CN219519257U - Automatic paint spraying system of shock absorber - Google Patents
Automatic paint spraying system of shock absorber Download PDFInfo
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- CN219519257U CN219519257U CN202223524584.1U CN202223524584U CN219519257U CN 219519257 U CN219519257 U CN 219519257U CN 202223524584 U CN202223524584 U CN 202223524584U CN 219519257 U CN219519257 U CN 219519257U
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- paint spraying
- shock absorber
- box body
- power belt
- paint
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
An automatic paint spraying system of a shock absorber relates to the technical field of paint spraying and comprises a hanging conveying mechanism and a paint spraying box body, wherein a plurality of hanger components are hung on the hanging conveying mechanism, each hanger component comprises a connecting column and a fluted disc, one end of the connecting column is connected with the hanging conveying mechanism, and the other end of the connecting column is rotationally connected with the fluted disc; the paint spraying box body is internally provided with a power belt and a paint spraying mechanical arm, the top of the paint spraying box body is provided with a driving motor for driving the power belt to rotate, a part of area of the hanging and conveying mechanism is positioned between the power belt and the paint spraying mechanical arm, and the fluted disc is meshed with the power belt. Therefore, the beneficial effect of this scheme is: through power area, driving motor, fluted disc three mutually supporting for the bumper shock absorber can rotate in fixed position, and this makes the arm that sprays paint under the fixed condition, still can carry out even spraying paint to the bumper shock absorber, avoids appearing the inconsistent problem of paint thickness on the bumper shock absorber.
Description
Technical Field
The utility model relates to the technical field of paint spraying, in particular to an automatic paint spraying system for a shock absorber.
Background
Shock absorbers (absorbers) are used to suppress the shock and impact from road surface when the spring bounces after absorbing the shock. The damping device is widely used for automobiles, and is used for accelerating the damping of the vibration of the frames and the automobile bodies so as to improve the running smoothness of the automobiles. While the shock absorbing spring can filter the shock of road surface when passing over uneven road surface, the spring itself can reciprocate, and the shock absorber is used to restrain the spring from jumping. In order to ensure the service life of the shock absorber, the outside of the shock absorber needs to be painted, so that the corrosion speed of the shock absorber is reduced, and the insulation performance of the shock absorber is enhanced.
In the past, the shock absorber paint spraying often needs the manual work to go on, and this inefficiency not only, the workman is at the during long-time work, and the toxic material that contains in the paint spraying still can cause irreversible damage to the human body. For this purpose, people spray paint by automated techniques. As CN210614139U discloses a "damper housing paint spraying passage", the technical contents are: including the spray booth, the spray booth roof is equipped with the storage case and the force pump with storage case intercommunication, be equipped with the spraying passageway in the spray booth, pass the spraying passageway and be equipped with the conveying guide rail, fixedly connected with support conveying guide rail's stand on the conveying guide rail, the guide slot has been seted up on the conveying guide rail, be equipped with the chain in the guide slot, conveying guide rail arbitrary corner fixedly connected with motor, be equipped with first gear in the pivot of motor, be equipped with on the conveying guide rail and supply first gear to pass the compensating groove with chain engagement, be connected with on the chain and pass the guide slot connection piece, be equipped with the spout that supplies the connection piece to slide along the guide slot on the diapire of guide slot, be equipped with the stores pylon on the connection piece, be equipped with a plurality of shower nozzles highly consistent with the bumper shock absorber on the inner wall of spraying passageway, shower nozzle and force pump intercommunication. The utility model has the effect of improving the spraying efficiency by continuously conveying the shock absorber to the spraying channel.
In this solution, in order to facilitate the damper being evenly painted, the second gear 42 on the hanging piece 43 is engaged with the rack 22, driving the second gear 42 to rotate, so that the damper 7 rotates while the painting channel 2 moves, and paint is evenly painted on the housing of the damper 7. However, this solution has the problem that the damper rotates during the movement, which requires that the spray gun be kept at a consistent distance from the damper in order to ensure that the damper is evenly painted, so that the spray gun also needs to be moved together. However, this design requires a sufficient range of movement for the lance, and thus results in a significant increase in the overall volume of the jet assembly. If the spray gun is stationary, the distance between the spray gun and the shock absorber is in a varying state, which results in non-uniform paint thickness, i.e. non-uniform paint spray, at different locations on the shock absorber.
