CN219526885U - Energy-saving and environment-friendly coarse denier yarn fine oiling system - Google Patents

Energy-saving and environment-friendly coarse denier yarn fine oiling system Download PDF

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Publication number
CN219526885U
CN219526885U CN202320154657.8U CN202320154657U CN219526885U CN 219526885 U CN219526885 U CN 219526885U CN 202320154657 U CN202320154657 U CN 202320154657U CN 219526885 U CN219526885 U CN 219526885U
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oil
oiling
outlet holes
oil outlet
environment
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CN202320154657.8U
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张振涛
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Fujian Hengshen Synthetic Fiber Technology Co ltd
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Fujian Hengshen Synthetic Fiber Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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Abstract

An energy-saving and environment-friendly coarse denier yarn fine oiling system, comprising: the backboard is vertically provided with two oil outlet holes; the two oil discs are arranged on the backboard and are positioned below the oil outlet; liquid level sensors are arranged in the oil pan; the two oiling devices are vertically arranged on the backboard, and the lower ends of the two oiling devices are respectively positioned in the two oil discs; the two electromagnetic valves are respectively communicated with the two oil outlet holes and are used for controlling the on-off of the oil outlet holes and the oil outlet quantity; the oil tank is connected to the two oil outlet holes through an oil inlet pipe; the MCU is respectively connected with the oiling device, the electromagnetic valve and the liquid level sensor; the oil tank is internally provided with an oil concentration detector and an alarm device, and the oil concentration detector and the alarm device are both connected with the MCU. The utility model can ensure the uniform and stable concentration of the oil agent, ensure the constant temperature, realize fine oiling, enable the overflowed oil agent to flow back into the oil tank, realize cyclic utilization, and save energy and protect environment.

