CN219542348U - Multi-shaft machining device for vortex plate - Google Patents
Multi-shaft machining device for vortex plate Download PDFInfo
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- CN219542348U CN219542348U CN202223497329.2U CN202223497329U CN219542348U CN 219542348 U CN219542348 U CN 219542348U CN 202223497329 U CN202223497329 U CN 202223497329U CN 219542348 U CN219542348 U CN 219542348U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses a multi-shaft machining device for a vortex disc, which comprises a machining table, a rotary clamping device and a multi-shaft linkage machining assembly, wherein the multi-shaft linkage machining assembly comprises a U-shaped base, a machining electric spindle and a cutter, the U-shaped base can control X, Y, Z three-shaft linear motion respectively, and the machining electric spindle is arranged on the U-shaped base and controlled to rotate around an X-shaft; the rotary clamping device is arranged on the processing table through a rotary base and controls the rotation around the Y axis; the rotary clamping device comprises a clamping base and a rotary clamping station hole, and the vortex plate can be installed in the rotary clamping station hole and controlled to rotate around the X axis. According to the scroll multi-shaft machining device, feeding and machining are performed separately, so that the operation space of feeding is enlarged, and the feeding efficiency and accuracy are improved; through automated processing, the automatic, high accuracy, the high standardization requirement of vortex dish processing can effectively be realized, machining efficiency is high, product quality is stable, convenient operation.
Description
Technical Field
The utility model relates to the technical field of compressors, in particular to a multi-shaft machining device for a vortex disc.
Background
The scroll compressor is a positive displacement compressor with high energy efficiency, low noise, stable operation and relatively simple structure, and is widely applied to the fields of automobile air conditioners and air compressors. The most critical part of the scroll compressor is the scroll plate, the scroll plate is mainly machined by a horizontal turning and milling compound machine tool in the market at present, and the existing horizontal turning and milling compound machine tool generally has the defects of inconvenient feeding and low efficiency, so that the accuracy requirements on verticality, smoothness and the like are difficult to guarantee in the machining process.
Disclosure of Invention
The utility model aims at: a multi-axis processing device for vortex plate and its processing method are provided to solve the above defects.
In order to achieve the above object, the present utility model provides the following technical solutions:
a scroll multi-axis machining apparatus comprising: the machining device comprises a machining table, a rotary clamping device and a multi-axis linkage machining assembly, wherein the multi-axis linkage machining assembly comprises a U-shaped base, a machining electric spindle and a cutter arranged on the machining electric spindle, the U-shaped base is arranged on the machining table and is controlled by a plurality of linear motion assemblies to respectively perform triaxial linear motion in the X, Y, Z direction, and the machining electric spindle is arranged on the U-shaped base and is controlled by a motor to perform rotary motion around an X axis; the rotary clamping device is arranged on a processing table in front of the processing electric spindle through a rotary base and performs rotary motion around a Y axis in the vertical direction through a motor II control; the rotary clamping device comprises a clamping base and a rotary clamping station hole arranged on the clamping base, and the vortex plate can be installed in the rotary clamping station hole and can rotate around an X axis through three control of a motor.
Preferably, the second motor is a stepping motor, and the rotating base is mounted on the processing table and is controlled by the second motor to perform rotating motion around the Y axis.
Preferably, the clamping base is mounted on the rotating base, the rotating clamping station holes are formed in the front end face and the rear end face of the clamping base in a penetrating mode, a plurality of synchronous outer Zhou Kazhao are arranged in the rotating clamping station holes, the synchronous outer Zhou Kazhao is controlled by a motor and is used for extruding and clamping the periphery of the vortex plate, and the synchronous outer clamping jaws integrally rotate around the X axis through three control of the motor.
Preferably, the plurality of linear motion assemblies comprise an X-axis linear motion assembly, a Z-axis linear motion assembly and a Y-axis linear motion assembly, wherein the X-axis linear motion assembly is arranged on the processing table, the Z-axis linear motion assembly is arranged on the X-axis linear motion assembly, the Y-axis linear motion assembly is arranged on the Z-axis linear motion assembly, and the U-shaped base is arranged on the front end surface of the Y-axis linear motion assembly.
