing, the clamping block is fixedly arranged at the left end of the fixing disc, the threaded rod is threaded on the right end of the fixing disc, the adjusting block is movably arranged on the right side of the outer end of the threaded rod, the rotary table is fixedly arranged at the right end of the threaded rod, and the rotating handle is threaded on the right end of the rotary table.

Preferably, the main part mechanism includes box, dodge gate, thermovent and dismantlement board, dodge gate movable mounting is in the front end of box, the thermovent is fixed to be set up in the left and right sides of box outer end, dismantlement board fixed mounting is in the left side of dodge gate, and the dodge gate of setting is convenient to open the box, improves the facility to internal equipment maintenance.

Preferably, the reinforcing mechanism comprises a fixed block, a rotating shaft, a limiting sleeve, a driving belt and a mounting rod, wherein the rotating shaft is movably mounted at the right end of the fixed block, the limiting sleeve is movably mounted at the outer end of the rotating shaft, the driving belt is rotatably mounted at the left side of the limiting sleeve, the mounting rod is movably mounted at the right end of the rotating shaft, and the design of the limiting sleeve can ensure that the driving belt is not easy to fall off and ensure the stability during rotation.

Preferably, the transmission mechanism comprises a transmission base, a transmission motor, a transmission shaft and an electric connecting pipe, wherein the transmission motor is fixedly arranged at the upper end of the transmission base, the transmission shaft is fixedly arranged at the front end of the transmission motor, the electric connecting pipe is fixedly arranged on the right side of the outer end of the transmission motor, and the transmission motor and the transmission shaft are designed to drive working equipment at the upper end through rotation to provide power for the working of the working equipment.

Preferably, the heat dissipation mechanism comprises a heat dissipation base, a heat dissipation fan and fixing screws, wherein the heat dissipation fan is fixedly arranged at the upper end of the heat dissipation base, the fixing screws are arranged on the left side and the right side of the heat dissipation fan in a threaded mode, and the heat generated by the operation of equipment above can be blown away by the design of the heat dissipation fan, so that the equipment can be cooled timely.

Preferably, the electric power mechanism comprises a limit frame, a storage battery and a reinforcing screw, wherein the storage battery is fixedly arranged on the inner side of the limit frame, the reinforcing screw is arranged at the outer end of the limit frame in a threaded manner, and the arranged limit frame can enable the storage battery to be arranged in the limit frame for reinforcement, so that the stability of the structure is ensured.

Preferably, the control mechanism comprises a control panel, a control button, a display screen and a control box, wherein the control button is fixedly arranged at the right end of the control panel, the display screen is fixedly arranged below the control button, the control box is fixedly arranged at the left side of the control panel, the control panel and the control box are designed, the control authority of the equipment can be integrated, and convenience in equipment operation is facilitated.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the automatic brake disc trimming machine, before working, after the grinding block is mounted on the mounting rod for reinforcement, the brake disc to be trimmed is reinforced through the clamping block, the rotary disc is rotated through the rotating handle to drive the threaded rod connected with the rotary disc to rotate, the fixed disc is rotated to the left side and connected with the grinding block, the automatic brake disc trimming machine is fixed through the adjusting block, compared with an external suspension structure of traditional equipment, when the brake disc is trimmed for a long time, the situation that the screw rod is deformed is avoided, and the service time of the device is prolonged;

2. according to the automatic brake disc trimming machine, due to the design of the box body, equipment can be installed inside, so that the safety of using the equipment by operators is improved when the automatic brake disc trimming machine works, the box body is conveniently opened by the aid of the arranged movable door, impurities generated by rust removal are taken out, the inside is conveniently cleaned, and the transmission equipment can be maintained and maintained more safely and rapidly by the aid of the dismounting plate;

3. this automatic trimmer of brake disc, the fixed block that sets up is convenient to install the axis of rotation in inside reinforcing, drives it with the drive belt with power equipment is connected and rotates, and limit sleeve's design can guarantee that the drive belt during operation is difficult to drop, guarantees the stability when rotatory, and the design of installation pole conveniently takes off the abrasive brick and changes, whole concatenation design, the installation of reduction device with dismantle the degree of difficulty of maintaining.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic cross-sectional view of the present utility model;

FIG. 3 is a schematic plan view of the main body mechanism of the present utility model;

FIG. 4 is a schematic perspective view of a tightening mechanism according to the present utility model;

FIG. 5 is an enlarged schematic view of the structure of FIG. 1A according to the present utility model;

fig. 6 is an enlarged view of the structure of fig. 2B according to the present utility model.