Description

Energy-saving and environment-friendly coarse denier yarn fine oiling system
Technical Field
The utility model belongs to the technical field of spinning equipment, and particularly relates to an energy-saving and environment-friendly coarse denier yarn fine oiling system.
Background
Nylon 6, also known as PA6 or polyamide 6, has a spinning process during the production of nylon 6. In the spinning process, oiling is required to increase the bundling property of the yarn, reduce the friction coefficient, prevent static electricity, facilitate weaving and the like.
For oiling of filaments, the following method is conventionally adopted: after the silk thread is sprayed out by the spinneret plate, the silk thread passes through a tanker, a porcelain rod is arranged on the lower side of the tanker, the sprayed silk thread is pressed on the tanker, an oil pan is arranged below the tanker, and oil stored in the oil pan is continuously wrapped and clamped on the silk thread along with rotation of the tanker, so that the silk thread is oiled.
The utility model patent 202120103255.6 discloses a black nylon 6 spinning oiling system, in the scheme, by arranging an electromagnetic valve, a liquid level sensor and an MCU, the MCU can sense the oil quantity in an oil disc based on the liquid level sensor, and then control the opening degree of the electromagnetic valve, namely control the oil quantity of an oil outlet, finally realize the control of the oiling quantity, avoid excessive or insufficient oil quantity, avoid equipment faults caused by oil drops falling onto equipment, avoid the slipping of workers caused by the oil drops falling onto the bottom surface, avoid the waste of oil, and further greatly improve the quality and safety of spinning oiling and reduce the cost of spinning oiling. It still has the following drawbacks: 1. after the oil agent in the oil tank is used for a long time, the problem of low concentration of the oil agent can occur, so that the oil application rate of the product is insufficient. 2. In order to ensure the uniformity of oil application, the oil level in the oil pan is required to be controlled at the highest liquid level, and oil overflow can occur due to equipment vibration, tow shaking and the like, so that equipment failure and oil waste are caused.
Disclosure of Invention
The utility model aims to solve the technical problem of providing an energy-saving and environment-friendly coarse denier yarn fine oiling system, which not only ensures the concentration of the oiling agent, but also designs a recycling device of the oiling agent.
The utility model is realized in the following way:
an energy-saving and environment-friendly coarse denier yarn fine oiling system, comprising:
the backboard is vertically provided with two oil outlet holes;
the two oil discs are arranged on the back plate and are positioned below the oil outlet holes; liquid level sensors are arranged in the oil discs;
the two oiling devices are vertically arranged on the back plate, and the lower ends of the two oiling devices are respectively positioned in the two oil discs;
the two electromagnetic valves are respectively communicated with the two oil outlet holes and are used for controlling the on-off of the oil outlet holes and the oil outlet quantity;
the oil tank is connected to the two oil outlet holes through an oil inlet pipe;
the MCU is respectively connected with the oiling device, the electromagnetic valve and the liquid level sensor;
the oil tank is internally provided with an oil concentration detector and an alarm device, and the oil concentration detector and the alarm device are both connected with the MCU.
Further, a stirring rod is arranged in the oil tank, the stirring rod is connected with a driving motor, and the driving motor is connected with the MCU.
Further, a temperature sensor and a heating device are arranged in the oil tank, and the temperature sensor and the heating device are both connected with the MCU.
Further, each oil pan is in a shape like a Chinese character 'hui', and is provided with an inner layer and an outer layer, a reflux hole is formed in the outer layer of the oil pan and is connected with a reflux pipe, and the other end of the reflux pipe is connected with the oil tank; the return pipe is provided with a filter screen and an oil return valve switch.
The utility model has the advantages that:
1. the oil tank is internally provided with an oil agent concentration detector, a stirring rod, a temperature sensor and a heating device, so that the concentration of the oil agent is ensured to be uniform and stable, the temperature is ensured to be kept constant, and fine oiling is realized.
2. The design "returns" font food tray, and the food tray still connects the back flow, still is equipped with filter screen and return valve switch on the back flow, can make the oil agent that overflows flow back to the oil tank in, cyclic utilization, energy-concerving and environment-protective.
Drawings
The utility model will be further described with reference to the accompanying drawings, in conjunction with examples.
Fig. 1 is a schematic diagram of the structure of the present utility model.
Fig. 2 is a schematic view of the structure of the back plate of the present utility model.
Fig. 3 is a schematic view of the structure of the fuel tank in the present utility model.
Fig. 4 is a top view of the oil pan in the present utility model.
Fig. 5 is a longitudinal cross-sectional view of the oil pan of the present utility model.
Fig. 6 is a schematic block diagram of the circuit of the present utility model.
Detailed Description
Referring to fig. 1 to 6, an energy-saving and environment-friendly coarse denier yarn fine oiling system comprises:
one backboard 1 is vertically provided with two oil outlet holes 11;
two oil pans 2 arranged on the back plate 1 and positioned below the oil outlet holes 11; a liquid level sensor 21 is arranged in each oil pan 2;
the two oiling devices 3 are vertically arranged on the back plate 1, and the lower ends of the two oiling devices are respectively positioned in the two oil discs 2;
the two electromagnetic valves 4 are respectively communicated with the two oil outlet holes 11 and are used for controlling the on-off state of the oil outlet holes 11 and the oil outlet quantity;
a tank 5 connected to the two oil outlet holes 11 through an oil outlet pipe 12;
an MCU 6 respectively connected with the oiling device 3, the electromagnetic valve 4 and the liquid level sensor 21;
the oil tank 5 is internally provided with an oil concentration detector 51 and an alarm device 52, and the oil concentration detector 51 and the alarm device 52 are both connected with the MCU 6.
The stirring rod 53 is arranged in the oil tank 5, the stirring rod 53 is connected with the driving motor 54, and the driving motor 54 is connected with the MCU 6.
The oil tank 5 is internally provided with a temperature sensor 55 and a heating device 56, and the temperature sensor 55 and the heating device 56 are both connected with the MCU 6.
Each oil pan 2 is in a shape like a Chinese character 'hui', and is provided with an inner layer and an outer layer, a reflux hole 22 is arranged on the outer layer of the oil pan 2 and is connected with a reflux pipe 23, and the other end of the reflux pipe 23 is connected with the oil tank 5; the return pipe 23 is provided with a filter screen 24 and an oil return valve switch 25.
When the oil concentration detector 51 detects that the oil concentration in the oil tank 5 is abnormal, the alarm device 52 alarms, and the oil concentration automatic allocation system is manually allocated or started, so that the recovered oil only has the condition of low concentration under normal conditions. When the system detects that the concentration of the oil agent is abnormally low, a new oil agent valve is automatically opened, the concentration of the oil agent is increased, and a driving motor 54 is started to enable a stirring rod 53 to rotate and stir until the concentration is normal.
The oil agent is oiled through the oil tanker, the pipeline flows back, is influenced by the central air conditioner in the workshop, the oil temperature can be reduced, layering of the oil agent is easy to occur, and oiling abnormality is caused. When the temperature sensor 55 detects temperature abnormality, the heating device is started to automatically maintain the temperature of the oiling agent, prevent the oiling agent from layering and avoid oiling abnormality.
The inner layer of the oil pan 2 keeps the oil level, when the oil overflows to the outer layer, the oil flows back to the oil tank 5 after being filtered by the filter screen 24 through the backflow 23, and the oil can be reused, so that the oil is energy-saving and environment-friendly, and the oil is prevented from overflowing to equipment to cause faults.
The oil tank 5 is internally provided with the oil concentration detector 51, the stirring rod 53 and the temperature sensor 55, so that the concentration of the oil is uniform and stable, the temperature is kept constant, and fine oiling is realized. The design of the oil pan 2 in the shape of Chinese character 'Hui', the oil pan 2 is also connected with a return pipe 22, and the return pipe 22 is also provided with a filter screen 23 and a return valve switch 24, so that overflowed oil can flow back into the oil tank 5 for recycling, and the energy conservation and the environmental protection are realized.
The above-described embodiments and drawings are not intended to limit the form or pattern of the present utility model, and any appropriate changes or modifications may be made by those skilled in the art without departing from the scope of the present utility model.