Preferably, the X-axis linear motion assembly comprises an X-axis motion base and an X-axis motion sliding rail, wherein at least two X-axis motion sliding rails are arranged and are parallel to each other and are arranged on the processing table along the X-axis direction; the Z-axis linear motion assembly comprises a Z-axis motion base and a Z-axis motion sliding rail, the Z-axis motion base is arranged on the X-axis motion sliding rail and is controlled to perform linear motion along the X axis through an X-axis linear motion motor device, and the Z-axis motion sliding rail is provided with at least two Z-axis motion sliding rails which are parallel to each other and are arranged on the upper end face of the Z-axis motion base along the Z-axis direction; the Y-axis linear motion assembly comprises a Y-axis motion base and a Y-axis motion sliding rail, wherein the Y-axis motion base is arranged on the Z-axis motion sliding rail and is controlled to conduct linear motion along the Z axis through a Z-axis linear motion motor device, and the Y-axis motion sliding rail is provided with at least two Y-axis motion bases which are parallel to each other and are arranged on the Y-axis motion base along the Y-axis direction.
Preferably, the U-shaped base is clamped on the front end face and the two side end faces of the Y-axis motion base, the inner side of the bottom surface of the U-shaped base is arranged on a Y-axis motion sliding rail arranged on the front end face of the Y-axis motion base, and the U-shaped base is controlled by a Y-axis linear motion motor device to perform vertical linear motion along the Y axis.
Preferably, the upper end surfaces of the processing tables at the two ends of the X-axis moving slide rail, the upper end surfaces of the Z-axis moving bases at the two ends of the Z-axis moving slide rail and the front end surfaces of the Y-axis moving bases at the two ends of the Y-axis moving slide rail are respectively provided with a nitrogen spring assembly 0; the nitrogen spring component 0 is linear motion in the X-axis direction of the Z-axis motion base, linear motion in the Z-axis direction of the Y-axis motion base and linear motion in the Y-axis direction of the U-shaped base, and plays a role in limiting and damping.
The utility model has the beneficial effects that:
according to the multi-shaft machining device for the vortex plate, the rotary clamping device is arranged on the machining table in front of the machining electric spindle through the rotary base, and the rotary clamping device is controlled to rotate around the Y axis in the vertical direction through the motor II, so that the raw material rotary disc is arranged in the rotary clamping device from one side and then rotates to the other side, and machining is performed through a cutter arranged on the machining electric spindle; through carrying out material loading and processing separately, enlarged the operating space of material loading, improved material loading efficiency, also improved the degree of accuracy that the material loading was pressed from both sides. The tool installed on the machining electric spindle can realize the linear motion of X, Y, Z and the rotary motion around the X axis through the multi-axis linkage machining assembly, and the machining operation of the vortex plate is realized under the cooperation of the rotary action of the raw material vortex plate in the rotary clamping device, so that the requirements of automation, high precision and high standardization of vortex plate machining are met through automatic machining. According to the vortex disc multi-shaft machining device, feeding and machining are performed separately, so that the operation space of feeding is enlarged, the feeding efficiency and accuracy are improved, and effective guarantee is provided for the subsequent machining precision; through automated processing, the automatic, high accuracy, the high standardization requirement of vortex dish processing can effectively be realized, machining efficiency is high, product quality is stable, convenient operation.
Drawings
Fig. 1: the structure schematic diagram (right front view) of the utility model;
fig. 2: the structural schematic diagram (left front view) of the utility model;
fig. 3: the structure of the rotary clamping device is schematically shown;
fig. 4: the structural schematic diagram (right front view) of the multi-axis linkage processing assembly of the utility model;
fig. 5: the structure of the multi-axis linkage processing assembly (left front view) of the utility model is schematically shown.
Detailed Description
The following description of embodiments of the present utility model is provided with reference to fig. 1 to 5:
embodiment one:
as shown in fig. 1-5, a scroll multi-axis machining apparatus includes: the machining platform 1, the rotary clamping device 2 and the multi-axis linkage machining assembly 3, wherein the multi-axis linkage machining assembly 3 comprises a U-shaped base 34, a machining electric spindle 35 and a cutter 36 arranged on the machining electric spindle 35, the U-shaped base 34 is arranged on the machining platform 1 and is controlled by a plurality of linear motion assemblies to respectively conduct three-axis linear motion in the X, Y, Z direction, and the machining electric spindle 35 is arranged on the U-shaped base 34 and is controlled by a motor to conduct rotary motion around the X axis. The rotary clamping device 2 is arranged on the processing table 1 in front of the processing motorized spindle 35 through a rotary base 4 and performs rotary motion around a Y axis in the vertical direction through a motor II control; the rotary clamping device 2 comprises a clamping base 21 and a rotary clamping station hole 22 arranged on the clamping base 21, and a scroll can be arranged in the rotary clamping station hole 22 and can perform rotary motion around an X axis through three control of a motor.
