CN219497829U - Pole piece, electrode assembly, battery cell, battery module and power utilization device - Google Patents
Pole piece, electrode assembly, battery cell, battery module and power utilization device Download PDFInfo
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- CN219497829U CN219497829U CN202320003809.4U CN202320003809U CN219497829U CN 219497829 U CN219497829 U CN 219497829U CN 202320003809 U CN202320003809 U CN 202320003809U CN 219497829 U CN219497829 U CN 219497829U
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本申请涉及电池技术领域,特别涉及一种极片、电极组件、电池单体、电池模组及用电装置。The present application relates to the field of battery technology, in particular to a pole piece, an electrode assembly, a battery cell, a battery module and an electrical device.
背景技术Background technique
近年来,随着电池的应用范围越来越广泛,电池广泛应用于水力、火力、风力和太阳能电站等储能电源系统,以及电动工具、电动自行车、电动摩托车、电动汽车、军事装备、航空航天等多个领域。其中,电池单体的循环性能和能量密度一直是业内研究的重点之一。In recent years, as the application range of batteries has become more and more extensive, batteries have been widely used in energy storage power systems such as water power, fire power, wind power and solar power plants, as well as power tools, electric bicycles, electric motorcycles, electric vehicles, military equipment, aviation Aerospace and other fields. Among them, the cycle performance and energy density of battery cells have always been one of the focuses of research in the industry.
为了提高电池单体的能量密度,目前主流的技术手段之一是在电池中极片的石墨负极材料中掺混一定比例的硅基负极材料。而由于硅基负极材料膨胀率较高,在经历多次离子嵌入或脱出的过程后容易发生破裂粉化,进而使极片失去有效的电连接,导致电池的循环性能较差,同时也限制了电池单体能量密度的提升。有鉴于此,亟需对极片进行改进。In order to improve the energy density of battery cells, one of the current mainstream technical means is to mix a certain proportion of silicon-based negative electrode materials in the graphite negative electrode material of the pole sheet in the battery. However, due to the high expansion rate of the silicon-based negative electrode material, it is easy to crack and pulverize after undergoing multiple ion intercalation or extraction processes, thereby causing the electrode piece to lose effective electrical connection, resulting in poor cycle performance of the battery, and also limiting The energy density of the battery cell is improved. In view of this, it is urgent to improve the pole piece.
实用新型内容Utility model content
鉴于上述问题,本申请提供了一种极片、电极组件、电池单体、电池模组及用电装置,能够有效地提升电池单体的循环性能和能量密度。In view of the above problems, the present application provides a pole piece, an electrode assembly, a battery cell, a battery module and an electrical device, which can effectively improve the cycle performance and energy density of the battery cell.
第一方面,本申请实施例提供了一种极片,极片包括集流体、封装结构和活性物质层,集流体包括沿自身厚度方向上相背的两个表面。封装结构连接于两个表面中的至少一者,与集流体共同形成容纳腔。活性物质层设置于容纳腔,活性物质层包括固液混合活性物质。In a first aspect, an embodiment of the present application provides a pole piece, the pole piece includes a current collector, an encapsulation structure, and an active material layer, and the current collector includes two opposite surfaces along its thickness direction. The encapsulation structure is connected to at least one of the two surfaces, and together with the current collector forms an accommodating cavity. The active material layer is arranged in the accommodating cavity, and the active material layer includes a solid-liquid mixed active material.
在第一方面的一些实施方式中,封装结构包括边框和隔膜,边框连接于集流体与隔膜之间。In some embodiments of the first aspect, the packaging structure includes a frame and a diaphragm, and the frame is connected between the current collector and the diaphragm.
在第一方面的一些实施方式中,边框围设于隔膜的边缘。In some embodiments of the first aspect, the frame surrounds an edge of the membrane.
在第一方面的一些实施方式中,边框上设置有加强结构,加强结构凸出于边框的表面。In some embodiments of the first aspect, a reinforcement structure is provided on the frame, and the reinforcement structure protrudes from the surface of the frame.
在第一方面的一些实施方式中,加强结构沿边框的周向延伸设置。In some embodiments of the first aspect, the reinforcement structure is extended along the circumference of the frame.
在第一方面的一些实施方式中,边框与集流体为一体成型结构。In some embodiments of the first aspect, the frame and the current collector are integrally formed.
在第一方面的一些实施方式中,边框的厚度d1满足:40μm≤d1≤90μm,隔膜的厚度d2满足:25μm≤d2≤50μm。In some embodiments of the first aspect, the thickness d1 of the frame satisfies: 40 μm ≤ d1 ≤ 90 μm, and the thickness d2 of the diaphragm satisfies: 25 μm ≤ d2 ≤ 50 μm.
在第一方面的一些实施方式中,活性物质层为硅基活性物质层。In some embodiments of the first aspect, the active material layer is a silicon-based active material layer.