In summary, the prior art has the defect of uneven paint spraying in actual use, which results in inconsistent paint thickness, so that improvement is needed.
Disclosure of Invention
In view of the above drawbacks, the present utility model is directed to an automatic paint spraying system for a damper, which is designed to solve the problem of inconsistent paint spraying thickness on the surface of the damper.
In order to achieve the above object, the technical scheme of the present utility model is as follows:
the automatic paint spraying system for the shock absorber comprises a hanging conveying mechanism and a paint spraying box body, wherein a plurality of hanger components are hung on the hanging conveying mechanism, each hanger component comprises a connecting column and a fluted disc, one end of the connecting column is connected with the hanging conveying mechanism, and the other end of the connecting column is rotatably connected with the fluted disc; the paint spraying device is characterized in that a power belt and a paint spraying mechanical arm are arranged in the paint spraying box body, the power belt and the paint spraying mechanical arm are arranged oppositely, a driving motor for driving the power belt to rotate is arranged at the top of the paint spraying box body, a part of area of the hanging and transporting mechanism is located between the power belt and the paint spraying mechanical arm, and a fluted disc is meshed with the power belt.
The suspension conveying mechanism is provided with a sensing piece, and the sensing piece is positioned between the power belt and the paint spraying mechanical arm.
The bottom of the paint spraying box body is provided with a data processing module, and the hanging and transporting mechanism, the paint spraying mechanical arm, the driving motor and the sensing piece are all connected with the data processing module in an electrified mode.
The hanger component further comprises a buckle, and the buckle is connected with one end of the fluted disc, which is far away from the connecting column.
The suspension conveying mechanism comprises a conveying belt and a servo motor for driving the conveying belt to rotate, and the conveying belt is connected end to end.
The power belt comprises inner teeth and outer teeth, the driving motor comprises a driving gear, the inner teeth are connected with the driving gear in a meshed mode, and the outer teeth are connected with the fluted disc in a meshed mode.
The top of the paint spraying box body is also provided with an air extraction mechanism, an air extraction opening is arranged in the paint spraying box body, and the air extraction mechanism is communicated with the air extraction opening.
The utility model aims to provide an automatic paint spraying system for a shock absorber, which adopts the technical scheme and has the beneficial effects that:
firstly, through power area, driving motor, fluted disc three mutually support for the bumper shock absorber can rotate in fixed position, and not rotate with remove the mode that goes on simultaneously among the prior art, this makes the arm that sprays paint under the fixed condition, still can carry out even spraying paint to the bumper shock absorber, avoids appearing the inconsistent problem of paint thickness on the bumper shock absorber.
Secondly, the introduction of induction spare for the hanger subassembly can be accurate stop between power area and the arm that sprays paint, prevents to appear the unable problem to spray paint the bumper shock absorber of arm that sprays paint.
Thirdly, the introduction of the data processing module greatly strengthens the automation degree of the scheme and reduces manpower.
Drawings
FIG. 1 is a top view of an automatic shock absorber paint spray system;
FIG. 2 is a front view of the paint spray booth;
fig. 3 is a cross-sectional view of a power belt.
In the figure: the device comprises a 1-hanging conveying mechanism, a 11-servo motor, a 12-conveying belt, a 13-hanging tool assembly, a 131-connecting column, a 132-fluted disc, a 133-buckle, a 14-sensing piece, a 2-paint spraying box body, a 21-power belt, 211-external teeth, 212-internal teeth, a 22-paint spraying mechanical arm, a 23-driving motor, a 231-driving gear, a 24-data processing module, a 25-air extracting mechanism and 26-air extracting openings.
