CN219470111U

CN219470111U - Quenching device for thrust wheel

Info

Publication number: CN219470111U
Application number: CN202320593658.2U
Authority: CN
Inventors: 郁年根; 郁丽娟
Original assignee: Taizhou Gaoke Industrial Furnace Co ltd
Current assignee: Taizhou Gaoke Industrial Furnace Co ltd
Priority date: 2023-03-23
Filing date: 2023-03-23
Publication date: 2023-08-04
Anticipated expiration: 2033-03-23

Abstract

The utility model relates to the technical field of thrust wheels, and discloses a quenching device for a thrust wheel. This guenching unit for thrust wheel, through removing steam mechanism, the starter motor makes the pivot rotate, drive the disc and take place rotatoryly, the fixed column is rotatory round the centre of a circle of disc, it is rotatory to drive the bearing in step, and then make the haulage rope tighten up or loosen, the cooperation is connected the rope, and utilize the elasticity of rubber elasticity rope, make the head that induced drafts carry out reciprocating swing, through starting the suction fan, absorb a large amount of steam that will quench and produce, because copper pipe passes through the coolant liquid storage tank, thereby intraductal steam is collected in the recovery box by the coolant liquid rapid cooling after the condensation becomes liquid, conveniently concentrate purification treatment, the steam that is convenient for detach quenching and produce has been realized, prevent that steam from influencing staff's healthy effect.

Description

Quenching device for thrust wheel

Technical Field

The utility model relates to the technical field of thrust wheels, in particular to a quenching device for a thrust wheel.

Background

The quenching device of the thrust wheel is supporting equipment for quenching the thrust wheel, quenching treatment is needed to be carried out on the thrust wheel in order to improve internal stress of the thrust wheel and internal stress of the thrust wheel in environmental forging, and along with continuous development of technology, the requirements of people on the manufacturing process of the quenching device of the thrust wheel are higher and higher.

According to Chinese patent CN212426116U, a quenching device of a thrust wheel is described, the thrust wheel can be conveniently positioned through a thrust wheel positioning mechanism, the quenched thrust wheel can be conveniently extracted and carried through a thrust wheel magnet absorbing mechanism, the effect of preventing scalding is achieved, better support can be achieved through a support frame, and a connecting seat, a quenching spray gun and a quenching head are conveniently and better quenched; however, the device is exposed outside, in the prior art, the quenching operation is to quench the heated thrust wheel through cooling liquid, so as to finish the heat treatment operation of the thrust wheel, and the operation mode generates a large amount of vapor when the high temperature is contacted with the cooling liquid during the operation, and some organic solutions are added into the cooling liquid, and are easily absorbed by staff after being evaporated, so that the staff is greatly injured.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the quenching device for the thrust wheel has the advantages of being convenient for removing steam generated by quenching, preventing the steam from affecting the body health of staff and the like, and solves the problem that the steam causes great damage to the body of the staff.

(II) technical scheme

In order to achieve the above purpose, the present utility model provides the following technical solutions: the quenching device for the thrust wheel comprises a quenching box body, wherein a quenching table is arranged in the quenching box body, a thrust wheel placing rack is arranged on the quenching table, a quenching gun assembly is arranged in the quenching box body, and a cooling liquid storage tank is arranged in the quenching box body.

The quenching tank is provided with a steam removing mechanism, the steam removing mechanism comprises a reciprocating swing absorption assembly, the reciprocating swing assembly is connected with a condensation recovery assembly, and the cooling liquid storage tank is provided with a cooling mechanism.

Preferably, the reciprocating swing absorption assembly comprises a fixed plate, the fixed plate is installed on the quenching box, install the motor on the fixed plate, the output of motor runs through the fixed plate and is connected with the pivot, be connected with the disc in the pivot, fixedly connected with fixed column on the disc, be provided with the bearing on the fixed column, the inner circle outer wall and the fixed column fixed connection of bearing, the outer lane outer wall connection of bearing has the one end of haulage rope, the through-hole has been seted up on the quenching box, the other end of haulage rope passes the through-hole and extends to inside the quenching box.

Preferably, the condensation recovery assembly comprises a suction fan, the suction fan is installed on the quenching box body, an air suction port and an air outlet are formed in the suction fan, an air suction hose is arranged on the air suction port in a communicating mode, an air suction head is arranged on the air suction hose in a penetrating mode through the outer wall of the quenching box body in a communicating mode, the other end of the traction rope is connected with the air suction head, an air suction hard pipe is arranged on the air outlet in a communicating mode, a copper pipe is arranged on the air suction hard pipe in a communicating mode, and the copper pipe penetrates through a cooling liquid storage tank inside the quenching box body and extends to the outside of the quenching box body.