Claims (4)

1. An energy-saving and environment-friendly coarse denier yarn fine oiling system, comprising:
the backboard is vertically provided with two oil outlet holes;
the two oil discs are arranged on the back plate and are positioned below the oil outlet holes; liquid level sensors are arranged in the oil discs;
the two oiling devices are vertically arranged on the back plate, and the lower ends of the two oiling devices are respectively positioned in the two oil discs;
the two electromagnetic valves are respectively communicated with the two oil outlet holes and are used for controlling the on-off of the oil outlet holes and the oil outlet quantity;
the oil tank is connected to the two oil outlet holes through an oil inlet pipe;
the MCU is respectively connected with the oiling device, the electromagnetic valve and the liquid level sensor;
the method is characterized in that: the oil tank is internally provided with an oil concentration detector and an alarm device, and the oil concentration detector and the alarm device are both connected with the MCU.
2. The energy-saving and environment-friendly coarse denier yarn fine oiling system as defined in claim 1, wherein: the stirring rod is arranged in the oil tank and connected with the driving motor, and the driving motor is connected with the MCU.
3. The energy-saving and environment-friendly coarse denier yarn fine oiling system as defined in claim 1, wherein: the oil tank is internally provided with a temperature sensor and a heating device, and the temperature sensor and the heating device are both connected with the MCU.
4. The energy-saving and environment-friendly coarse denier yarn fine oiling system as defined in claim 1, wherein: each oil pan is in a shape like a Chinese character 'Hui', and is provided with an inner layer and an outer layer, wherein a reflux hole is formed in the outer layer of the oil pan and is connected with a reflux pipe, and the other end of the reflux pipe is connected with the oil tank; the return pipe is provided with a filter screen and an oil return valve switch.
CN202320154657.8U 2023-02-06 2023-02-06 Energy-saving and environment-friendly coarse denier yarn fine oiling system Active CN219526885U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320154657.8U CN219526885U (en) 2023-02-06 2023-02-06 Energy-saving and environment-friendly coarse denier yarn fine oiling system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320154657.8U CN219526885U (en) 2023-02-06 2023-02-06 Energy-saving and environment-friendly coarse denier yarn fine oiling system

Publications (1)

Publication Number Publication Date
CN219526885U true CN219526885U (en) 2023-08-15

Family

ID=87583884

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320154657.8U Active CN219526885U (en) 2023-02-06 2023-02-06 Energy-saving and environment-friendly coarse denier yarn fine oiling system

Country Status (1)

Country Link
CN (1) CN219526885U (en)

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