Detailed Description
The present utility model will be described in further detail with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
1-3, the paint spraying device comprises a hanging and transporting mechanism 1 and a paint spraying box body 2, wherein a plurality of hanging tool assemblies 13 are hung on the hanging and transporting mechanism 1, each hanging tool assembly 13 comprises a connecting column 131 and a fluted disc 132, one end of the connecting column 131 is connected with the hanging and transporting mechanism 1, and the other end of the connecting column 131 is rotatably connected with the fluted disc 132; the paint spraying box body 2 is internally provided with a power belt 21 and a paint spraying mechanical arm 22, the power belt 21 and the paint spraying mechanical arm 22 are oppositely arranged, the top of the paint spraying box body 2 is provided with a driving motor 23 for driving the power belt 21 to rotate, a part of area of the hanging and conveying mechanism 1 is positioned between the power belt 21 and the paint spraying mechanical arm 22, and a fluted disc 132 is meshed with the power belt 21. The working principle of the scheme is as follows: first, the hanging and transporting mechanism 1 is started, and the hanging and transporting mechanism 1 drives a plurality of hanger components 13 to uniformly move. Then, the damper is hung at the bottom of the fluted disc 132, and the suspension and transportation mechanism 1 drives the damper to move towards the paint spraying box 2. When the hanger assembly 13 carries the damper into the paint spray booth 2, the toothed disc 132 is engaged with the power belt 21. When the hanger assembly 13 reaches between the power belt 21 and the painting mechanical arm 22, the suspension transport mechanism 1 is suspended, and the driving motor 23 and the painting mechanical arm 22 are started. The driving motor 23 drives the power belt 21 to rotate, and the fluted disc 132 will also rotate. In the process, the shock absorber only rotates and cannot displace, so that the position between the paint spraying mechanical arm 22 and the shock absorber is kept unchanged, the paint spraying mechanical arm 22 can spray paint on the shock absorber more uniformly, and the problem of inconsistent paint thickness on the shock absorber is avoided. After the paint spraying is completed, the suspension transport mechanism 1 is started again, the damper after the paint spraying is carried out of the paint spraying box body 2, and the next damper is carried into the paint spraying box body 2.
In this embodiment, the suspension transport mechanism 1 is provided with a sensing element 14, and the sensing element 14 is located between the power belt 21 and the painting mechanical arm 22. To ensure that the damper can hover between the power belt 21 and the painting robot arm 22, we have introduced the sensing member 14. The sensing element 14 is also mounted on the suspended conveyor 1, but the sensing element 14 does not move with the suspended conveyor 1. Since the damper is generally made of a metal material, the sensing element 14 in this embodiment is preferably an electromagnetic sensing assembly.
Similarly, in order to facilitate accurate positioning of the painting mechanical arm 22, the painting mechanical arm 22 is also provided with an electromagnetic induction assembly.
Preferably, the hanger assembly 13 further includes a buckle 133, and the buckle 133 is connected to an end of the fluted disc 132 away from the connecting post 131. The buckle 133 is used for fixing the damper to prevent the damper from falling off during transportation.
Preferably, the bottom of the paint spraying box body 2 is provided with a data processing module 24, and the hanging and transporting mechanism, the paint spraying mechanical arm 22, the driving motor 23 and the sensing piece 14 are all electrically connected with the data processing module 24. The core of the data processing module 24 in the scheme is controlled by a PLC program, and each component in the scheme is required to be transferred and transported by the data processing module 24, such as the number of turns of the power belt 21, the positioning of the paint spraying mechanical arm 22 and the like.
Preferably, the suspension transport mechanism 1 comprises a transport belt 12 and a servo motor 11 for driving the transport belt 12 to rotate, and the transport belt 12 is connected end to end. This design allows the suspension transport mechanism 1 to reciprocate the hanger assembly 13, constantly feeding the shock absorber to the paint spray booth 2 for the paint spray process. The conveyor belt 12 is a prior art, and will not be described herein in detail.
Preferably, the power belt 21 includes internal teeth 212 and external teeth 211, the driving motor 23 includes a driving gear 231, the internal teeth 212 are in meshed connection with the driving gear 231, and the external teeth 211 are in meshed connection with the fluted disc 132.
Preferably, the top of the paint spraying box body 2 is also provided with an air extraction mechanism 25, the interior of the paint spraying box body 2 is provided with an air extraction opening 26, and the air extraction mechanism 25 is communicated with the air extraction opening 26. The air extraction mechanism 25 and the air extraction opening 26 are both positioned at the top of the paint spraying box body 2, but the air extraction mechanism 25 is positioned outside the paint spraying box body 2 and is arranged in parallel with the driving motor 23; the extraction opening 26 is located inside the paint spraying box 2 and is used for extracting waste gas, so that the waste gas is prevented from affecting the personal health of workers.
