CN219483558U - Flushing gun for calendaring roller - Google Patents
Flushing gun for calendaring roller Download PDFInfo
- Publication number
- CN219483558U CN219483558U CN202320596632.3U CN202320596632U CN219483558U CN 219483558 U CN219483558 U CN 219483558U CN 202320596632 U CN202320596632 U CN 202320596632U CN 219483558 U CN219483558 U CN 219483558U
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- China
- Prior art keywords
- gun
- cleaning
- guide rail
- calender roll
- barrel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses a flushing gun for a calendaring roller, which comprises a cleaning gun, a guiding movable block, a guide rail and auxiliary facilities, wherein the cleaning gun comprises a gun barrel, and a series of spray heads are arranged on the gun barrel; one end of the gun barrel is connected with an auxiliary facility, and the auxiliary facility supplies water to the gun barrel; the guiding movable block comprises a guiding block, a gun sleeve is fixedly arranged on the guiding block, and a gun barrel of the cleaning gun passes through the gun sleeve and is fixed through the adjustable locking mechanism; the guide rail is located the below of calender roll and along calender roll's length direction arrangement, and the cleaning gun is placed on the guide rail, guide block and guide rail sliding fit simultaneously. The utility model overcomes the defects of the prior cleaning calender roll, adopts a series of spray heads, leads the movable block to gradually push, utilizes the impact and cleaning of high-pressure water flow to achieve the effects of uniformity and cleanness, reduces the temperature of the lower calender roll, solves the production problems of sticking rolls and the quality problems of black spots, gray spots and the like, greatly saves the time for cleaning the rolls and reduces the production cost.
Description
Technical Field
The utility model relates to an auxiliary tool for producing photovoltaic glass, in particular to a flushing gun for a calendaring roller.
Background
With the development of the photovoltaic glass industry, competition is also more severe, but the essence is competition of quality and cost, and the photovoltaic glass can stand on its own without failure only with better quality and lower cost. In the production process of photovoltaic rolled glass, as the rolled roller is always contacted with high-temperature glass melt, certain volatile matters in the glass melt can be adhered to the surface of the rolled roller, so that the quality defects such as black spots, gray spots and the like are generated, and meanwhile, the phenomenon that a glass plate is adhered to the rolled roller is extremely easy to generate due to the influence of the adhesive matters on the heat conduction effect, so that the rolled roller is required to be cleaned periodically or irregularly, and particularly the lower rolled roller is required to be cleaned.
Along with the continuous research on the problems, different countermeasure methods, such as polishing the calendaring roller by a copper wire brush, are also presented, but operators need to wear safety labor protection articles such as aluminum foil clothing and the like to drill under the calendaring roller, so that the labor intensity is high and the cleaning effect is poor; if the hand-held water spray head is used for flushing the calendaring roller, the hand-held water spray head also needs to be rotated to the lower surface of the calendaring roller for flushing, and the hand-held water spray head also needs to wear anti-drenching clothes and has potential safety hazards; if the spray device for manufacturing the calender roll is long in cleaning time, uneven black and white on the calender roll can occur, repeated treatment is sometimes required, and the like, in any case, the requirements of high quality and low cost cannot be met.
Disclosure of Invention
The utility model aims to solve the problems in the prior art, provides a flushing gun for a calendaring roller, solves the problems of roller sticking, black spots, gray spots and the like in the production process, and greatly shortens the time for cleaning the roller.
In order to solve the technical problems, the utility model adopts the following technical scheme:
a wash gun for calender rolls, comprising a wash gun, a guiding movable block, a guide rail and auxiliary facilities, wherein:
the cleaning gun comprises a gun barrel, and a series of spray heads are arranged on the gun barrel; one end of the gun barrel is connected with an auxiliary facility, and the auxiliary facility supplies water to the gun barrel;
the guiding movable block comprises a guiding block, a gun sleeve is fixedly arranged on the guiding block, and a gun barrel of the cleaning gun passes through the gun sleeve and is fixed through the adjustable locking mechanism;
the guide rail is located the below of calender roll and along calender roll's length direction arrangement, and the cleaning gun is placed on the guide rail, guide block and guide rail sliding fit simultaneously.