第二方面,本申请实施例提供了一种电极组件,包括第一方面任一实施方式提供的极片。In a second aspect, an embodiment of the present application provides an electrode assembly, including the pole piece provided in any implementation manner of the first aspect.
第三方面,本申请实施例提供了一种电池单体,包括外壳以及第二方面的实施方式提供的电极组件,电极组件容纳于外壳内。In a third aspect, an embodiment of the present application provides a battery cell, including a casing and the electrode assembly provided in the embodiment of the second aspect, and the electrode assembly is housed in the casing.
第四方面,本申请实施例提供了一种电池模组,包括第三方面的实施方式提供的电池单体。In a fourth aspect, the embodiment of the present application provides a battery module, including the battery cell provided in the implementation manner of the third aspect.
第五方面,本申请实施例提供了一种用电装置,包括第四方面的实施方式提供的电池单体,电池单体用于提供电能。In a fifth aspect, an embodiment of the present application provides an electric device, including the battery cell provided in the implementation manner of the fourth aspect, and the battery cell is used to provide electric energy.
本申请提供的极片、电极组件、电池单体、电池及用电装置,通过在极片中设置封装结构,封装结构连接于自身厚度方向上相背的两个表面中的至少一个表面,与所述集流体共同形成容纳腔。活性物质层设置于容纳腔中,并且,活性物质层包括固液混合活性物质。其中,活性物质层中的活性物质和导电剂分散在流体中,导电剂在流体中形成动态的导电网络和活性物质保持电连接。在电池循环多次后,活性物质即使因膨胀而导致破裂粉化,仍能与导电剂在流体中形成的动态导电网络络保持有效电连接,进而能够有效地改善电池的循环性能。此外,由于活性物质因膨胀而导致极片失去有效的电连接的问题得到解决,因此,在极片中活性物质的添加比例上限也能大幅增加,从而能够有效地提升电池单体的能量密度。The pole piece, the electrode assembly, the battery cell, the battery and the electrical device provided by the application are provided with a packaging structure in the pole piece, and the packaging structure is connected to at least one of the two surfaces opposite to each other in the thickness direction of the pole piece, and The current collectors jointly form an accommodating chamber. The active material layer is arranged in the accommodation cavity, and the active material layer includes a solid-liquid mixed active material. Wherein, the active material and the conductive agent in the active material layer are dispersed in the fluid, and the conductive agent forms a dynamic conductive network in the fluid to maintain electrical connection with the active material. After the battery has been cycled many times, even if the active material is broken and pulverized due to expansion, it can still maintain an effective electrical connection with the dynamic conductive network formed by the conductive agent in the fluid, thereby effectively improving the cycle performance of the battery. In addition, since the problem that the pole piece loses effective electrical connection due to the expansion of the active material is solved, the upper limit of the addition ratio of the active material in the pole piece can also be greatly increased, thereby effectively increasing the energy density of the battery cell.
上述说明仅是本申请技术方案的概述,为了能够更清楚了解本申请的技术手段,而可依照说明书的内容予以实施,并且为了让本申请的上述和其它目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。The above description is only an overview of the technical solution of the present application. In order to better understand the technical means of the present application, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present application more obvious and understandable , the following specifically cites the specific implementation manner of the present application.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本申请的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the application. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本申请一些实施例所提供的一种极片的集流体和封装结构配合爆的炸结构示意图;Fig. 1 is a schematic diagram of the explosion structure of a current collector and packaging structure of a pole piece provided by some embodiments of the present application;
图2为本申请一些实施例所提供的一种极片的集流体和封装结构配合的结构示意图;Fig. 2 is a schematic structural diagram of the cooperation between the current collector and the packaging structure of a pole piece provided in some embodiments of the present application;
图3为本申请一些实施例所提供的一种极片的结构示意图;Fig. 3 is a schematic structural diagram of a pole piece provided by some embodiments of the present application;
图4为本申请一些实施例所提供的另一种极片的第一视角结构示意图;Fig. 4 is a schematic structural diagram of another pole piece provided by some embodiments of the present application at a first viewing angle;
图5为本申请一些实施例所提供的另一种极片的第二视角结构示意图。Fig. 5 is a schematic structural diagram of another pole piece provided by some embodiments of the present application at a second viewing angle.
具体实施方式中的附图标号如下:The reference numerals in the specific embodiment are as follows:
10、集流体;20、封装结构;21、边框;22、隔膜;30、容纳腔;40、活性物质层;50、加强结构。10. Current collector; 20. Encapsulation structure; 21. Frame; 22. Diaphragm; 30. Accommodating chamber; 40. Active material layer; 50. Reinforcing structure.
具体实施方式Detailed ways
下面将结合附图对本申请技术方案的实施例进行详细的描述。以下实施例仅用于更加清楚地说明本申请的技术方案,因此只作为示例,而不能以此来限制本申请的保护范围。Embodiments of the technical solutions of the present application will be described in detail below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solution of the present application more clearly, and therefore are only examples, rather than limiting the protection scope of the present application.