Preferably, the cooling mechanism comprises a cooling liquid pump, the cooling liquid pump is installed on the quenching box, the cooling liquid pump is provided with inlet and liquid outlet, the intercommunication is provided with the imbibition hard tube on the inlet, the imbibition hard tube runs through the quenching box and extends to the inside of cooling liquid storage tank, the intercommunication is provided with out the liquid hose on the liquid outlet, the liquid hose runs through the directional thrust wheel rack of quenching box, install the shower nozzle on the liquid hose, quenching box internally mounted has the fixed pulley, be connected with the one end of connecting the rope on the head that induced drafts, the one end of connecting the rope passes the fixed pulley and is connected with the shower nozzle, be connected with the one end of rubber elasticity rope on the shower nozzle, the other end and the quenching box fixed connection of rubber elasticity rope.

Preferably, a box door is arranged on the outer wall of the front surface of the quenching box body, and an observation window is arranged on the box door.

Preferably, strip-shaped water seepage openings are uniformly arranged on the quenching table at intervals.

Preferably, a recovery box is arranged at the tail end of the copper pipe.

Compared with the prior art, the utility model provides a quenching device for a thrust wheel, which comprises the following components

The beneficial effects are that:

1. this guenching unit for thrust wheel, through removing steam mechanism, the starter motor makes the pivot rotate, drive the disc and take place rotatoryly, the fixed column is rotatory round the centre of a circle of disc, it is rotatory to drive the bearing in step, and then make the haulage rope tighten up or loosen, the cooperation is connected the rope, and utilize the elasticity of rubber elasticity rope, make the head that induced drafts carry out reciprocating swing, through starting the suction fan, absorb a large amount of steam that will quench and produce, because copper pipe passes through the coolant liquid storage tank, thereby intraductal steam is collected in the recovery box by the coolant liquid rapid cooling after the condensation becomes liquid, conveniently concentrate purification treatment, the steam that is convenient for detach quenching and produce has been realized, prevent that steam from influencing staff's healthy effect.

2. According to the quenching device for the thrust wheel, the spray head is made to swing back and forth by utilizing the reciprocating swing absorption assembly through the cooling mechanism, the cooling liquid pump is started, the cooling liquid in the cooling liquid storage tank is pumped out, and the spray head is uniformly sprayed to the thrust wheel, so that the effect of rapid quenching and cooling is achieved.

Drawings

FIG. 1 is a schematic diagram of the overall frontal structure of the present utility model;

FIG. 2 is a schematic diagram of the overall internal structure of the present utility model;

FIG. 3 is a schematic view of the overall structure of the swing adsorption module of the present utility model;

FIG. 4 is a schematic view of the overall structure of the condensation recovery assembly of the present utility model;

fig. 5 is a schematic view of the whole structure of the cooling mechanism of the present utility model.

Wherein: 1. quenching the box body; 2. a door; 3. a quenching station; 4. a supporting wheel placing rack; 5. a quench gun assembly; 6. a cooling liquid storage tank; 7. a steam removal mechanism; 701. a fixing plate; 702. a motor; 703. a rotating shaft; 704. a disc; 705. fixing the column; 706. a bearing; 707. a traction rope; 708. a suction fan; 709. an air suction hose; 710. an air suction head; 711. a suction hard tube; 712. copper pipe; 8. a cooling mechanism; 801. a coolant pump; 802. a liquid suction hard tube; 803. a liquid outlet hose; 804. a spray head; 805. a fixed pulley; 806. a connecting rope; 807. a rubber elastic rope; 9. and (5) recovering the box.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-2, a quenching table 3 is installed inside a quenching box 1, a thrust wheel placing frame 4 is installed on the quenching table 3, a quenching gun assembly 5 is arranged inside the quenching box 1, and a cooling liquid storage tank 6 is arranged inside the quenching box 1.

The quenching box body 1 is provided with a steam removal mechanism 7, the air suction head 710 is made to reciprocate through the steam removal mechanism 7 to quickly absorb steam generated by quenching, the steam is condensed into liquid, recovery and purification treatment are convenient to conduct, workers are prevented from influencing the health of the body due to the fact that the steam containing a large amount of harmful substances is sucked, the steam removal mechanism 7 comprises a reciprocating swing absorption assembly, the air suction head 710 and the spray head 804 are made to reciprocate through the reciprocating swing absorption assembly, a condensation recovery assembly is connected to the reciprocating swing assembly, the absorbed hot steam is conveniently and quickly condensed, a cooling mechanism 8 is arranged on the cooling liquid storage tank 6, and the thrust wheel is quickly quenched through the cooling mechanism 8.