Embodiment two:
as shown in fig. 1-5, a scroll multi-axis machining apparatus includes: the machining platform 1, the rotary clamping device 2 and the multi-axis linkage machining assembly 3, wherein the multi-axis linkage machining assembly 3 comprises a U-shaped base 34, a machining electric spindle 35 and a cutter 36 arranged on the machining electric spindle 35, the U-shaped base 34 is arranged on the machining platform 1 and is controlled by a plurality of linear motion assemblies to respectively conduct three-axis linear motion in the X, Y, Z direction, and the machining electric spindle 35 is arranged on the U-shaped base 34 and is controlled by a motor to conduct rotary motion around the X axis.
The rotary clamping device 2 is mounted on the processing table 1 in front of the processing motorized spindle 35 through a rotary base 4 and is controlled to perform rotary motion around the Y axis (i.e., the vertical direction) through a motor two (stepping motor).
The rotary clamping device 2 comprises a clamping base 21 and a rotary clamping station hole 22 arranged on the clamping base 21, the clamping base 21 is arranged on the rotary base 4, the rotary clamping station hole 22 is communicated with the front end face and the rear end face of the clamping base 21, a plurality of synchronous outer Zhou Kazhao are arranged in the rotary clamping station hole 22, the synchronous outer Zhou Kazhao performs synchronous centripetal movement through motor control and performs extrusion clamping on the periphery of the raw material scroll, and a plurality of synchronous peripheral clamping jaws integrally perform rotary movement around an X axis through motor three control, so that the raw material scroll can be arranged in the rotary clamping station hole 22 and perform rotary movement around the X axis through motor three control.
Embodiment III:
as shown in fig. 1-5, a scroll multi-axis machining apparatus includes: the machining platform 1, the rotary clamping device 2 and the multi-axis linkage machining assembly 3, wherein the multi-axis linkage machining assembly 3 comprises a U-shaped base 34, a machining electric spindle 35 and a cutter 36 arranged on the machining electric spindle 35, the U-shaped base 34 is arranged on the machining platform 1 and is controlled by a plurality of linear motion assemblies to respectively conduct three-axis linear motion in the X, Y, Z direction, and the machining electric spindle 35 is arranged on the U-shaped base 34 and is controlled by a motor to conduct rotary motion around the X axis. The rotary clamping device 2 is mounted on the processing table 1 in front of the processing motorized spindle 35 through a rotary base 4 and is controlled to perform rotary motion around the Y axis (i.e., the vertical direction) through a motor two (stepping motor).
The plurality of linear motion assemblies comprise an X-axis linear motion assembly 31, a Z-axis linear motion assembly 32 and a Y-axis linear motion assembly 33, wherein the X-axis linear motion assembly 31 is arranged on the processing table 1, the Z-axis linear motion assembly 32 is arranged on the X-axis linear motion assembly 31, the Y-axis linear motion assembly 33 is arranged on the Z-axis linear motion assembly 32, and the U-shaped base 34 is arranged on the front end surface of the Y-axis linear motion assembly 33. The X-axis linear motion assembly 31 comprises an X-axis motion base 311 and an X-axis motion slide rail 312, and the X-axis motion slide rail 312 is provided with at least two parallel to each other and is arranged on the processing table 1 along the X-axis direction; the Z-axis linear motion assembly 32 comprises a Z-axis motion base 321 and a Z-axis motion sliding rail 322, wherein the Z-axis motion base 321 is arranged on the X-axis motion sliding rail 312 and is controlled to perform linear motion along the X axis through an X-axis linear motion motor device 313, and the Z-axis motion sliding rail 322 is provided with at least two Z-axis motion sliding rails which are parallel to each other and are arranged on the upper end surface of the Z-axis motion base 321 along the Z-axis direction; the Y-axis linear motion assembly 33 includes a Y-axis motion base 331 and a Y-axis motion slide rail 332, wherein the Y-axis motion base 331 is mounted on the Z-axis motion slide rail 322 and is controlled to perform linear motion along the Z-axis by the Z-axis linear motion motor device 323, and the Y-axis motion slide rail 322 is provided with at least two Y-axis motion bases 331 which are parallel to each other and mounted along the Y-axis direction. The U-shaped base 34 is clamped on the front end surface and the two side end surfaces of the Y-axis motion base 331, the inner side of the bottom surface of the U-shaped base 34 is arranged on the Y-axis motion sliding rail 322 arranged on the front end surface of the Y-axis motion base 331, and the U-shaped base 34 is controlled to perform vertical linear motion along the Y axis through the Y-axis linear motion motor device 333.