Further, the guide rail is a V-shaped groove guide rail, the guide block is a V-shaped seat matched with the V-shaped groove guide rail, and the gun sleeve is fixed in a V-shaped groove of the V-shaped seat.
Further, the adjustable locking mechanism comprises a fastening wire arranged on the gun sleeve, and the fastening wire penetrates through the gun sleeve and locks the gun barrel.
Further, the guide rail is supported by a guide rail bracket.
Further, the auxiliary facilities comprise a water pipeline, a pipeline valve, a filter, a high-pressure cleaning machine, a power supply, a water tank valve and a water tank, wherein the high-pressure cleaning machine is connected with the water tank, the middle water quantity is controlled by the water tank valve, the power of the high-pressure cleaning machine is controlled by the power supply, the cleaning gun is connected with the high-pressure cleaning machine through the water pipeline, and the water quantity is controlled by the pipeline valve.
Further, a quick connector is arranged at one end of the gun barrel of the cleaning gun, a plug is arranged at the other end of the gun barrel, a pipeline connector is arranged at the end part of the water pipeline, and the pipeline connector is connected with the quick connector.
Further, a scale structure is arranged on the cleaning gun and close to one end of the quick connector, and the scale structure is provided with starting and end point marks.
Further, the cleaning gun also comprises a label which is fixed on the calender and provided with a scale arrow which is used for comparing the starting mark and the ending mark on the cleaning gun.
The utility model has the beneficial effects that:
the utility model overcomes the defects of the prior cleaning calender roll, adopts a series of spray heads, leads the movable block to gradually push, utilizes the impact and cleaning of high-pressure water flow to achieve the effects of uniformity and cleanness, reduces the temperature of the lower calender roll, solves the production problems of sticking rolls and the quality problems of black spots, gray spots and the like, greatly saves the time for cleaning the rolls and reduces the production cost.
The utility model can realize repeated cleaning of the lower calendaring roller in the shortest time, and has the advantages of high water flow pressure, sufficient flow and good cleaning effect.
Drawings
FIG. 1 is a schematic view of a cleaning gun according to the present utility model;
FIG. 2 is a schematic view of a guiding movable block according to the present utility model;
FIG. 3 is a schematic diagram of an auxiliary facility provided by the present utility model;
FIG. 4 is a schematic representation of the use of the present utility model.
In the figure: 1: cleaning gun, 2: guiding movable block, 3: auxiliary facilities, 4: guide rail, 5: guide rail bracket, 6: upper calender roll, 7: a lower calender roll;
101: quick connector, 102: scale structure, 103: gun barrel, 104: series of heads, 105: plug, 201: gun sleeve, 202: fastening wire, 203: guide block, 301: sign, 302: ruler arrow, 303: pipeline joint, 304: water line, 305: pipeline valve, 306: filter, 307: high pressure washer, 308: power supply, 309: water tank valve, 310: a water tank.
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
As shown in fig. 1 to 4, the present embodiment provides a flushing gun for a calender roll including a cleaning gun 1, a guide movable block 2, an auxiliary facility 3, a guide rail 4, and a guide rail bracket 5, the calender roll including an upper calender roll 6 and a lower calender roll 7.
The cleaning gun 1 includes a barrel 103, the barrel 103 being made of stainless steel or galvanized steel pipe material. One end of the gun tube 103 is provided with a quick connector 101, and the other end of the gun tube 103 is provided with a plug 105. A series of spray heads 104 are arranged on the gun tube 103. The spray head is provided with a spray hole with a thin ellipse or a thin square hole. The cleaning gun 1 can be quickly assembled and disassembled, and the repeated cleaning of the lower calendaring roller can be realized in the shortest time.
The auxiliary facilities comprise a pipeline connector 303, a water pipeline 304, a pipeline valve 305, a filter 306, a high-pressure cleaner 307, a power supply 308, a water tank valve 309 and a water tank 310, wherein the high-pressure cleaner 307 is connected with the water tank 310, the middle water quantity is controlled by the water tank valve 309, the power of the high-pressure cleaner 307 is controlled by the power supply 308, the cleaning gun 1 is connected with the high-pressure cleaner 307 by a water pipeline 304 (when being specifically connected, the pipeline connector 303 is arranged at the end part of the water pipeline 304, the pipeline connector 303 is connected with the quick connector 101), and the water quantity is controlled by the pipeline valve 305. The auxiliary facilities can ensure that enough pressure, water quantity and control exist when the calendaring rollers are cleaned.