In the figure: 1. a main body mechanism; 2. a tightening mechanism; 3. a reinforcement mechanism; 4. a transmission mechanism; 5. a heat dissipation mechanism; 6. an electric power mechanism; 7. a control mechanism; 101. a case; 102. a movable door; 103. a heat radiation port; 104. disassembling the plate; 201. a mounting box; 202. a bearing; 203. a fixed plate; 204. a clamping block; 205. a threaded rod; 206. an adjusting block; 207. a turntable; 208. rotating the handle; 301. a fixed block; 302. a rotating shaft; 303. a limit sleeve; 304. a transmission belt; 305. a mounting rod; 401. a transmission base; 402. a drive motor; 403. a transmission shaft; 404. an electrical connection tube; 501. a heat dissipation base; 502. a heat radiation fan; 503. a set screw; 601. a limit frame; 602. a storage battery; 603. reinforcing screws; 701. a control panel; 702. a control button; 703. a display screen; 704. and a control box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, the present utility model provides a technical solution: the automatic brake disc trimming machine comprises a main body mechanism 1, a tightening mechanism 2, a reinforcing mechanism 3, a transmission mechanism 4, a heat dissipation mechanism 5, an electric mechanism 6 and a control mechanism 7, wherein the tightening mechanism 2 is positioned on the right side of the upper end of the main body mechanism 1, the reinforcing mechanism 3 is positioned on the left side of the tightening mechanism 2, the transmission mechanism 4 is positioned in the main body mechanism 1, the heat dissipation mechanism 5 is positioned at the lower end in the main body mechanism 1, the electric mechanism 6 is positioned above the heat dissipation mechanism 5, and the control mechanism 7 is positioned on the front side of the transmission mechanism 4;

the tightening mechanism 2 comprises a mounting box 201, a bearing 202, a fixed disc 203, a clamping block 204, a threaded rod 205, an adjusting block 206, a rotary table 207 and a rotary handle 208, wherein the bearing 202 is fixedly arranged on the inner side of the left end of the mounting box 201, the fixed disc 203 is fixedly arranged on the left end of the bearing 202, the clamping block 204 is fixedly arranged on the left end of the fixed disc 203, the threaded rod 205 is arranged on the right end of the fixed disc 203 in a threaded manner, the adjusting block 206 is movably arranged on the right side of the outer end of the threaded rod 205, the rotary table 207 is fixedly arranged on the right end of the threaded rod 205, and the rotary handle 208 is arranged on the right end of the rotary table 207 in a threaded manner;

the main body mechanism 1 comprises a box body 101, a movable door 102, a heat dissipation opening 103 and a detaching plate 104, wherein the movable door 102 is movably arranged at the front end of the box body 101, the heat dissipation opening 103 is fixedly arranged at the left side and the right side of the outer end of the box body 101, the detaching plate 104 is fixedly arranged at the left side of the movable door 102, the box body 101 is designed, equipment can be arranged inside, the safety of the equipment is improved when the equipment works, the box body 101 is conveniently opened by the arranged movable door 102, the maintenance convenience of the internal equipment is improved, the heat generated by the operation of the internal equipment can be timely discharged by the design of the heat dissipation opening 103, the normal operation of the equipment is ensured, and the transmission structure is convenient to maintain by the design of the detaching plate 104; the reinforcing mechanism 3 comprises a fixed block 301, a rotating shaft 302, a limiting sleeve 303, a driving belt 304 and a mounting rod 305, wherein the rotating shaft 302 is movably mounted at the right end of the fixed block 301, the limiting sleeve 303 is movably mounted at the outer end of the rotating shaft 302, the driving belt 304 is rotatably mounted at the left side of the limiting sleeve 303, the mounting rod 305 is movably mounted at the right end of the rotating shaft 302, the fixed block 301 is designed, the rotating shaft 302 is conveniently mounted inside, the driving belt 304 is connected with power equipment to drive the driving belt to rotate, the driving belt 304 is not easy to fall off due to the design of the limiting sleeve 303, the stability during rotation is guaranteed, the grinding block can be mounted and tightened due to the design of the mounting rod 305, and a brake disc is convenient to be flattened.