需要注意的是,除非另有说明,本申请实施例使用的技术术语或者科学术语应当为本申请实施例所属领域技术人员所理解的通常意义。It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the embodiments of the present application shall have ordinary meanings understood by those skilled in the art to which the embodiments of the present application belong.
在本申请实施例的描述中,技术术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear" , "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom"
“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。The orientation or positional relationship indicated by "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" etc. is based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the embodiment of the present application and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the embodiment of the present application.
此外,技术术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。在本申请实施例的描述中,“多个”的含义是两个以上,除非另有明确具体的限定。In addition, the technical terms "first", "second" and so on are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. In the description of the embodiments of the present application, "plurality" means two or more, unless otherwise specifically defined.
在本申请实施例的描述中,除非另有明确的规定和限定,技术术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;也可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请实施例中的具体含义。In the description of the embodiments of this application, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection", and "fixation" should be understood in a broad sense, for example, it can be a fixed connection, or It can be a detachable connection, or integrated; it can also be a mechanical connection, it can also be an electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction of two components relation. Those of ordinary skill in the art can understand the specific meanings of the above terms in the embodiments of the present application according to specific situations.
在本申请实施例的描述中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the description of the embodiments of the present application, unless otherwise specified and limited, the first feature may be in direct contact with the first feature or the second feature "on" or "under" the second feature. Indirect contact through intermediaries. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
近年来,随着电池的应用范围越来越广泛,电池广泛应用于水力、火力、风力和太阳能电站等储能电源系统,以及电动工具、电动自行车、电动摩托车、电动汽车、军事装备、航空航天等多个领域。其中,电池的循环性能和能量密度一直是业内研究的重点之一。In recent years, as the application range of batteries has become more and more extensive, batteries have been widely used in energy storage power systems such as water power, fire power, wind power and solar power plants, as well as power tools, electric bicycles, electric motorcycles, electric vehicles, military equipment, aviation Aerospace and other fields. Among them, the cycle performance and energy density of batteries have always been one of the focuses of research in the industry.
为了提高电池的能量密度,目前主流的技术手段之一是在电池中极片的石墨负极材料中掺混一定比例的硅基负极材料。本申请的发明人注意到,硅基负极材料膨胀率较高,在经历多次离子嵌入或脱出的过程后容易发生破裂粉化,进而使极片失去有效的电连接,导致电池的循环性能较差,同时也限制了电池能量密度的提升。In order to improve the energy density of the battery, one of the current mainstream technical means is to mix a certain proportion of silicon-based negative electrode material in the graphite negative electrode material of the pole sheet in the battery. The inventors of the present application have noticed that the silicon-based negative electrode material has a high expansion rate, and is prone to cracking and pulverization after undergoing multiple ion intercalation or extraction processes, thereby causing the pole piece to lose effective electrical connection, resulting in poor cycle performance of the battery. Poor, but also limits the improvement of battery energy density.
本申请的发明人研究发现,可以通过在极片中设置封装结构,封装结构连接于自身厚度方向上相背的两个表面中的至少一个表面,与所述集流体共同形成容纳腔。活性物质层设置于容纳腔中,并且,活性物质层包括固液混合活性物质。其中,活性物质层中的活性物质和导电剂分散在流体中,导电剂在流体中形成动态的导电网络和活性物质保持电连接。在电池循环多次后,活性物质即使因膨胀而导致破裂粉化,仍能与导电剂在流体中形成的动态导电网络络保持有效电连接,进而能够有效地改善电池的循环性能。此外,由于活性物质因膨胀而导致极片失去有效的电连接的问题得到解决,因此,在极片中活性物质的添加比例上限也能大幅增加,从而能够有效地提升电池单体的能量密度。The inventors of the present application have discovered through research that an encapsulation structure can be provided in the pole piece, and the encapsulation structure is connected to at least one of the two surfaces opposite to each other in the thickness direction to form an accommodating cavity together with the current collector. The active material layer is arranged in the accommodation cavity, and the active material layer includes a solid-liquid mixed active material. Wherein, the active material and the conductive agent in the active material layer are dispersed in the fluid, and the conductive agent forms a dynamic conductive network in the fluid to maintain electrical connection with the active material. After the battery has been cycled many times, even if the active material is broken and pulverized due to expansion, it can still maintain an effective electrical connection with the dynamic conductive network formed by the conductive agent in the fluid, thereby effectively improving the cycle performance of the battery. In addition, since the problem that the pole piece loses effective electrical connection due to the expansion of the active material is solved, the upper limit of the addition ratio of the active material in the pole piece can also be greatly increased, thereby effectively increasing the energy density of the battery cell.