The guiding movable block 2 comprises a guiding block 203, a gun sleeve 201 is fixedly arranged on the guiding block 203, and the gun barrel 103 of the cleaning gun 1 passes through the gun sleeve 201 and is fixed through an adjustable locking mechanism.
In this embodiment, the adjustable locking mechanism includes a securing wire 202 disposed on the gun sleeve 201, the securing wire 202 passing through the gun sleeve 201 and locking the barrel.
The guide rail 4 is located below the lower calender roll 7 and is arranged in the length direction of the lower calender roll 7, and the guide rail 4 is supported by the guide rail bracket 5. The cleaning gun 1 is placed on the guide rail 4, and meanwhile, the guide block 203 is in sliding fit with the guide rail 7, so that the cleaning gun can be advanced in a required direction in a pushing mode, and the position and the water flushing angle are kept constant.
In this embodiment, the guide rail 4 is a V-shaped groove guide rail, the guide block 203 is a V-shaped seat matched with the V-shaped groove guide rail, and the gun sleeve 201 is fixed in the V-shaped groove of the V-shaped seat. In actual processing, the guide rail 4 and the guide block 203 are made of angle steel materials.
A scale structure 102 is provided on the cleaning gun 1 adjacent to the end of the quick connector 101, the scale structure 102 having start and end marks.
Further included is a label 301, the label 301 being secured to the calender, the label 301 being provided with a downward scale arrow 302, the scale arrow 302 being used to contrast the start and end point markings on the cleaning gun 1.
The working process of the utility model is as follows:
and (3) system assembly: in the process of producing rolled glass, in order to avoid sticking rollers and improve the quality of glass sheets, or to cope with some defects, the lower rolling rollers of a key equipment calender are required to be cleaned. The high-pressure cleaner 307 is connected with a water tank 310, the middle water quantity is controlled by a water tank valve 309, the electric power of the high-pressure cleaner 307 is controlled by a power supply 308, the cleaning gun 1 is connected with the guiding movable block 2, the cleaning gun 1 is connected with a water pipeline 304 in the middle of the high-pressure cleaner 307, and the water quantity is controlled by a pipeline valve 305.
Test gun: the assembled cleaning gun system is placed at a proper place, a pipeline valve 305 is opened, a power supply 308 is started, fan-shaped water flow sprayed from the series of spray heads 104 is watched, the water quantity and the pressure of the fan-shaped water flow are known, the water quantity and the pressure of the fan-shaped water flow can be regulated by regulating a regulating valve of a high-pressure cleaning machine 307, and the power supply and the valve 305 are turned off after the cleaning gun system is proper.
Angle adjustment of the serial spray heads 104: the gun barrel 103 of the cleaning gun 1 is placed on the guide rail 4 of the lower calendaring roller 7, pushed forward, and guided by the guiding movable block 2, the serial spray heads 104 are opposite to the lower calendaring roller 7, if the angle of the serial spray heads 104 is unsuitable, the fastening wires 202 on the gun sleeve 201 are loosened, the gun barrel 103 is rotated, and the angle between the serial spray heads 104 and the lower calendaring roller 7 is regulated to be suitable.
Normal roller washing: the valve 305 is opened, the power supply 308 is started, water is sprayed out at a proper pressure, water amount and spraying angle to clean the lower calendaring roll 7, and the whole operation is gradually finished from one end to the other end. In the course of the cleaning process, the cleaning solution,
the speed can be slow or the pushing fixed point cleaning can be stopped appropriately according to the requirements in production, such as the glass defects of easy sticking of rollers or easy occurrence of black spots in a certain place.
Control of the cleaning speed: the cleaning gun is marked with start and end point marks. The label 301 is fixed on a calender, when cleaning, the starting mark is aligned with the scale arrow 302, the cleaning gun is pushed forward, the scale structure 102 and the scale arrow 302 on the gun are observed, the cleaning gun is enabled to move forward at a constant speed, and when the scale arrow 302 is aligned with the end mark, the cleaning gun stops moving forward and keeps required time.