Referring to fig. 3, the reciprocating swing absorbing assembly includes a fixing plate 701, the fixing plate 701 is mounted on a quenching box 1, a motor 702 is mounted on the fixing plate 701, an output end of the motor 702 penetrates through the fixing plate 701 to be connected with a rotating shaft 703, a disc 704 is connected to the rotating shaft 703, a fixing column 705 is fixedly connected to the disc 704, a bearing 706 is arranged on the fixing column 705, an inner ring outer wall of the bearing 706 is fixedly connected with the fixing column 705, an outer ring outer wall of the bearing 706 is connected with one end of a traction rope 707, a through hole is formed in the quenching box 1, the other end of the traction rope 707 penetrates through the through hole to extend into the quenching box 1, the reciprocating swing absorbing assembly starts the motor 702 to enable the rotating shaft 703 to rotate to drive the disc 704 to rotate, the fixing column 705 rotates around a circle center of the disc 704, and synchronously drives the bearing 706 to tighten or loosen the traction rope 707, when the traction rope 707 tightens up, the rope 707 is prevented from winding on the fixing column 705 when moving, thereby driving a suction head 710 to move 804 to one side, and the other side in coordination with the connection rope 806, thereby stretching the elastic rope 807, and loosening the rubber rope 710, and the elastic head 804 are pulled by the elastic head 804.

Referring to fig. 4, the condensation recovery assembly includes a suction fan 708, the suction fan 708 is mounted on the quenching box 1, an air suction opening and an air outlet are provided on the suction fan 708, an air suction hose 709 is provided on the air suction opening, the air suction hose 709 penetrates through the outer wall of the quenching box 1 and is provided with an air suction head 710, the other end of the traction rope 707 is connected with the air suction head 710, an air suction hard tube 711 is provided on the air outlet and is provided with a copper pipe 712, the copper pipe 712 penetrates through the cooling liquid storage tank 6 inside the quenching box 1 and extends to the outside of the quenching box 1, the suction fan 708 is started through the condensation recovery assembly, the swing air suction head 710 absorbs a large amount of vapor generated by cooling, and the vapor enters the copper pipe 712 through the air suction hose 709 and the air suction hard tube 711.

Referring to fig. 5, a cooling mechanism 8 includes a cooling liquid pump 801, the cooling liquid pump 801 is mounted on a quenching tank 1, the cooling liquid pump 801 is provided with a liquid inlet and a liquid outlet, a liquid suction hard pipe 802 is communicated with the liquid inlet, the liquid suction hard pipe 802 extends to the inside of a cooling liquid storage tank 6 through the quenching tank 1, a liquid outlet hose 803 is communicated with the liquid outlet, the liquid outlet hose 803 penetrates through the quenching tank 1 to point to a supporting wheel placing rack 4, a spray head 804 is mounted on the liquid outlet hose 803, a fixed pulley 805 is mounted in the quenching tank 1, one end of a connecting rope 806 is connected to the air suction head 710, one end of the connecting rope 806 is connected with the spray head 804 through the fixed pulley 805, one end of a rubber elastic rope 807 is connected to the spray head 804, the other end of the rubber elastic rope 807 is fixedly connected with the quenching tank 1, the cooling mechanism 8 is used for starting the cooling liquid pump 801 to pump the cooling liquid in the cooling liquid storage tank 6, and the spray head 804 is uniformly sprayed to the supporting wheels for rapid quenching cooling.

Referring to fig. 1, a box door 2 is provided on the front outer wall of a quenching box 1, and an observation window is provided on the box door 2 to prevent steam leakage, and to facilitate the observation of quenching conditions by workers.

Referring to fig. 2, strip-shaped water seepage ports are uniformly formed in the quenching table 3 at intervals, so that the cooling liquid can flow into the cooling liquid storage tank 6 conveniently.

Referring to fig. 1-2, a recovery box 9 is disposed at the end of the copper tube 712, so as to facilitate centralized purification of the condensed coolant.

When the quenching gun assembly is used, after the supporting wheel is quenched through the quenching gun assembly 5, the motor 702 is started to enable the rotating shaft 703 to rotate through the reciprocating swing absorption assembly to drive the disc 704 to rotate, the fixed column 705 rotates around the circle center of the disc 704 and synchronously drives the bearing 706 to rotate, so that the traction rope 707 is tightened or loosened, when the traction rope 707 is tightened, the traction rope 707 is prevented from being wound on the fixed column 705 when moving through the bearing 706, the air suction head 710 is driven to move to one side, the nozzle 804 is driven to move to one side through the cooperation of the connecting rope 806, the rubber elastic rope 807 is stretched, and when the traction rope 707 is loosened, the air suction head 710 and the nozzle 804 are pulled to the other side through the elasticity of the rubber elastic rope 807, so that the air suction head 710 and the nozzle 804 can swing in a reciprocating mode.