为了解决现有技术问题,本申请实施例提供了一种极片、电极组件、电池单体、电池及用电装置,能够有效地提升电池单体的循环性能和能量密度。下面首先对本申请实施例所提供的极片进行介绍。In order to solve the problems in the prior art, the embodiments of the present application provide a pole piece, an electrode assembly, a battery cell, a battery and an electrical device, which can effectively improve the cycle performance and energy density of the battery cell. The pole piece provided by the embodiment of the present application will be firstly introduced below.
图1为本申请一些实施例所提供的一种极片的集流体和封装结构配合爆的炸结构示意图。图2为本申请一些实施例所提供的一种极片的集流体和封装结构配合的结构示意图。图3为本申请一些实施例所提供的一种极片的结构示意图。Fig. 1 is a schematic diagram of a structure in which a current collector and an encapsulation structure of a pole piece cooperate with each other according to some embodiments of the present application. Fig. 2 is a schematic structural diagram of the cooperation between a current collector and an encapsulation structure of a pole piece provided by some embodiments of the present application. Fig. 3 is a schematic structural diagram of a pole piece provided by some embodiments of the present application.
如图1和图3所示,本申请实施例提供了一种极片,极片包括集流体10、封装结构20和活性物质层40,集流体10包括沿自身厚度方向上相背的两个表面。封装结构20连接于两个表面中的至少一者,与集流体10共同形成容纳腔30。活性物质层40设置于容纳腔30,活性物质层40包括固液混合活性物质。As shown in Figures 1 and 3, the embodiment of the present application provides a pole piece, which includes a current collector 10, an encapsulation structure 20, and an active material layer 40, and the current collector 10 includes two opposing pole pieces along the thickness direction thereof. surface. The encapsulation structure 20 is connected to at least one of the two surfaces, and together with the current collector 10 forms an accommodating cavity 30 . The active material layer 40 is disposed in the housing cavity 30 , and the active material layer 40 includes a solid-liquid mixed active material.
极片包括正极片和负极片,以锂离子电池为例,正极片中的集流体10的材料可以为铝,活性物质可以为钴酸锂、磷酸铁锂、三元锂或锰酸锂等;负极片中的集流体10的材料可以为铜,活性物质可以为碳或硅等。为了更清楚地描述本申请实施例,以负极片以及活性物质为硅基活性物质为例对本申请进行说明。The pole piece includes a positive pole piece and a negative pole piece. Taking a lithium ion battery as an example, the material of the current collector 10 in the positive pole piece can be aluminum, and the active material can be lithium cobalt oxide, lithium iron phosphate, ternary lithium or lithium manganate, etc.; The current collector 10 in the negative electrode sheet can be made of copper, and the active material can be carbon or silicon. In order to describe the embodiment of the present application more clearly, the present application will be described by taking the silicon-based active material as an example for the negative electrode sheet and the active material.
示例性地,封装结构20可以是罩体结构,封装结构20可以连接于集流体10沿自身厚度方向上相背的两个表面中的其中一个表面,与集流体10共同形成一个容纳腔30;也可以连接于集流体10沿自身厚度方向上相背的两个表面,与集流体10共同形成两个容纳腔30。容纳腔30用于容纳活性物质。Exemplarily, the encapsulation structure 20 may be a cover structure, and the encapsulation structure 20 may be connected to one of the two surfaces of the current collector 10 facing away from the thickness direction thereof, and jointly form an accommodating cavity 30 with the current collector 10; It can also be connected to two opposite surfaces of the current collector 10 along the thickness direction thereof, and form two accommodating cavities 30 together with the current collector 10 . The accommodation cavity 30 is used to accommodate active substances.
在一些可选地实施例中,活性物质层40可以为硅基活性物质层,硅基活性物质层包括活性物质、溶剂和导电剂,其中,溶剂可以是去离子水等;活性物质可以是但不局限于硅、硅合金、硅氧化物、硅碳复合物以及硅碳氧化物等;导电剂可以是但不局限于导电碳黑、碳纳米管以及石墨烯等。In some optional embodiments, the active material layer 40 can be a silicon-based active material layer, and the silicon-based active material layer includes an active material, a solvent and a conductive agent, wherein the solvent can be deionized water, etc.; the active material can be but It is not limited to silicon, silicon alloy, silicon oxide, silicon carbon composite, and silicon oxycarbide; the conductive agent can be but not limited to conductive carbon black, carbon nanotubes, and graphene.
在一些可选地实施例中,硅基活性物质层还可以包括粘结剂和增稠剂,粘结剂可以是但不局限于苯乙烯丁二烯人造橡胶以及丙烯腈多元共聚物的水分散液等;增稠剂可以是羧甲基纤维素等。In some optional embodiments, the silicon-based active material layer can also include a binder and a thickener, the binder can be but not limited to styrene butadiene artificial rubber and acrylonitrile multi-polymer water dispersion liquid, etc.; the thickener can be carboxymethyl cellulose, etc.