In the cleaning process, the lower calendaring roller can be repeatedly cleaned due to the serial spray heads 104, so that the phenomenon of missing cleaning in the past old mode is overcome, the reworking phenomenon is stopped, and the production cost is reduced; meanwhile, the middle part of the lower calendaring roll 7 is cooled more obviously, and the roll sticking phenomenon is effectively overcome.
In the utility model, the guide block 203 is closely attached to the bottom guide rail 4, so that the angle and the advancing direction of the serial spray heads 104 are ensured, the operation is more convenient, and the effect is better.
The utility model has good cleaning effect and solves the quality problems of black spots, gray spots and the like; meanwhile, the temperature of the calendaring roller is reduced, so that the problem of sticking the roller in the production process is effectively prevented; the time for cleaning the roller is greatly shortened.
The above embodiments are only for illustrating the technical solution of the present utility model, and it should be understood by those skilled in the art that although the present utility model has been described in detail with reference to the above embodiments: modifications and equivalents may be made thereto without departing from the spirit and scope of the utility model, which is intended to be encompassed by the claims.
If the terms "first," "second," etc. are used herein to define a part, those skilled in the art will recognize that: the use of "first" and "second" is for convenience only as well as for simplicity of description, and nothing more than a particular meaning of the terms is intended to be used unless otherwise stated.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Claims (8)
1. A wash gun for a calender roll, characterized by: including cleaning gun, direction movable block, guide rail and auxiliary facilities, wherein:
the cleaning gun comprises a gun barrel, and a series of spray heads are arranged on the gun barrel; one end of the gun barrel is connected with an auxiliary facility, and the auxiliary facility supplies water to the gun barrel;
the guiding movable block comprises a guiding block, a gun sleeve is fixedly arranged on the guiding block, and a gun barrel of the cleaning gun passes through the gun sleeve and is fixed through the adjustable locking mechanism;
the guide rail is located the below of calender roll and along calender roll's length direction arrangement, and the cleaning gun is placed on the guide rail, guide block and guide rail sliding fit simultaneously.
2. The calender roll flushing gun of claim 1, wherein: the guide rail is a V-shaped groove guide rail, the guide block is a V-shaped seat matched with the V-shaped groove guide rail, and the gun sleeve is fixed in a V-shaped groove of the V-shaped seat.
3. The calender roll flushing gun of claim 1, wherein: the adjustable locking mechanism comprises a fastening wire arranged on the gun sleeve, and the fastening wire penetrates through the gun sleeve and locks the gun barrel.
4. The calender roll flushing gun of claim 1, wherein: the guide rail is supported by a guide rail bracket.
5. The calender roll flushing gun according to any one of claims 1-4, characterised in that: the auxiliary facilities comprise a water pipeline, a pipeline valve, a filter, a high-pressure cleaning machine, a power supply, a water tank valve and a water tank, wherein the high-pressure cleaning machine is connected with the water tank, the middle water quantity is controlled by the water tank valve, the power of the high-pressure cleaning machine is controlled by the power supply, the cleaning gun is connected with the high-pressure cleaning machine through the water pipeline, and the water quantity is controlled by the pipeline valve.
6. The calender roll flushing gun of claim 5, wherein: the gun barrel one end of cleaning gun is equipped with quick-operation joint, and the barrel other end is equipped with the end cap, and the tip of water pipeline is equipped with the pipeline and connects, and the pipeline connects and quick-operation joint is connected.
7. The calender roll flushing gun of claim 6, wherein: and one end, close to the quick connector, of the cleaning gun is provided with a scale structure, and the scale structure is provided with a starting mark and a finishing mark.
8. The calender roll flushing gun of claim 7, wherein: the automatic cleaning machine further comprises a label, wherein the label is fixed on the calender and is provided with a scale arrow, and the scale arrow is used for contrasting the starting mark and the end mark on the cleaning gun.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320596632.3U CN219483558U (en) | 2023-03-24 | 2023-03-24 | Flushing gun for calendaring roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320596632.3U CN219483558U (en) | 2023-03-24 | 2023-03-24 | Flushing gun for calendaring roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219483558U true CN219483558U (en) | 2023-08-08 |
Family
ID=87512217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320596632.3U Active CN219483558U (en) | 2023-03-24 | 2023-03-24 | Flushing gun for calendaring roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219483558U (en) |
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2023
- 2023-03-24 CN CN202320596632.3U patent/CN219483558U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant |