CN219537345U - Compound single-cluster tea rocking machine - Google Patents

Abstract

The utility model discloses a compound single-cluster tea rocking machine, which comprises: a rocking machine main body, a drainage sieve frame, an upper water sieve frame and a transfer hopper; the water feeding screen frames comprise a plurality of water feeding screen frames and are distributed above the green shaking machine main body along the vertical plane in a matrix manner; the sewage screening frame is arranged below the green shaking machine main body; the transfer hopper is arranged on the shaking machine main body and can be used for rapidly and quantitatively transferring the tea leaves. Through set up a plurality of water supply sieve frames on rocking green machine main part, can supply the tea green to cool green work procedure, and can not occupy extra area. The tea green after the cold green can be quickly transferred to the main body of the green shaking machine on the water screen frame, so that the whole production efficiency is improved, additional power consumption is not needed, and the problems of low applicability and low unit factory building area generation amount in the existing green making efficiency improving mode are solved.

Description

Compound single-cluster tea rocking machine

Technical Field

The utility model relates to the technical field of tea processing devices, in particular to a compound single-cluster tea rocking machine.

Background

The green making process is a special process for distinguishing oolong tea from other tea, and consists of two processes of green shaking and green cooling. In the processing process, after the tea leaves are dried in the sun, the tea leaves need to be paved on a water screen and placed on a water screen frame for cooling. After cooling, adding the tea leaves into a shaking cage of a shaking machine for shaking.

In the process of shaking and cooling, the tea leaves need to be kept stand and fermented, so that the whole process of making the green leaves needs more than ten hours. And the quality of the finished tea products can be reduced due to the shortened standing time, the shortened fermentation time and the like, so that the increase of the number of the green shaking machine and the water screen frame becomes a main mode for improving the green making efficiency.

However, most tea gardens are located in mountain areas, so that the factory building area is limited; the number of the green shaking machines and the water screen frames is increased, the occupied area is increased, and the problems of low applicability and low unit factory building area generation amount caused by inconvenience in adding equipment are solved.

Disclosure of Invention

Therefore, the utility model aims to provide a compound single-cluster tea green shaking machine which is used for solving the problems of low applicability and low unit factory building area generation amount of the existing green making efficiency improving mode.

In order to achieve the technical purpose, the utility model provides a compound single-cluster tea rocking machine, which comprises: a rocking machine main body, a drainage sieve frame and a water supply sieve frame;

the water feeding screen frames comprise a plurality of water feeding screen frames and are distributed above the green shaking machine main body along the vertical plane in a matrix manner;

the sewage screening frame is arranged below the green shaking machine main body.

Further, the rocking machine main body includes: a rotatable drum and a rotation motor;

the rotating motor is in transmission connection with the roller and is used for driving the roller to rotate;

a green shaking cavity is arranged in the roller;

an opening communicated with the green shaking cavity is formed in the roller;

the opening is provided with a door body which can be opened and closed;

the water feeding sieve frame and the water discharging sieve frame are respectively arranged right above and right below the roller.

Further, the door body is a push-pull door body.

Further, the device also comprises a transfer hopper;

the transfer hopper is fixed on the roller, and a transfer cavity is arranged in the transfer hopper;

an inner opening and closing piece and an outer opening and closing piece are respectively arranged at the inner end of the transfer hopper, which is close to the roller, and the outer end of the transfer hopper, which is far away from the roller;

the inner opening and closing piece is used for controlling the on-off between the transferring cavity and the green shaking cavity;

the external opening and closing piece is used for controlling the on-off of the transfer cavity and the outside.

Further, the transfer bucket comprises two groups;

the two groups of transfer hoppers are symmetrically distributed about the roller.

Further, each group of transfer hoppers comprises a plurality of transfer hoppers and is linearly distributed along the length direction of the roller.

Further, the inner opening and closing piece is of a rotary shutter structure and comprises a plurality of connecting shafts and a plurality of rotary blades;

the connecting shafts are distributed on the transfer hopper in parallel and at intervals;

a plurality of the rotations She Yiyi are correspondingly fixed on a plurality of the connecting shafts;

the connecting shafts are all rotatably connected with the transfer hopper, and the connecting shafts are synchronously and rotatably connected.

Further, the outer opening and closing member is a drawing plate.

Further, a clamping groove and a clamping buckle are arranged on the transfer hopper;

the clamping groove is used for enabling the outer opening and closing piece to extend into the clamping groove in a sliding mode;

the buckle is used for being in clamping fit connection with the external opening and closing piece when the transfer cavity is in a blocking state with the outside.

Further, the device also comprises a bracket;

the support is provided with a plurality of layers of erection cavities;

the water supply sieve frames are respectively arranged in the multi-layer erection cavity.

According to the technical scheme, the utility model provides a compound single-cluster tea rocking machine, which comprises: a rocking machine main body, a drainage sieve frame and a water supply sieve frame; the water feeding screen frames comprise a plurality of water feeding screen frames and are distributed above the green shaking machine main body along the vertical plane in a matrix manner; the sewage screening frame is arranged below the green shaking machine main body. Through set up a plurality of water supply sieve frames on rocking green machine main part, can supply the tea green to cool green work procedure, and can not occupy extra area. The tea green after the cold green can be quickly transferred to the main body of the green shaking machine on the water screen frame, so that the whole production efficiency is improved, additional power consumption is not needed, and the problems of low applicability and low unit factory building area generation amount in the existing green making efficiency improving mode are solved.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a block diagram showing the overall structure of a compound single-cluster tea rocking machine according to an embodiment of the present utility model;

fig. 2 is a schematic diagram of a compound single-cluster tea rocking machine in a closed state of an inner opening and closing member according to an embodiment of the present utility model;

fig. 3 is a schematic diagram of a compound single-cluster tea rocking machine in an opened state of an inner opening and closing member according to an embodiment of the present utility model;

fig. 4 is a schematic diagram of a compound single-cluster tea rocking machine in an open state of an external opening and closing member according to an embodiment of the present utility model;

fig. 5 is a schematic diagram of a compound single-cluster tea rocking machine in a closed state of an external opening and closing member according to an embodiment of the present utility model;

fig. 6 is a schematic diagram of a connecting shaft and a rotating blade in a closed state of a middle inner opening and closing member of a compound single-cluster tea rocking machine according to an embodiment of the present utility model;

fig. 7 is a schematic diagram of a connecting shaft and a rotating blade in an opened state of a middle inner opening and closing member of a compound single-cluster tea rocking machine according to an embodiment of the present utility model;

in the figure: 1. a rocking machine main body; 2. a water feeding screen frame; 3. a drainage screen frame; 4. a bracket; 5. a transfer bucket; 11. a roller; 12. a rotating motor; 13. shaking the green cavity; 14. an opening; 41. erecting a cavity; 51. a transfer chamber; 52. an inner opening and closing member; 53. an outer opening and closing member; 521. a connecting shaft; 522. a rotating blade; 531. a clamping groove; 532. and (5) a buckle.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the utility model. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the utility model, are intended to be within the scope of the claimed utility model based on embodiments of the present utility model.

In the description of the embodiments of the present utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the embodiments of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In describing embodiments of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, interchangeably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or in communication between two elements. The specific meaning of the above terms in embodiments of the present utility model will be understood in detail by those of ordinary skill in the art.

Referring to fig. 1, a compound single-cluster tea rocking machine provided in an embodiment of the utility model includes: a rocking machine main body 1, a drain screen frame 3 and a water supply screen frame 2; the water feeding screen frames 2 comprise a plurality of water feeding screen frames and are distributed above the green shaking machine main body 1 along the vertical plane in a matrix manner; the drain screen frame 3 is arranged below the green shaking machine main body 1.

In the existing green making process, after the tea leaves are dried, the tea leaves need to be paved on a water screen frame for cooling. The individual water screen frames occupy approximately 1 square meter. The occupied area of a plurality of water screen frames matched with one green shaking machine is about 4.5 square meters. After cooling, the tea leaves are put into a rocking machine for rocking. The green shaking machine occupies about 5 square meters. One shaking machine can add about 30 kg of tea green at a time, namely, 30 kg of tea green is processed, 9.5 square meters of land is needed, and the time is 14 hours. The tea green treatment capacity per unit factory area is 30 kg/9.5 square meters and approximately equal to 3.16 kg/square meters.

