CN219466023U - Lower guide rod nut dismounting tool for pantograph of motor train unit - Google Patents
Lower guide rod nut dismounting tool for pantograph of motor train unit Download PDFInfo
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- CN219466023U CN219466023U CN202320286232.2U CN202320286232U CN219466023U CN 219466023 U CN219466023 U CN 219466023U CN 202320286232 U CN202320286232 U CN 202320286232U CN 219466023 U CN219466023 U CN 219466023U
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Abstract
Description
技术领域technical field
本实用新型属于动车组检修维护领域,涉及一种动车组受电弓下导杆螺母拆装工装。The utility model belongs to the field of overhaul and maintenance of a motor train unit, and relates to a tool for disassembling and assembling a guide rod nut under a pantograph of a motor train unit.
背景技术Background technique
CRH380B(L)动车组受电弓下导杆是支撑受电弓总成的重要部件,其主要由下拉杆、固定螺母以及连接部分组成,一端与受电弓下臂相连接,另一端与受电弓框架相连接。The pantograph lower guide rod of CRH380B(L) EMU is an important part supporting the pantograph assembly. It is mainly composed of a lower rod, a fixing nut and a connecting part. The pantograph frame is connected.
在以往检修过程中,曾发现过多起因受电弓被击打导致下导杆变形弯曲的故障,而出现这种情况则必须更换下导杆或对下导杆进行矫正处理。In the previous maintenance process, many faults were found that the lower guide rod was deformed and bent due to the impact of the pantograph. In this case, the lower guide rod must be replaced or corrected.
然而,在更换或矫正下导杆时,需要拆卸下导杆与下臂连接的环形固定螺母,环形固定螺母为异形件,其结构如图1所示。However, when replacing or correcting the lower guide rod, it is necessary to disassemble the ring fixing nut connecting the lower guide rod and the lower arm. The ring fixing nut is a special-shaped part, and its structure is shown in FIG. 1 .
在环形固定螺母101外圆周均布有四个凹槽102。Four grooves 102 are uniformly distributed on the outer circumference of the ring fixing nut 101 .
目前,工具室内并没有合适的拆卸工具,因此,环形固定螺母极难拆卸,且在拆卸过程中容易损伤其他部件。At present, there is no suitable removal tool in the tool room, so the ring fixing nut is extremely difficult to remove, and other components are easily damaged during the removal process.
故每次有故障时,均需依赖厂家处理。有时厂家无法第一时间到位,会极大影响故障处理,进而影响列车安全正点上线。Therefore, every time there is a fault, it is necessary to rely on the manufacturer to deal with it. Sometimes the manufacturer cannot be in place at the first time, which will greatly affect the troubleshooting, and then affect the safety of the train on time.
可见,受限于缺少合适的环形固定螺母拆卸工装,因而无法及时更换或矫正下导杆,进而影响了动车组检修效率。It can be seen that due to the lack of suitable ring fixing nut removal tooling, the lower guide rod cannot be replaced or corrected in time, which affects the efficiency of EMU maintenance.
实用新型内容Utility model content
本实用新型的目的在于提出一种动车组受电弓下导杆螺母拆装工装,其结构简单,且能够快速实现环形固定螺母的拆卸和安装,提高了下导杆更换或矫正效率。The purpose of the utility model is to provide a disassembly and assembly tool for the lower guide rod nut of the pantograph of the EMU, which has a simple structure, and can quickly realize the disassembly and installation of the ring-shaped fixing nut, and improves the replacement or correction efficiency of the lower guide rod.