The paint spraying mechanical arm 22 selected in the scheme is a triaxial mechanical arm, and aims to paint the top area and the bottom area of the shock absorber, so that the leakage of the paint can be avoided.
In summary, the scheme has the following beneficial effects: firstly, through power area 21, driving motor 23, fluted disc 132 three mutually support for the bumper shock absorber can rotate in fixed position, and not the mode that rotates and remove simultaneously in the prior art, this makes the arm 22 of spraying paint under the stationary condition, still can carry out even spraying paint to the bumper shock absorber, avoids appearing the inconsistent problem of paint thickness on the bumper shock absorber. Secondly, the induction piece 14 is introduced, so that the hanger assembly 13 can be accurately stopped between the power belt 21 and the paint spraying mechanical arm 22, and the problem that the mechanical paint spraying arm cannot paint the shock absorber is prevented. And thirdly, the data processing module 24 is introduced, so that the automation degree of the scheme is greatly enhanced, and the labor is reduced.
The present utility model is not limited to the above-described specific embodiments, and various modifications may be made by those skilled in the art without inventive effort from the above-described concepts, and are within the scope of the present utility model.
Claims (7)
1. The automatic paint spraying system for the shock absorber is characterized by comprising a hanging conveying mechanism and a paint spraying box body, wherein a plurality of hanger components are hung on the hanging conveying mechanism, each hanger component comprises a connecting column and a fluted disc, one end of the connecting column is connected with the hanging conveying mechanism, and the other end of the connecting column is rotatably connected with the fluted disc; the paint spraying device is characterized in that a power belt and a paint spraying mechanical arm are arranged in the paint spraying box body, the power belt and the paint spraying mechanical arm are arranged oppositely, a driving motor for driving the power belt to rotate is arranged at the top of the paint spraying box body, a part of area of the hanging and transporting mechanism is located between the power belt and the paint spraying mechanical arm, and a fluted disc is meshed with the power belt.
2. The automatic paint spraying system of the shock absorber according to claim 1, wherein the suspension conveying mechanism is provided with a sensing piece, and the sensing piece is positioned between the power belt and the paint spraying mechanical arm.
3. The automatic paint spraying system for the shock absorber according to claim 2, wherein the data processing module is installed at the bottom of the paint spraying box body, and the hanging and conveying mechanism, the paint spraying mechanical arm, the driving motor and the sensing piece are all connected with the data processing module in an electrified mode.
4. The automatic paint spraying system of a shock absorber of claim 1 wherein the hanger assembly further comprises a fastener coupled to an end of the toothed disc remote from the post.
5. The automatic shock absorber paint spraying system as claimed in claim 1, wherein the suspension transport mechanism comprises a transport belt and a servo motor for driving the transport belt to rotate, and the transport belt is connected end to end.
6. The automatic paint spraying system of a shock absorber according to claim 1, wherein the power belt comprises internal teeth and external teeth, the driving motor comprises a driving gear, the internal teeth are in meshed connection with the driving gear, and the external teeth are in meshed connection with the fluted disc.
7. The automatic paint spraying system of the shock absorber according to claim 1, wherein the top of the paint spraying box body is further provided with an air extracting mechanism, an air extracting opening is arranged in the paint spraying box body, and the air extracting mechanism is communicated with the air extracting opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223524584.1U CN219519257U (en) | 2022-12-29 | 2022-12-29 | Automatic paint spraying system of shock absorber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223524584.1U CN219519257U (en) | 2022-12-29 | 2022-12-29 | Automatic paint spraying system of shock absorber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219519257U true CN219519257U (en) | 2023-08-15 |
Family
ID=87625748
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223524584.1U Active CN219519257U (en) | 2022-12-29 | 2022-12-29 | Automatic paint spraying system of shock absorber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219519257U (en) |
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2022
- 2022-12-29 CN CN202223524584.1U patent/CN219519257U/en active Active
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