The transmission mechanism 4 comprises a transmission base 401, a transmission motor 402, a transmission shaft 403 and an electric connecting pipe 404, wherein the transmission motor 402 is fixedly arranged at the upper end of the transmission base 401, the transmission shaft 403 is fixedly arranged at the front end of the transmission motor 402, the electric connecting pipe 404 is fixedly arranged on the right side of the outer end of the transmission motor 402, the arranged transmission base 401 can ensure the stability of the transmission motor 402 during operation, the transmission motor 402 and the transmission shaft 403 are designed to drive working equipment at the upper end through rotation to provide power for the operation of the working equipment, and the arranged electric connecting pipe 404 can be electrically connected with the transmission motor 402 to ensure the normal power supply; the heat dissipation mechanism 5 comprises a heat dissipation base 501, a heat dissipation fan 502 and a fixing screw 503, wherein the heat dissipation fan 502 is fixedly arranged at the upper end of the heat dissipation base 501, the fixing screw 503 is arranged on the left side and the right side of the heat dissipation fan 502 in a threaded manner, the heat dissipation base 501 and the fixing screw 503 are arranged to strengthen the heat dissipation fan 502, the stability of the structure is ensured, and the heat generated by the operation of the equipment above can be timely cooled through the design of the heat dissipation fan 502;

the electric power mechanism 6 comprises a limit frame 601, a storage battery 602 and reinforcing screws 603, wherein the storage battery 602 is fixedly arranged on the inner side of the limit frame 601, the reinforcing screws 603 are arranged at the outer end of the limit frame 601 in a threaded manner, the arranged limit frame 601 can ensure the stability of the storage battery 602 arranged inside, and the limit frame 601 can be reinforced by the design of the reinforcing screws 603; the control mechanism 7 comprises a control panel 701, a control button 702, a display screen 703 and a control box 704, wherein the control button 702 is fixedly arranged at the right end of the control panel 701, the display screen 703 is fixedly arranged below the control button 702, the control box 704 is fixedly arranged at the left side of the control panel 701, the control panel 701 and the control box 704 are designed, the control authority of equipment can be integrated, convenience in equipment operation is facilitated, the set control button 702 is convenient to operate the opening and closing of the internal equipment, and the design of the display screen 703 can be used for displaying the running power and line connection of the internal equipment normally or not.

Working principle: this automatic trimmer of brake disc, before carrying out work, install the abrasive brick behind the reinforcement on installation pole 305, consolidate the brake disc that will need to be flattened through fixture block 204, rotate carousel 207 through rotating handle 208, drive the threaded rod 205 rotation of being connected with it, rotate the fixed disk 203 to the left side and be connected with the abrasive brick, it is fixed with regulating block 206, open equipment through the switch on the control panel 701, rotate through driving motor 402 and transmission shaft 403, let the axis of rotation 302 of drive upper end of drive belt 304 begin work, then drive the abrasive brick and begin to rotate, clear away the rust piece that the surface oxidation of brake disc produced, thereby carry out automatic trimming with the brake disc.

Finally, it should be noted that the above description is only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and that the simple modification and equivalent substitution of the technical solution of the present utility model can be made by those skilled in the art without departing from the spirit and scope of the technical solution of the present utility model.