本实用新型为了实现上述目的,采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种动车组受电弓下导杆螺母拆装工装,包括:A tool for disassembling and assembling the nut of the lower guide rod of the pantograph of an EMU, comprising:
包括工装主体;including tooling body;
设置于工装主体一端内侧的套筒结构,该套筒结构为圆形,且大小与下导杆和下臂之间连接的环形固定螺母相适应;在套筒结构的内壁上设有与环形固定螺母的外圆周凹槽相吻合的凸块;The sleeve structure arranged on the inner side of one end of the tooling body, the sleeve structure is circular, and its size is adapted to the ring fixing nut connected between the lower guide rod and the lower arm; on the inner wall of the sleeve structure, there is a ring fixing nut The protrusion that matches the outer circumferential groove of the nut;
设置于工装主体另一端内侧的扳手操作孔;The wrench operation hole provided on the inner side of the other end of the tooling body;
以及施力扳手,施力扳手的施力端的形状和大小与所述扳手操作孔的形状和大小均相适配,且能够以插拔的方式与扳手操作孔配合;As well as a force applying wrench, the shape and size of the force applying end of the force applying wrench are adapted to the shape and size of the wrench operating hole, and can be matched with the wrench operating hole in a plug-in manner;
其中,套筒结构所在的工装主体端侧与扳手操作孔所在的工装主体端侧具体是指所述工装主体上的一组相对端侧。Wherein, the end side of the tooling main body where the sleeve structure is located and the tooling main body end side where the wrench operation hole is located specifically refer to a group of opposite end sides on the tooling main body.
优选地,凸块的数量与凹槽的数量相等,且各个凸块在套筒结构的内壁上为均匀排布。Preferably, the number of protrusions is equal to the number of grooves, and each protrusion is evenly arranged on the inner wall of the sleeve structure.
优选地,凸块以及凹槽的数量均为四个。Preferably, there are four protrusions and four grooves.
优选地,工装主体、套筒结构、凸块以及扳手操作孔为一体加工成型的。Preferably, the main body of the frock, the sleeve structure, the bump and the wrench operating hole are integrally formed.
优选地,扳手操作孔为内四角操作孔或内六角操作孔。Preferably, the wrench operation hole is an inner square operation hole or an inner hexagon operation hole.
优选地,所述施力扳手采用T型扳手;Preferably, the force wrench adopts a T-type wrench;
T型扳手的施力端的形状和大小与扳手操作孔的形状和大小均相适配。The shape and size of the force-applying end of the T-shaped wrench are compatible with the shape and size of the wrench operating hole.
本实用新型具有如下优点:The utility model has the following advantages:
如上所述,本实用新型述及了一种动车组受电弓下导杆螺母拆装工装,该工装的一端内侧设置有套筒结构,其中,套筒结构具有与(下导杆和下臂之间连接的)环形固定螺母相适应的外形,且在套筒结构的内壁上设有与环形固定螺母的外圆周凹槽相吻合的凸块,工装的另一相对端内侧为扳手操作孔,方便采用辅助扳手施力。当需要拆卸受电弓下导杆螺母(即环形固定螺母)时,只需要将套筒结构对准环形固定螺母,并使得凸块插入相应的凹槽中,另一端用扳手伸入扳手操作孔拧动即可实现环形固定螺母的快速拆卸和安装,大大提高了下导杆的更换或矫正效率。As mentioned above, the utility model relates to a tool for disassembling and assembling the nut of the lower guide rod of the pantograph of an EMU. A sleeve structure is arranged on the inner side of one end of the tool, wherein the sleeve structure has the same structure as (the lower guide rod and the lower arm The shape of the ring-shaped fixing nut that is connected between them is adapted to the shape, and the inner wall of the sleeve structure is provided with a bump that matches the outer circumferential groove of the ring-shaped fixing nut, and the inner side of the other opposite end of the tooling is a wrench operation hole. It is convenient to use an auxiliary wrench to apply force. When it is necessary to remove the pantograph lower guide rod nut (that is, the ring fixing nut), it is only necessary to align the sleeve structure with the ring fixing nut, and insert the protrusion into the corresponding groove, and use a wrench to extend the other end into the wrench operation hole The fast disassembly and installation of the ring fixing nut can be realized by twisting, which greatly improves the replacement or correction efficiency of the lower guide rod.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art.
图1为环形固定螺母的结构示意图。Fig. 1 is a schematic structural diagram of a ring fixing nut.