In this scheme, set up the upper water sieve frame 2 and lower water sieve frame 3 respectively in shaking the top and the below of green machine main part 1 for the three is vertical respectively, can reduce the area of horizontal direction, improves unit factory building area and generates the volume. Meanwhile, the tea leaves after the cold tea leaves are completely collided with the green tea leaves on the water feeding sieve frame 2 can be transferred into the rocking machine main body 1 more quickly; correspondingly, the tea leaves of the rocking machine main body 1 after rocking can be transferred onto the sewer screen frame 3 more quickly, and the production efficiency is improved.

In this embodiment, the water feeding sieve frame 2 comprises 9 layers, which are distributed in 3 layers, and each layer is 3. The number of the sewer screen frames 3 is 3, and the sewer screen frames are horizontally distributed at intervals. In addition, when the green cooling is carried out, the upper water screen frame 2 and the lower water screen frame 3 can be used for the green cooling. Every sieve spreads out and shakes blue leaves 2.5 kilograms, twelve sieves can be used for totally placing 30 kilograms of blue leaves, 30 kilograms of blue leaves are reserved in the blue shaking machine main body 1, namely 60 kilograms of tea leaves can be added in the area of 5 square meters.

In a more specific embodiment, the rocking machine body 1 includes: a rotatable drum 11 and a rotation motor 12; the rotating motor 12 is in transmission connection with the roller 11 and is used for driving the roller 11 to rotate; a rocking chamber 13 is arranged in the roller 11; an opening 14 communicated with the green shaking cavity 13 is arranged on the roller 11; the opening 14 is provided with a door body which can be opened and closed; the water supply sieve frame 2 and the water supply sieve frame 3 are respectively arranged right above and right below the roller 11.

Specifically, in the present embodiment, the drum 11 is rotated by the rotation motor 12. During feeding or discharging, the door body on the opening 14 is opened.

In one embodiment, the door body is a push-pull door body. Compared with a flip type door body on the existing green shaking machine, in the embodiment, the push-pull type door body is adopted, so that the occupied area can be further reduced, and feeding and discharging are facilitated.

In another embodiment, referring to fig. 1 to 5, further comprising a transfer bucket 5; the transfer hopper 5 is fixed on the roller 11, and a transfer cavity 51 is arranged inside the transfer hopper; the inner end of the transfer hopper 5 close to the roller 11 and the outer end far away from the roller 11 are respectively provided with an inner opening and closing piece 52 and an outer opening and closing piece 53; the inner opening and closing piece 52 is used for controlling the on-off between the transfer cavity 51 and the rocking cavity 13; the external shutter 53 is used to control the opening and closing of the transfer chamber 51 to the outside.

Before the rocking of the green, the cooled green tea can be transferred into the rocking cavity 13 through the push-pull door body. After shaking, the tea leaves in the shaking chamber 13 can be quantitatively and rapidly transferred into the transfer chamber 51 by opening the inner shutter 52. By arranging the transfer hopper 5, the transfer speed of the tea leaves can be improved, and thus the production efficiency is improved.

As a further improvement, the transfer hopper 5 comprises a plurality of groups; the groups of transfer hoppers 5 are evenly distributed circumferentially around the drum 11.

Specifically, in the present embodiment, the transfer hoppers 5 include two groups and are symmetrically distributed about the drum 11. Two sets of transfer hoppers 5 are provided, with the second set of transfer hoppers 5 reaching just below the drum 11 when the first set of transfer hoppers 5 reaches above the drum 11 with the rotation of the drum 11. Therefore, after shaking, the tea leaves in the shaking cavity 13 can be transferred into the second group of transfer hoppers 5, and when the first group of transfer hoppers 5 and the opening 14 are fed, the external opening and closing parts 53 on the second group of transfer hoppers 5 are opened again, so that the shaking tea leaves are transferred to the outside. By arranging two groups of transfer hoppers 5, the production efficiency can be further improved, and the interval for transferring the tea leaves in the production process is reduced.

Further, each group of transfer hoppers 5 comprises a plurality of transfer hoppers and is linearly distributed along the length direction of the roller 11, so that the feeding and discharging efficiency can be improved.

In one embodiment, referring to fig. 1 to 7, the inner shutter 52 is a rotary shutter structure, and includes a plurality of connecting shafts 521 and a plurality of rotary blades 522; the connecting shafts 521 are distributed on the transfer hopper 5 at intervals in parallel; the plurality of rotary blades 522 are fixed on the plurality of connecting shafts 521 in a one-to-one correspondence manner; the plurality of connecting shafts 521 are rotatably connected with the transfer hopper 5, and the plurality of connecting shafts 521 are synchronously rotatably connected.

Specifically, the transfer bucket 5 may be provided with an operation lever for controlling the rotation of the connecting shaft 521; the operation rod can drive the plurality of connecting shafts 521 to synchronously rotate at the same time, so as to control the communication or the separation between the transfer cavity 51 and the rocking cavity 13.

Referring to fig. 3 and 7, in a state in which the transfer chamber 51 is in communication with the rocking chamber 13, the plurality of rotary blades 522 are located on different planes and are in a state of being spaced parallel to each other.

Referring to fig. 2 and 6, in the state where the transfer chamber 51 is blocked from the rocking chamber 13, the plurality of rotary blades 522 are located on the same plane and abut against the adjacent rotary blades 522 to block and seal the transfer chamber 51.

In one embodiment, the outer shutter 53 may be made as a rotating shutter structure as the inner shutter 52. The opening and closing of the transfer hopper 5 can be conveniently controlled by rotating the opening and closing member of the shutter structure.

In another embodiment, the outer shutter 53 is a drawer plate. I.e. the transfer chamber 51 is closed off from the outside when the drawer plate is covered on the transfer hopper 5. After the drawing plate is taken out, the transfer chamber 51 communicates with the outside.

By adopting the drawing plate mode, the speed of controlling the on-off of the transfer cavity 51 and the outside can be improved, so that the discharging speed of the transfer hopper 5 can be improved.

In a more specific embodiment, referring to fig. 4 and 5, the transfer bucket 5 is provided with a clamping groove 531 and a clamping buckle 532; the clamping groove 531 is used for the outward opening and closing piece 53 to slidably extend in; the buckle 532 is used for being in locking fit connection with the external shutter 53 in a state that the transfer chamber 51 is blocked from the outside.

Specifically, the clamping groove 531 can slide on the outer shutter 53 of the drawer plate structure. The clasp 532 may be snapped with the outer shutter 53 so as to be more secure when closing the transfer chamber 51.

After the tea leaves shake the green in the roller 11, the rotary blades 522 on the inner opening and closing member 52 are controlled to be opened by the operating rod for opening the transfer hopper 5, the tea leaves quantitatively fall into the transfer hopper 5 from the green shaking cavity 13, and then the inner opening and closing member 52 is closed. Next, the external opening and closing piece 53 is pulled out, and the tea leaves quantitatively fall onto the drainage sieve frame 3 from the transfer hopper 5, so that the tea leaves are rapidly and quantitatively transferred from the rocking cavity 13 to the drainage sieve frame 3, and the problem that the quality of the tea leaves is deteriorated due to too slow transfer of the tea leaves to the water sieve frame caused by factors such as slower manual operation and different quantities is solved. Meanwhile, labor is reduced, and transfer efficiency is improved.

In the present embodiment, the structure of the water supply screen frame 2 and the water discharge screen frame 3 are identical. After the tea leaves in the shaking cavity 13 are transferred to the lower water screen frame 3 through the transfer hopper 5, part of the lower water screen frame 3 can be transferred to the position of the upper water screen frame 2 for carrying out the procedures of cooling and shaking again.