Embodiment four:
as shown in fig. 1-5, a multi-axis machining apparatus for a scroll, based on the third embodiment, further comprises:
the upper end faces of the processing table 1 at the two ends of the X-axis movement sliding rail 312, the upper end faces of the Z-axis movement bases 321 at the two ends of the Z-axis movement sliding rail 322 and the front end faces of the Y-axis movement bases 331 at the two ends of the Y-axis movement sliding rail 322 are respectively provided with a nitrogen spring assembly 30; the nitrogen spring assembly 30 is a linear motion in the X-axis direction of the Z-axis motion base 321, a linear motion in the Z-axis direction of the Y-axis motion base 331, and a linear motion in the Y-axis direction of the U-shaped base 34, and plays a role in limiting and damping.
The utility model relates to a multi-shaft processing device for a vortex plate, which is characterized in that a rotary clamping device 2 is arranged on a processing table 1 in front of a processing electric spindle 35 through a rotary base 4 and is controlled to rotate around a Y axis in the vertical direction through a motor II. During feeding, one feeding end of the rotary clamping station hole 22 of the rotary clamping device 2 rotates to the other side far away from the multi-axis linkage processing assembly 3 through the rotary base 4, and the feeding operation of the vortex plate is performed, after the vortex plate is clamped, the rotary base 4 rotates, the processing surface of the vortex plate gradually rotates to one side close to the multi-axis linkage processing assembly 3, and the processing surface of the vortex plate is opposite to the multi-axis linkage processing assembly 3. I.e. it is possible to have the stock rotating disc mounted in the rotary clamping device 2 from one side and then rotated to the other side and processed by means of a tool 36 mounted by a processing motorized spindle 35. Through carrying out material loading and processing separately, enlarged the operating space of material loading, improved material loading efficiency, also improved the degree of accuracy that the material loading was pressed from both sides.
According to the multi-axis machining device for the vortex plate, the tool 36 arranged on the machining electric spindle 35 can realize linear motion of X, Y, Z and rotary motion around the X axis through the multi-axis linkage machining assembly 3, and under the cooperation of the rotary action of the raw material vortex plate in the rotary clamping device 2, the machining operation of the vortex plate is realized by utilizing a macro program arranged in a machining system arranged in the multi-axis machining device for the vortex plate, and the requirements of automation, high precision and high standardization of the machining of the vortex plate are met through automatic machining.
According to the vortex disc multi-shaft machining device, feeding and machining are performed separately, so that the operation space of feeding is enlarged, the feeding efficiency and accuracy are improved, and effective guarantee is provided for the subsequent machining precision; through automated processing, the automatic, high accuracy, the high standardization requirement of vortex dish processing can effectively be realized, machining efficiency is high, product quality is stable, convenient operation.
While the utility model has been described above with reference to the accompanying drawings, it will be apparent that the utility model is not limited to the above embodiments, but is also within the scope of the utility model if the inventive concept and technical scheme is not substantially modified or applied directly to other occasions without modification.
Claims (7)
1. A scroll multi-axis machining apparatus, comprising: the machining device comprises a machining table (1), a rotary clamping device (2) and a multi-axis linkage machining assembly (3), wherein the multi-axis linkage machining assembly (3) comprises a U-shaped base (34), a machining electric spindle (35) and a cutter (36) arranged on the machining electric spindle (35), the U-shaped base (34) is arranged on the machining table (1) and is controlled by a plurality of linear motion assemblies to respectively perform triaxial linear motion in X, Y, Z directions, and the machining electric spindle (35) is arranged on the U-shaped base (34) and is controlled by a motor to perform rotary motion around an X axis; the rotary clamping device (2) is arranged on the processing table (1) in front of the processing electric spindle (35) through a rotary base (4) and performs rotary motion around a Y axis in the vertical direction through a motor II control; the rotary clamping device (2) comprises a clamping base (21) and a rotary clamping station hole (22) arranged on the clamping base (21), and the vortex plate can be arranged in the rotary clamping station hole (22) and can rotate around the X axis under the control of a motor three.