图2为本实用新型实施例1中动车组受电弓下导杆螺母拆装工装的一端示意图。Fig. 2 is a schematic diagram of one end of the disassembly and assembly tooling for the guide rod nut under the pantograph of the EMU in Embodiment 1 of the utility model.
图3为本实用新型实施例1中动车组受电弓下导杆螺母拆装工装的侧视图。Fig. 3 is a side view of the assembly and disassembly tooling for the guide rod nut under the pantograph of the EMU in Embodiment 1 of the utility model.
图4为本实用新型实施例1中动车组受电弓下导杆螺母拆装工装的另一端示意图。Fig. 4 is a schematic diagram of the other end of the disassembly and assembly tooling for the guide rod nut under the pantograph of the EMU in Embodiment 1 of the utility model.
图5为与本实用新型实施例1中螺栓拆卸工装配合的T型扳手的结构示意图。Fig. 5 is a structural schematic diagram of a T-shaped wrench matched with the bolt removal tool in Example 1 of the present invention.
图6为本实用新型实施例2中动车组受电弓下导杆螺母拆装工装的另一端示意图。Fig. 6 is a schematic diagram of the other end of the disassembly and assembly tooling for the guide rod nut under the pantograph of the EMU in Embodiment 2 of the utility model.
图7为与本实用新型实施例2中螺栓拆卸工装配合的T型扳手的结构示意图。Fig. 7 is a schematic structural diagram of a T-shaped wrench matched with the bolt dismounting tool in Example 2 of the present invention.
其中,101-环形固定螺母,102-外圆周凹槽;1-工装主体,2-套筒结构,3-凸块,4-扳手操作孔,5-T型扳手,6-凹陷区。Among them, 101-annular fixing nut, 102-outer circumferential groove; 1-tooling body, 2-sleeve structure, 3-projection, 4-wrench operation hole, 5-T-type wrench, 6-depressed area.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example.
基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,本实用新型实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiment of the utility model are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,在本实用新型中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present application, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, the terms "connection" and "fixation" should be understood in a broad sense, for example, "fixation" can be a fixed connection, a detachable connection, or an integration; It may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two elements or an interaction relationship between two elements, unless otherwise clearly defined. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
另外,本实用新型各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as the technical solution. Combination does not exist, nor is it within the scope of protection required by the utility model.
实施例1Example 1
如图2至图4所示,本实施例述及一种动车组受电弓下导杆螺母拆装工装,用于解决下导杆和下臂之间连接的环形固定螺母的拆装问题。As shown in Fig. 2 to Fig. 4, this embodiment relates to a disassembly and assembly tooling for the lower guide rod nut of the pantograph of the EMU, which is used to solve the problem of disassembly and assembly of the ring-shaped fixing nut connected between the lower guide rod and the lower arm.
该动车组受电弓下导杆螺母拆装工装,包括工装主体1。The assembly and disassembly tooling for the guide rod nut under the pantograph of the EMU includes a main body 1 of the tooling.
工装主体1的一端内侧设置套筒结构2。A sleeve structure 2 is arranged inside one end of the tool body 1 .
该套筒结构2为圆形,且大小与环形固定螺母101相适应。此处相适应,以套筒结构2能够套在环形固定螺母101上为宜。The sleeve structure 2 is circular, and its size is adapted to the ring fixing nut 101 . Adapted here, it is advisable that the sleeve structure 2 can be sleeved on the ring fixing nut 101 .
在套筒结构2的内壁上设有与环形固定螺母101的外圆周凹槽102相吻合的凸块3。其中,凸块3的数量与凹槽102的数量相等。On the inner wall of the sleeve structure 2 there is provided a protrusion 3 matching the outer circumferential groove 102 of the ring fixing nut 101 . Wherein, the number of bumps 3 is equal to the number of grooves 102 .
各个凸块在套筒结构2的内壁上为均匀排布。Each protrusion is evenly arranged on the inner wall of the sleeve structure 2 .
由于凹槽102为四个,如图1所示,因此,凸块3也设置为四个。另外,由于每个凹槽102均为矩形状。Since there are four grooves 102 , as shown in FIG. 1 , there are also four protrusions 3 . In addition, since each groove 102 is rectangular.