The cooling mechanism 8 starts the cooling liquid pump 801 to pump out the cooling liquid in the cooling liquid storage tank 6, and the cooling liquid is uniformly sprayed to the thrust wheel through the spray head 804 to perform rapid quenching cooling.

Through condensation recovery subassembly, start suction fan 708, wobbling suction head 710 absorbs the a large amount of steam that produce of cooling, get into in copper pipe 712 through suction hose 709 and suction hard tube 711, thereby because copper pipe 712 is cooled down fast by the coolant liquid and is condensed and become liquid and flow into recovery box 9 in and be collected, conveniently concentrate purification treatment, prevent that the steam that the quenching produced from influencing staff's health.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a quenching device for thrust wheel, includes quenching box (1), its characterized in that: the quenching device is characterized in that a quenching table (3) is arranged in the quenching box body (1), a supporting wheel placing rack (4) is arranged on the quenching table (3), a quenching gun component (5) is arranged in the quenching box body (1), a cooling liquid storage tank (6) is arranged in the quenching box body (1),

the quenching tank body (1) is provided with a steam removing mechanism (7), the steam removing mechanism (7) comprises a reciprocating swing absorption assembly, the reciprocating swing assembly is connected with a condensation recovery assembly, and the cooling liquid storage tank (6) is provided with a cooling mechanism (8).

2. The quenching device for thrust wheels according to claim 1, wherein: the reciprocating swing absorption assembly comprises a fixed plate (701), the fixed plate (701) is arranged on a quenching box body (1), a motor (702) is arranged on the fixed plate (701), an output end of the motor (702) penetrates through the fixed plate (701) to be connected with a rotating shaft (703), a disc (704) is connected to the rotating shaft (703), a fixed column (705) is fixedly connected to the disc (704), a bearing (706) is arranged on the fixed column (705), an outer wall of an inner ring of the bearing (706) is fixedly connected with the fixed column (705), one end of a traction rope (707) is connected to an outer wall of an outer ring of the bearing (706), a through hole is formed in the quenching box body (1), and the other end of the traction rope (707) penetrates through the through hole to extend into the quenching box body (1).

3. The quenching device for thrust wheels according to claim 2, wherein: the condensation recovery assembly comprises a suction fan (708), the suction fan (708) is arranged on a quenching box body (1), an air suction opening and an air outlet are formed in the suction fan (708), an air suction hose (709) is arranged on the air suction opening in a communicating mode, the air suction hose (709) penetrates through the outer wall of the quenching box body (1) and is provided with an air suction head (710), the other end of a traction rope (707) is connected with the air suction head (710), an air suction hard pipe (711) is arranged on the air outlet in a communicating mode, a copper pipe (712) is arranged on the air suction hard pipe (711) in a communicating mode, and the copper pipe (712) penetrates through a cooling liquid storage tank (6) inside the quenching box body (1) and extends to the outside of the quenching box body (1).

4. A quenching apparatus for thrust wheels as claimed in claim 3, wherein: the cooling mechanism (8) comprises a cooling liquid pump (801), the cooling liquid pump (801) is installed on a quenching box body (1), the cooling liquid pump (801) is provided with a liquid inlet and a liquid outlet, a liquid suction hard pipe (802) is arranged on the liquid inlet in a communicating mode, the liquid suction hard pipe (802) penetrates through the quenching box body (1) to extend to the inside of a cooling liquid storage tank (6), a liquid outlet hose (803) is arranged on the liquid outlet in a communicating mode, the liquid outlet hose (803) penetrates through the quenching box body (1) to point to a supporting wheel placing frame (4), a spray head (804) is installed on the liquid outlet hose (803), a fixed pulley (805) is installed in the quenching box body (1) in an internal mode, one end of a connecting rope (806) is connected with the spray head (804) in a communicating mode, one end of the connecting rope (806) penetrates through the fixed pulley (805), one end of the rubber elastic rope (807) is connected with the spray head (804), and the other end of the rubber elastic rope (807) is fixedly connected with the quenching box body (1).

5. The quenching device for thrust wheels according to claim 1, wherein: the front outer wall of the quenching box body (1) is provided with a box door (2), and the box door (2) is provided with an observation window.

6. The quenching device for thrust wheels according to claim 1, wherein: strip-shaped water seepage ports are uniformly arranged on the quenching table (3) at intervals.

7. A quenching apparatus for thrust wheels as claimed in claim 3, wherein: the tail end of the copper pipe (712) is provided with a recovery box (9).