2. The multi-axis machining device for the scroll plate according to claim 1, wherein the motor II is a stepping motor, and the rotating base (4) is mounted on the machining table (1) and is controlled to rotate around the Y axis by the motor II.
3. The multi-axis machining device for the scroll according to claim 1, wherein the clamping base (21) is mounted on the rotating base (4), the rotating clamping station holes (22) are formed in the front end face and the rear end face of the clamping base (21) in a penetrating mode, a plurality of synchronous outer parts Zhou Kazhao are arranged in the rotating clamping station holes (22), the synchronous outer parts Zhou Kazhao are controlled by a motor and are used for extrusion clamping of the periphery of the scroll, and the synchronous outer peripheral clamping jaws integrally perform rotary motion around an X axis through three controls of the motor.
4. The scroll multi-axis machining device according to claim 1, wherein the plurality of linear motion assemblies comprise an X-axis linear motion assembly (31), a Z-axis linear motion assembly (32) and a Y-axis linear motion assembly (33), the X-axis linear motion assembly (31) is mounted on the machining table (1), the Z-axis linear motion assembly (32) is mounted on the X-axis linear motion assembly (31), the Y-axis linear motion assembly (33) is mounted on the Z-axis linear motion assembly (32), and the U-shaped base (34) is mounted on a front end face of the Y-axis linear motion assembly (33).
5. The scroll multi-axis machining device according to claim 4, wherein the X-axis linear motion assembly (31) comprises an X-axis motion base (311) and an X-axis motion slide rail (312), and the X-axis motion slide rail (312) is provided with at least two parallel to each other and is mounted on the machining table (1) along the X-axis direction; the Z-axis linear motion assembly (32) comprises a Z-axis motion base (321) and a Z-axis motion sliding rail (322), wherein the Z-axis motion base (321) is arranged on the X-axis motion sliding rail (312) and is controlled to perform linear motion along the X axis through an X-axis linear motion motor device (313), and the Z-axis motion sliding rail (322) is provided with at least two Z-axis motion sliding rails which are parallel to each other and are arranged on the upper end face of the Z-axis motion base (321) along the Z-axis direction; the Y-axis linear motion assembly (33) comprises a Y-axis motion base (331) and a Y-axis motion sliding rail (332), wherein the Y-axis motion base (331) is arranged on the Z-axis motion sliding rail (322) and is controlled to perform linear motion along the Z axis through a Z-axis linear motion motor device (323), and the Y-axis motion sliding rail (332) is provided with at least two Y-axis motion sliding rails which are parallel to each other and are arranged on the Y-axis motion base (331) along the Y-axis direction.
6. The scroll multi-axis machining device according to claim 5, wherein the U-shaped base (34) is clamped on a front end surface and two side end surfaces of the Y-axis moving base (331), and the inner side of the bottom surface of the U-shaped base (34) is mounted on a Y-axis moving slide rail (332) arranged on the front end surface of the Y-axis moving base (331), and the U-shaped base (34) is controlled to perform vertical linear movement along the Y-axis by a Y-axis linear movement motor device (333).
7. The multi-axis machining device for the vortex plate according to claim 5, wherein the upper end faces of the machining tables (1) at two ends of the X-axis moving slide rail (312), the upper end faces of the Z-axis moving bases (321) at two ends of the Z-axis moving slide rail (322), and the front end faces of the Y-axis moving bases (331) at two ends of the Y-axis moving slide rail (332) are all provided with nitrogen spring assemblies (30); the nitrogen spring component (30) is linear motion in the X-axis direction of the Z-axis motion base (321), linear motion in the Z-axis direction of the Y-axis motion base (331) and linear motion in the Y-axis direction of the U-shaped base (34), and therefore limiting and damping effects are achieved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223497329.2U CN219542348U (en) | 2022-12-27 | 2022-12-27 | Multi-shaft machining device for vortex plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223497329.2U CN219542348U (en) | 2022-12-27 | 2022-12-27 | Multi-shaft machining device for vortex plate |
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| Publication Number | Publication Date |
|---|---|
| CN219542348U true CN219542348U (en) | 2023-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223497329.2U Active CN219542348U (en) | 2022-12-27 | 2022-12-27 | Multi-shaft machining device for vortex plate |
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| CN (1) | CN219542348U (en) |
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2022
- 2022-12-27 CN CN202223497329.2U patent/CN219542348U/en active Active
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