在一些可选地实施例中,硅基活性物质层包括分散基体和活性物质,其中,活性物质掺混于分散基体中,分散基体可以是石墨等,活性物质可以是但不局限于硅、硅合金、硅氧化物等。In some optional embodiments, the silicon-based active material layer includes a dispersion matrix and an active material, wherein the active material is mixed in the dispersion matrix, the dispersion matrix can be graphite, etc., and the active material can be but not limited to silicon, silicon alloys, silicon oxides, etc.
在本申请实施例中,活性物质层40包括固液混合活性物质,固液混合活性物质填充于容纳腔30中。其中,活性物质层40中的活性物质和导电剂分散在流体中,导电剂在流体中形成动态的导电网络和活性物质保持电连接。在电池循环多次后,活性物质即使因膨胀而导致破裂粉化,仍能与导电剂在流体中形成的动态导电网络络保持有效电连接,进而能够有效地改善电池的循环性能。此外,由于活性物质因膨胀而导致极片失去有效的电连接的问题得到解决,因此,在极片中活性物质的添加比例上限也能大幅增加,从而能够有效地提升电池单体的能量密度。In the embodiment of the present application, the active material layer 40 includes a solid-liquid mixed active material, and the solid-liquid mixed active material is filled in the accommodation cavity 30 . Wherein, the active material and the conductive agent in the active material layer 40 are dispersed in the fluid, and the conductive agent forms a dynamic conductive network in the fluid to maintain electrical connection with the active material. After the battery has been cycled many times, even if the active material is broken and pulverized due to expansion, it can still maintain an effective electrical connection with the dynamic conductive network formed by the conductive agent in the fluid, thereby effectively improving the cycle performance of the battery. In addition, since the problem that the pole piece loses effective electrical connection due to the expansion of the active material is solved, the upper limit of the addition ratio of the active material in the pole piece can also be greatly increased, thereby effectively increasing the energy density of the battery cell.
上述技术方案中,通过在极片中设置封装结构20,封装结构20连接于自身厚度方向上相背的两个表面中的至少一个表面,与集流体10共同形成容纳腔30。活性物质层40包括固液混合活性物质,固液混合活性物质设置于容纳腔30中,能够使活性物质在电池循环的过程中始终与导电剂在流体中形成的动态导电网络络保持有效电连接,进而能够有效地改善电池单体的循环性能以及提升电池单体的能量密度。In the above technical solution, by providing the encapsulation structure 20 in the pole piece, the encapsulation structure 20 is connected to at least one of the two opposite surfaces in the thickness direction of itself, and together with the current collector 10 forms the accommodation cavity 30 . The active material layer 40 includes a solid-liquid mixed active material. The solid-liquid mixed active material is arranged in the housing cavity 30, so that the active material can always maintain an effective electrical connection with the dynamic conductive network formed by the conductive agent in the fluid during the cycle of the battery. , which in turn can effectively improve the cycle performance of the battery cell and increase the energy density of the battery cell.
在一些实施例中,封装结构20包括边框21和隔膜22,边框21连接于集流体10与隔膜22之间。In some embodiments, the packaging structure 20 includes a frame 21 and a diaphragm 22 , and the frame 21 is connected between the current collector 10 and the diaphragm 22 .
可选地,边框21可以是具有闭合结构的回形框,边框21可以是由金属材料制成的,例如铜,也可以是是由非金属材料制成的,例如聚乙烯或者聚丙烯等。隔膜22具有大量贯通的微孔,能够保证电解质离子自由通过,对锂离子有很好的穿透性。隔膜22的材质可以为PP(polypropylene,聚丙烯)或PE(polyethylene,聚乙烯)等。Optionally, the frame 21 may be a circular frame with a closed structure, and the frame 21 may be made of a metal material, such as copper, or a non-metal material, such as polyethylene or polypropylene. The diaphragm 22 has a large number of penetrating micropores, which can ensure the free passage of electrolyte ions and have good permeability to lithium ions. The material of the diaphragm 22 can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene) and the like.
示例性地,边框21连接于集流体10沿自身厚度方向上相背的两个表面中的至少一者。可选地,边框21的数量可以是一个,一个边框21连接于集流体10沿自身厚度方向上相背的两个表面中的其中一个表面;边框21的数量也可以是两个,两个边框21分别连接于集流体10沿自身厚度方向上相背的两个表面。边框21与集流体10共同形成容纳腔30,边框21与集流体10的连接方式可以是但不局限于焊接或者粘接等。隔膜22连接于边框21背离集流体10的一侧以封装容纳腔30。Exemplarily, the frame 21 is connected to at least one of the two opposite surfaces of the current collector 10 along its thickness direction. Optionally, the number of frames 21 can be one, and one frame 21 is connected to one of the two surfaces of the current collector 10 facing away from the thickness direction of itself; the number of frames 21 can also be two, and the two frames 21 are respectively connected to two opposite surfaces of the current collector 10 along its thickness direction. The frame 21 and the current collector 10 together form an accommodating chamber 30 , and the connection method between the frame 21 and the current collector 10 may be but not limited to welding or bonding. The diaphragm 22 is connected to a side of the frame 21 away from the current collector 10 to encapsulate the cavity 30 .
上述技术方案中,通过将封装结构20设置为边框21和隔膜22相连接的形式,在极片的制造过程中,可以先将边框21与集流体10连接以形成容纳腔30,再将活性物质浆料注入容纳腔30内,最后将隔膜22与边框21连接以将容纳腔30及容纳腔30内的活性物质浆料进行封装。简化了极片的制作方式,有利于提高成品率。In the above technical solution, by setting the packaging structure 20 in the form of connecting the frame 21 and the diaphragm 22, in the manufacturing process of the pole piece, the frame 21 can be connected with the current collector 10 to form the accommodation cavity 30, and then the active material The slurry is injected into the containing cavity 30 , and finally the diaphragm 22 is connected to the frame 21 to encapsulate the containing cavity 30 and the active material slurry in the containing cavity 30 . The manufacturing method of the pole piece is simplified, which is conducive to improving the yield of finished products.
在一些实施例中,边框21围设于隔膜22的边缘。In some embodiments, the frame 21 surrounds the edge of the diaphragm 22 .
示例性地,沿极片的厚度方向上,集流体10的正投影覆盖隔膜22的正投影和边框21的正投影,也就是说,沿极片的厚度方向上,集流体10的正投影面积大于封装结构20的正投影面积。其中,活性物质层40设置于封装结构20的容纳腔30中,即沿极片的厚度方向上,集流体10的正投影面积大于活性物质层40的正投影面积,集流体10上未设置活性物质层40的部分可以构成极耳。Exemplarily, along the thickness direction of the pole piece, the orthographic projection of the current collector 10 covers the orthographic projection of the diaphragm 22 and the orthographic projection of the frame 21, that is, along the thickness direction of the pole piece, the orthographic projection area of the current collector 10 larger than the orthographic projection area of the encapsulation structure 20 . Wherein, the active material layer 40 is disposed in the housing cavity 30 of the encapsulation structure 20, that is, along the thickness direction of the pole piece, the orthographic area of the current collector 10 is larger than the orthographic area of the active material layer 40, and no active material is provided on the current collector 10. Parts of the substance layer 40 may constitute tabs.
上述技术方案中,边框21沿隔膜22的边缘延伸分布,能够使得容纳腔30在集流体10上的正投影面积最大化,进而使得容纳腔30的体积较大,进而能够容纳更多的活性物质,能够进一步提高电池单体的能量密度。In the above technical solution, the frame 21 is extended and distributed along the edge of the diaphragm 22, which can maximize the orthographic projection area of the accommodation chamber 30 on the current collector 10, thereby making the volume of the accommodation chamber 30 larger and able to accommodate more active substances. , can further increase the energy density of the battery cell.
图4为本申请一些实施例所提供的另一种极片的第一视角结构示意图。图5为本申请一些实施例所提供的另一种极片的第二视角结构示意图。Fig. 4 is a schematic structural diagram of another pole piece provided by some embodiments of the present application at a first viewing angle. Fig. 5 is a schematic structural diagram of another pole piece provided by some embodiments of the present application at a second viewing angle.
继续参考图4至图5,在一些实施例中,边框21上设置有加强结构50,加强结构50凸出于边框21的表面。Continuing to refer to FIG. 4 to FIG. 5 , in some embodiments, a reinforcement structure 50 is disposed on the frame 21 , and the reinforcement structure 50 protrudes from the surface of the frame 21 .
示例性地,加强结构50可以是凸出于边框21靠近容纳腔30一侧的表面,也可以是凸出于边框21背离容纳腔30一侧的表面,还可以是既凸出于边框21靠近容纳腔30一侧的表面,也凸出于边框21背离容纳腔30一侧的表面。可选地,加强结构50可以是加强筋或者实心凸块等。Exemplarily, the reinforcing structure 50 may protrude from the surface of the frame 21 near the receiving cavity 30, or protrude from the surface of the frame 21 facing away from the receiving cavity 30, or protrude from the frame 21 close to the receiving cavity 30. The surface on one side of the accommodating cavity 30 also protrudes from the surface of the side of the frame 21 away from the accommodating cavity 30 . Optionally, the reinforcing structure 50 may be a reinforcing rib or a solid bump or the like.
在一些可选地实施例中,将加强结构50设置为凸出于边框21背离容纳腔30一侧的表面,能够避免加强结构50占用容纳腔30的空间,以避免影响电池单体的能量密度。In some optional embodiments, the reinforcement structure 50 is set to protrude from the surface of the side of the frame 21 away from the accommodating chamber 30, which can prevent the reinforcement structure 50 from occupying the space of the accommodating chamber 30, so as to avoid affecting the energy density of the battery cells. .
上述技术方案中,通过在边框21上设置加强结构50,使得边框21具有凹凸结构,从而能够有效地提高边框21的结构强度,进而提高了极片的可靠性。In the above technical solution, by setting the reinforcement structure 50 on the frame 21, the frame 21 has a concave-convex structure, thereby effectively improving the structural strength of the frame 21 and further improving the reliability of the pole piece.
在一些可选地实施例中,加强结构50与边框21为一体成型结构。边框21通过冲压工艺一体成型加强结构50,使得加强结构50与边框21之间呈一体式结构,一方面,无需通过额外的焊接或粘接等连接工艺将加强结构50与边框21进行连接,简化了加强结构50的制作工艺流程。同时,相比于通过焊接或粘接等连接工艺将加强结构50与边框21进行连接,呈一体式结构的加强结构50与边框21之间具有更高的连接牢固度。In some optional embodiments, the reinforcing structure 50 and the frame 21 are integrally formed. The frame 21 integrally forms the reinforcement structure 50 through a stamping process, so that the reinforcement structure 50 and the frame 21 form an integrated structure. The manufacturing process flow of the reinforcement structure 50 is shown. At the same time, compared with connecting the reinforcing structure 50 and the frame 21 through welding or bonding, the connection between the reinforcing structure 50 and the frame 21 in an integrated structure has higher connection firmness.
在一些实施例中,加强结构50沿边框21的周向延伸设置。In some embodiments, the reinforcement structure 50 is extended along the circumference of the frame 21 .
示例性地,加强结构50沿边框21的周向延伸设置,即加强结构50的延伸长度与边框21的周向长度一致,进而能够最大限度地提高边框21的结构强度,进而进一步提高了极片的可靠性。Exemplarily, the reinforcing structure 50 is extended along the circumferential direction of the frame 21, that is, the extending length of the reinforcing structure 50 is consistent with the circumferential length of the frame 21, thereby maximizing the structural strength of the frame 21 and further improving the pole piece reliability.
在一些实施例中,边框21与集流体10为一体成型结构。In some embodiments, the frame 21 and the current collector 10 are integrally formed.
集流体10通过冲压工艺一体成型边框21,使得边框21与集流体10之间呈一体式结构,一方面,无需通过额外的焊接或粘接等连接工艺将边框21与集流体10进行连接,简化了边框21的制作工艺流程。同时,相比于通过焊接或粘接等连接工艺将边框21与集流体10进行连接,呈一体式结构的边框21与集流体10之间具有更高的连接牢固度。The current collector 10 integrally forms the frame 21 through a stamping process, so that the frame 21 and the current collector 10 form an integrated structure. The manufacturing process of the frame 21 is shown. At the same time, compared with connecting the frame 21 and the current collector 10 through welding or bonding, the integral structure of the frame 21 and the current collector 10 has higher connection firmness.
在一些实施例中,边框21的厚度d1满足:40μm≤d1≤90μm,隔膜22的厚度d2满足:25μm≤d2≤50μm。In some embodiments, the thickness d1 of the frame 21 satisfies: 40 μm≦d1≦90 μm, and the thickness d2 of the diaphragm 22 satisfies: 25 μm≦d2≦50 μm.
在本申请实施例中,边框21的厚度d1可以理解为边框21靠近容纳腔的一侧表面与边框21背离容纳腔的一侧表面之间的距离,隔膜22的厚度d2即为隔膜22自身的厚度。In the embodiment of the present application, the thickness d1 of the frame 21 can be understood as the distance between the side surface of the frame 21 close to the accommodating cavity and the side surface of the frame 21 away from the accommodating cavity, and the thickness d2 of the diaphragm 22 is the thickness of the diaphragm 22 itself. thickness.
示例性的,边框21的厚度d1可以但不局限于为45μm、50μm、55μm、60μm、80μm、85μm。隔膜22的厚度d2可以但不局限于为30μm、35μm、40μm、45μm、48μm。Exemplarily, the thickness d1 of the frame 21 may be, but not limited to, 45 μm, 50 μm, 55 μm, 60 μm, 80 μm, 85 μm. The thickness d2 of the diaphragm 22 may be, but not limited to, 30 μm, 35 μm, 40 μm, 45 μm, 48 μm.
上述技术方案中,通过将边框21的厚度d1和隔膜22的厚度d2设置在上述范围内,能够进一步提高封装结构20整体的结构强度。In the above technical solution, by setting the thickness d1 of the frame 21 and the thickness d2 of the diaphragm 22 within the above range, the overall structural strength of the packaging structure 20 can be further improved.
根据本申请的一些实施例,本申请还提供了一种电极组件,包括以上任一方案的极片。According to some embodiments of the present application, the present application also provides an electrode assembly, including the pole piece of any one of the above schemes.
电极组件主要由正极片和负极片卷绕或层叠放置形成,并且通常在正极片与负极片之间设有隔离件。正极片和负极片具有活性物质的部分构成电极组件的主体部,正极片和负极片不具有活性物质的部分各自构成极耳。正极极耳和负极极耳可以共同位于主体部的一端或是分别位于主体部的两端。在电池的充放电过程中,正极活性物质和负极活性物质与电解液发生反应,极耳连接电极端子以形成电流回路。The electrode assembly is mainly formed by winding or stacking the positive electrode sheet and the negative electrode sheet, and usually a separator is provided between the positive electrode sheet and the negative electrode sheet. The part of the positive electrode sheet and the negative electrode sheet with the active material constitutes the main body of the electrode assembly, and the parts of the positive electrode sheet and the negative electrode sheet without the active material respectively constitute tabs. The positive pole tab and the negative pole tab can be located at one end of the main body together or at two ends of the main body respectively. During the charge and discharge process of the battery, the positive active material and the negative active material react with the electrolyte, and the tabs are connected to the electrode terminals to form a current loop.
根据本申请的一些实施例,本申请还提供了一种电池单体,包括外壳以及以上方案的电极组件,电极组件容纳于外壳内。According to some embodiments of the present application, the present application also provides a battery cell, including a casing and the electrode assembly of the above solution, and the electrode assembly is accommodated in the casing.
本申请实施例提供的电池单体包括电极组件和外壳,电极组件容纳于外壳内。外壳还可用于容纳电解质,例如电解液。The battery cell provided in the embodiment of the present application includes an electrode assembly and a casing, and the electrode assembly is accommodated in the casing. The housing can also be used to contain an electrolyte, such as electrolytic solution.
外壳可以是多种形状,比如,圆柱体、长方体等。外壳的形状可根据电极组件的具体形状来确定。比如,若电极组件为圆柱体结构,则可选用为圆柱体壳体;若电极组件为长方体结构,则可选用长方体壳体。The shell can be in various shapes, such as cylinder, cuboid and so on. The shape of the casing can be determined according to the specific shape of the electrode assembly. For example, if the electrode assembly has a cylindrical structure, a cylindrical shell can be selected; if the electrode assembly has a rectangular parallelepiped structure, a rectangular parallelepiped shell can be selected.
在电池单体中,容纳于外壳内的电极组件可以是一个、两个或者多个。In a battery cell, there may be one, two or more electrode assemblies accommodated in the casing.
根据本申请的一些实施例,本申请还提供了一种电池模组,包括以上方案的电池单体。According to some embodiments of the present application, the present application also provides a battery module, including the battery cell of the above solution.
本申请的实施例所提到的电池模组是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块。电池模组一般包括用于封装一个或多个电池单体的箱体。箱体可以避免液体或其他异物影响电池单体的充电或放电。The battery module mentioned in the embodiments of the present application refers to a single physical module including one or more battery cells to provide higher voltage and capacity. A battery module generally includes a box for enclosing one or more battery cells. The box can prevent liquid or other foreign objects from affecting the charging or discharging of the battery cells.
电池模组中的多个电池单体之间可通过汇流部件实现电连接,以实现电池模组中的多个电池单体的并联或串联或混联。A plurality of battery cells in the battery module can be electrically connected through a bus component, so as to realize parallel connection, series connection or mixed connection of the plurality of battery cells in the battery module.
根据本申请的一些实施例,本申请还提供了一种用电装置,包括以上方案的电池单体,电池单体用于提供电能。According to some embodiments of the present application, the present application also provides an electric device, including the battery cell of the above solution, and the battery cell is used to provide electric energy.
用电装置可以是车辆、手机、便携式设备、笔记本电脑、轮船、航天器、电动玩具和电动工具等等。车辆可以是燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等;航天器包括飞机、火箭、航天飞机和宇宙飞船等等;电动玩具包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等;电动工具包括金属切削电动工具、研磨电动工具、装配电动工具和铁道用电动工具,例如,电钻、电动砂轮机、电动扳手、电动螺丝刀、电锤、冲击电钻、混凝土振动器和电刨等等。本申请实施例对上述用电装置不做特殊限制。Electric devices can be vehicles, mobile phones, portable devices, notebook computers, ships, spacecraft, electric toys and electric tools, and so on. Vehicles can be fuel vehicles, gas vehicles or new energy vehicles, and new energy vehicles can be pure electric vehicles, hybrid vehicles or extended-range vehicles; spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.; electric toys include fixed Type or mobile electric toys, such as game consoles, electric car toys, electric boat toys and electric airplane toys, etc.; electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools and railway electric tools, for example, Electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, electric planers, and more. The embodiments of the present application do not impose special limitations on the above-mentioned electrical devices.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围,其均应涵盖在本申请的权利要求和说明书的范围当中。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. All of them should be covered by the scope of the claims and description of the present application. In particular, as long as there is no structural conflict, the technical features mentioned in the various embodiments can be combined in any manner. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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