Claims

1. The utility model provides an automatic trimmer of brake disc, includes main part mechanism (1), tightening mechanism (2), strengthening mechanism (3), drive mechanism (4), cooling mechanism (5), power unit (6) and control mechanism (7), its characterized in that: the tightening mechanism (2) is positioned on the right side of the upper end of the main body mechanism (1), the reinforcing mechanism (3) is positioned on the left side of the tightening mechanism (2), the transmission mechanism (4) is positioned in the main body mechanism (1), the heat dissipation mechanism (5) is positioned on the lower end of the inside of the main body mechanism (1), the electric power mechanism (6) is positioned above the heat dissipation mechanism (5), and the control mechanism (7) is positioned on the front side of the transmission mechanism (4);

tightening mechanism (2) are including install bin (201), bearing (202), fixed disk (203), fixture block (204), threaded rod (205), regulating block (206), carousel (207) and rotation handle (208), bearing (202) fixed mounting is in the inboard of install bin (201) left end, fixed disk (203) fixed mounting is in the left end of bearing (202), fixture block (204) fixed mounting is in the left end of fixed disk (203), threaded rod (205) screw thread is installed in the right-hand member of fixed disk (203), regulating block (206) movable mounting is on the right side of threaded rod (205) outer end, carousel (207) fixed mounting is in the right-hand member of threaded rod (205), rotation handle (208) screw thread is installed in the right-hand member of carousel (207).

2. A brake disc auto-leveling machine in accordance with claim 1 wherein: the main body mechanism (1) comprises a box body (101), a movable door (102), a heat dissipation opening (103) and a detaching plate (104), wherein the movable door (102) is movably installed at the front end of the box body (101), the heat dissipation opening (103) is fixedly arranged on the left side and the right side of the outer end of the box body (101), and the detaching plate (104) is fixedly installed on the left side of the movable door (102).

3. A brake disc auto-leveling machine in accordance with claim 2 wherein: the reinforcing mechanism (3) comprises a fixed block (301), a rotating shaft (302), a limiting sleeve (303), a driving belt (304) and a mounting rod (305), wherein the rotating shaft (302) is movably mounted at the right end of the fixed block (301), the limiting sleeve (303) is movably mounted at the outer end of the rotating shaft (302), the driving belt (304) is rotatably mounted at the left side of the limiting sleeve (303), and the mounting rod (305) is movably mounted at the right end of the rotating shaft (302).

4. A brake disc auto-leveling machine in accordance with claim 3 wherein: the transmission mechanism (4) comprises a transmission base (401), a transmission motor (402), a transmission shaft (403) and an electric connecting pipe (404), wherein the transmission motor (402) is fixedly arranged at the upper end of the transmission base (401), the transmission shaft (403) is fixedly arranged at the front end of the transmission motor (402), and the electric connecting pipe (404) is fixedly arranged on the right side of the outer end of the transmission motor (402).

5. The automatic brake disc trimming machine of claim 4 wherein: the heat dissipation mechanism (5) comprises a heat dissipation base (501), a heat dissipation fan (502) and fixing screws (503), wherein the heat dissipation fan (502) is fixedly installed at the upper end of the heat dissipation base (501), and the fixing screws (503) are installed on the left side and the right side of the heat dissipation fan (502) in a threaded mode.

6. The automatic brake disc trimming machine of claim 5 wherein: the electric power mechanism (6) comprises a limiting frame (601), a storage battery (602) and reinforcing screws (603), wherein the storage battery (602) is fixedly installed on the inner side of the limiting frame (601), and the reinforcing screws (603) are installed at the outer end of the limiting frame (601) in a threaded mode.

7. The automatic brake disc trimming machine of claim 6 wherein: the control mechanism (7) comprises a control panel (701), a control button (702), a display screen (703) and a control box (704), wherein the control button (702) is fixedly arranged at the right end of the control panel (701), the display screen (703) is fixedly arranged below the control button (702), and the control box (704) is fixedly arranged at the left side of the control panel (701).

8. The automatic brake disc trimming machine of claim 7 wherein: the installation box (201) is symmetrically distributed, the front end of the threaded rod (205) extends to the inside of the installation box (201), the threaded rod (205) is matched with the installation box (201), the left end of the rotating handle (208) extends to the outer end of the left side of the rotary table (207), and the rotating handle (208) is matched with the rotary table (207).