In application, the water supply screen frame 2 can be arranged on the green shaking machine main body 1 in a hanging manner. In this embodiment, the device further comprises a bracket 4; the bracket 4 is provided with a multi-layer erection cavity 41; a plurality of water supply screen frames 2 are respectively provided in the multi-layer installation chamber 41.

That is, the water supply screen frame 2 can be placed by the bracket 4 to play a supporting role. In addition, a support plate may be provided at the bottom of the drum 11 on the rocking machine body 1. The drain screen frame 3 can be placed on a support plate.

While the utility model has been described in detail with reference to the examples, it will be apparent to those skilled in the art that the foregoing description of the preferred embodiments of the utility model may be modified or equivalents may be substituted for elements thereof, and that any modifications, equivalents, improvements or changes will fall within the spirit and principles of the utility model.

Claims (10)

1. A compound single-cluster tea shake-out machine is characterized by comprising: a rocking machine main body (1), a drain sieve frame (3) and a water supply sieve frame (2);

the water feeding screen frames (2) comprise a plurality of water feeding screen frames and are distributed above the green shaking machine main body (1) along the vertical plane in a matrix manner;

the drainage screen frame (3) is arranged below the green shaking machine main body (1).

2. The compound single-tea-cluster green rocking machine according to claim 1, wherein the green rocking machine main body (1) comprises: a rotatable drum (11) and a rotation motor (12);

the rotating motor (12) is in transmission connection with the roller (11) and is used for driving the roller (11) to rotate;

a rocking green cavity (13) is arranged in the roller (11);

an opening (14) communicated with the green shaking cavity (13) is formed in the roller (11);

the opening (14) is provided with a door body which can be opened and closed;

the water feeding sieve frame (2) and the water discharging sieve frame (3) are respectively arranged right above and right below the roller (11).

3. The compound single-tea rocking machine of claim 2, wherein the door is a push-pull door.

4. The compound single-cluster tea rocking machine according to claim 2, further comprising a transfer hopper (5);

the transfer hopper (5) is fixed on the roller (11), and a transfer cavity (51) is arranged in the transfer hopper;

an inner opening and closing piece (52) and an outer opening and closing piece (53) are respectively arranged at the inner end of the transfer hopper (5) close to the roller (11) and the outer end far away from the roller (11);

the inner opening and closing piece (52) is used for controlling the on-off between the transferring cavity (51) and the rocking cavity (13);

the external opening and closing piece (53) is used for controlling the on-off of the transfer cavity (51) and the outside.

5. The compound single-cluster tea rocking machine of claim 4, wherein the transfer hopper (5) comprises two groups;

the two groups of transfer hoppers (5) are symmetrically distributed about the drum (11).

6. The compound single-cluster tea rocking machine according to claim 5, wherein each group of the transfer hoppers (5) comprises a plurality of transfer hoppers and is linearly distributed along the length direction of the roller (11).

7. The compound single-cluster tea rocking machine of claim 4, wherein the inner opening and closing member (52) is of a rotary shutter structure and comprises a plurality of connecting shafts (521) and a plurality of rotary blades (522);

the connecting shafts (521) are distributed on the transfer hopper (5) at intervals in parallel;

a plurality of rotating blades (522) are fixed on a plurality of connecting shafts (521) in a one-to-one correspondence manner;

the connecting shafts (521) are rotatably connected with the transfer hopper (5), and the connecting shafts (521) are synchronously and rotatably connected.

8. A compound single-tea rocking machine according to claim 4 or 7, wherein the outer shutter (53) is a drawer plate.

9. The compound single-cluster tea rocking machine according to claim 8, wherein the transfer hopper (5) is provided with a clamping groove (531) and a clamping buckle (532);

the clamping groove (531) is used for the outer opening and closing piece (53) to extend in a sliding manner;

the buckle (532) is used for being in locking fit connection with the outer opening and closing piece (53) when the transfer cavity (51) is in a blocking state with the outside.

10. The compound single-cluster tea rocking machine according to claim 1, further comprising a bracket (4);

the support (4) is provided with a multi-layer erection cavity (41);

the plurality of water feeding sieve frames (2) are respectively arranged in the plurality of layers of erection cavities (41).