因此,本实施例中凸块3的形状也可以设置为矩形状。Therefore, the shape of the bump 3 in this embodiment can also be set as a rectangle.
此外,在每个凸块3的根部两侧,即凸块3的底部与套筒结构2的内壁连接位置的相对侧均设有凹陷区,例如图2中的凹陷区6。In addition, a recessed area, such as the recessed area 6 in FIG.
通过凹陷区6使得各个凸块3能够更加顺利地插入到相应的凹槽102中。本实施例中凹陷区6优选为圆弧形凹陷区。Each bump 3 can be inserted into the corresponding groove 102 more smoothly through the recessed area 6 . In this embodiment, the recessed area 6 is preferably an arc-shaped recessed area.
如图4所示,工装主体1的另一端内侧设置扳手操作孔4。As shown in FIG. 4 , a wrench operation hole 4 is provided on the inner side of the other end of the frock body 1 .
其中,套筒结构2所在端侧与扳手操作孔4所在端侧是指工装主体1上的一组相对端侧,例如图3中左、右侧。Wherein, the end side where the sleeve structure 2 is located and the end side where the wrench operation hole 4 is located refer to a group of opposite end sides on the tool body 1 , such as the left and right sides in FIG. 3 .
如图4所示,扳手操作孔4为内四角操作孔。As shown in Figure 4, the wrench operating hole 4 is an inner four-corner operating hole.
此外,动车组受电弓下导杆螺母拆装工装还包括T型扳手5,如图5所示。该T型扳手的施力端的形状和大小与扳手操作孔4的形状和大小均相适配。In addition, the assembly and disassembly tooling for the guide rod nut under the pantograph of the EMU also includes a T-type wrench 5, as shown in Fig. 5 . The shape and size of the force application end of the T-shaped wrench are compatible with the shape and size of the wrench operating hole 4 .
T型扳手5以能够插拔的连接方式与扳手操作孔4配合。具体的,T型扳手5的施力端是指T型扳手插入扳手操作孔4的一端。The T-shaped wrench 5 cooperates with the wrench operation hole 4 in a pluggable connection manner. Specifically, the force application end of the T-type wrench 5 refers to the end of the T-type wrench inserted into the wrench operation hole 4 .
同理,本实施例中T型扳手5的施力端为四边形。Similarly, in this embodiment, the force application end of the T-shaped wrench 5 is quadrangular.
通过将T型扳手5的施力端插入扳手操作孔4,并与扳手操作孔4配合,方便对工装主体1施力,进而方便工装主体1对环形固定螺母101进行快速拆卸或安装工作,大大提高了下导杆的更换或矫正效率。By inserting the force-applying end of the T-shaped wrench 5 into the wrench operating hole 4 and cooperating with the wrench operating hole 4, it is convenient to apply force to the tooling main body 1, thereby facilitating the quick disassembly or installation of the tooling main body 1 to the ring fixing nut 101, which greatly improves Replacement or correction efficiency of the lower guide rod.
当然,T型扳手5也可以替换为棘轮扳手。需要说明的是,T型扳手5或棘轮扳手均为成熟扳手,只是用于辅助本实施例中工装主体1。Of course, the T-wrench 5 can also be replaced by a ratchet wrench. It should be noted that the T-type wrench 5 or the ratchet wrench are all mature wrenches, and are only used to assist the tooling main body 1 in this embodiment.
当然,本实施例并不局限于以上两种结构形式的施力扳手,其他容易想到的具有与上述T型扳手5/棘轮扳手具有相同或相近功能的施力扳手,均落入本实用新型的保护范围,理应受到本实用新型的保护。Of course, the present embodiment is not limited to the force applying wrenches of the above two structural forms, and other easily conceivable force applying wrenches with the same or similar functions as the above-mentioned T-shaped wrench 5/ratchet wrench all fall into the scope of the present utility model. The scope of protection should be protected by the utility model.
本实施例中工装主体1、套筒结构2、凸块3以及扳手操作孔4为一体加工成型的,利于提高动车组受电弓下导杆螺母拆装工装的整体结构强度。In this embodiment, the main body 1 of the tooling, the sleeve structure 2, the bump 3 and the wrench operating hole 4 are integrally formed, which is beneficial to improving the overall structural strength of the tooling for disassembling and assembling the guide rod nut under the pantograph of the EMU.
本实用新型中动车组受电弓下导杆螺母拆装工装的大致工作过程如下:The general working process of disassembling and assembling tooling for the guide rod nut under the pantograph of the EMU in the utility model is as follows:
在需要拆卸环形固定螺母101时,其过程如下:When it is necessary to disassemble the ring fixing nut 101, the process is as follows:
首先将套筒结构2对准环形固定螺母101,凸块3插入相应的凹槽102内,扳手操作孔4的另一端用T型扳手5卡住。手部作用于T型扳手5,拧动环形固定螺母101既能够轻松拆卸下环形固定螺母101。First align the sleeve structure 2 with the ring fixing nut 101 , insert the protrusion 3 into the corresponding groove 102 , and lock the other end of the wrench operation hole 4 with a T-shaped wrench 5 . The hand acts on the T-shaped wrench 5 , and the ring-shaped fixing nut 101 can be easily disassembled by turning the ring-shaped fixing nut 101 .
安装环形固定螺母101的过程与上述拆卸过程基本相同,此处不再赘述。The process of installing the ring fixing nut 101 is basically the same as the above-mentioned dismounting process, and will not be repeated here.
本实用新型的CRH380B(L)型动车组受电弓下导杆螺母拆装工装,能够快速、准确地实现下导杆与下臂之间连接的环形固定螺母的拆装,极大满足了动车组检修维护作业需要,避免延误故障处理,提高了动车组检修效率。The CRH380B(L) type motor train set pantograph lower guide rod nut disassembly and assembly tooling of the utility model can quickly and accurately realize the disassembly and assembly of the ring-shaped fixing nut connected between the lower guide rod and the lower arm, which greatly satisfies the needs of the motor train. It meets the needs of group inspection and maintenance operations, avoids delays in troubleshooting, and improves the efficiency of EMU inspection and maintenance.
此外,本实用新型的CRH380B(L)型动车组受电弓下导杆螺母拆装工装,还具有结构简单、操作方便等优点,同时有效地避免了拆卸作业中对其它设备的损坏,节省了检修人力付出。In addition, the utility model CRH380B (L) EMU pantograph lower guide rod nut disassembly tooling also has the advantages of simple structure, convenient operation, etc., and effectively avoids damage to other equipment during the disassembly operation, saving Maintenance manpower is paid.
实施例2Example 2
本实施例2也述及了一种动车组受电弓下导杆螺母拆装工装,该工装除了以下技术特征与上述实施例1不同之外,其余技术特征均可参照实施例1。This embodiment 2 also refers to a tool for disassembling and assembling the nut of the guide rod under the pantograph of the EMU. Except for the following technical features that are different from the above-mentioned embodiment 1, other technical features of the tool can be referred to in the embodiment 1.
如图6和图7所示,本实施例中扳手操作孔4为内六角操作孔。同理,T型扳手5的施力端为六边形,以便与上述扳手操作孔4配合使用。As shown in Figures 6 and 7, the wrench operating hole 4 in this embodiment is an inner hexagonal operating hole. Similarly, the force application end of the T-shaped wrench 5 is hexagonal, so as to be used in conjunction with the above-mentioned wrench operation hole 4 .
当然,以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的实用新型构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内,理应受到本实用新型的保护。Of course, the above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. Under the utility model concept of the utility model, the equivalent structures made by using the specification of the utility model and the contents of the accompanying drawings Transformation, or direct/indirect use in other relevant technical fields are all included in the patent protection scope of the present utility model, and should be protected by the utility model.
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CN202320286232.2U CN219466023U (en) | 2023-02-22 | 2023-02-22 | Lower guide rod nut dismounting tool for pantograph of motor train unit |
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