CN219464557U - Buckling equipment for heat exchanger processing - Google Patents
Buckling equipment for heat exchanger processing Download PDFInfo
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- CN219464557U CN219464557U CN202320197852.9U CN202320197852U CN219464557U CN 219464557 U CN219464557 U CN 219464557U CN 202320197852 U CN202320197852 U CN 202320197852U CN 219464557 U CN219464557 U CN 219464557U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model relates to the technical field of heat exchanger processing and discloses buckling equipment for heat exchanger processing, which comprises a workbench and sliding rail fixing plates, wherein the two sides of the top of the workbench are provided with the sliding rail fixing plates, the top of the sliding rail fixing plates is provided with a sliding plate in a sliding manner, one side of the top of the sliding plate is provided with a clamping plate, the other side of the top of the sliding plate is provided with a buckling cylinder, one end of a piston rod of the buckling cylinder is provided with a push plate, one side of the top of the push plate is provided with a strip-shaped adjusting seat, and the top of the strip-shaped adjusting seat is provided with a buckling punch.
Description
Technical Field
The utility model relates to the technical field of heat exchanger processing, in particular to buckling equipment for heat exchanger processing.
Background
A heat exchanger is a device that transfers a portion of the heat of a hot fluid to a cold fluid, also known as a heat exchanger. The heat exchanger is widely applied, such as an aluminum plastic heat exchanger for automobiles in daily life. The heat exchanger can be applied to aluminum-plastic heat exchangers with similar structures and processes in other scenes, and the common aluminum-plastic heat exchangers of automobiles comprise a water tank, an intercooler and an air conditioner warm air. Its main function is to ensure that the process or equipment is at the specific temperature it requires, and is one of the main devices to increase energy utilization.
At present, when an aluminum exchanger product is assembled into a water chamber and buckled with a main board, the water chamber and the main board are buckled together mainly through a simple platform and a buckling die, the method is low in labor efficiency and poor in positioning precision, products are easy to deform to influence product welding, and in addition, different buckling dies are required to be replaced for heat exchangers of different specifications and models, so that the production cost is increased.
Disclosure of Invention
The utility model aims to provide buckling equipment for heat exchanger processing, which solves the problems of low efficiency, poor precision and small application range of the existing all-aluminum heat exchanger in the prior art during the buckling process.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a heat exchanger processing is with withholding equipment, includes workstation and slide rail fixed plate, workstation top both sides are equipped with the slide rail fixed plate, slide rail fixed plate top slip is equipped with the slide, slide top one side is equipped with splint, and the opposite side is equipped with withholds the cylinder, withhold cylinder piston rod one end and is equipped with the push pedal, push pedal top one side is equipped with the bar and adjusts the seat, the bar is adjusted the seat top and is equipped with withholding the terrace die, one of them slide one side is equipped with the clamping cylinder, another slide bottom is equipped with positioning screw, workstation top one side is equipped with the positioning seat, the inside locating lever that is equipped with of positioning seat.
Preferably, the locating rod is located between the two clamping plates, a pressing block is arranged at the top of the locating seat, a through hole is formed between the locating seat and the pressing block, the locating rod is inserted into the through hole, a locating screw is arranged at the center of the top of the pressing block, and the bottom end of the locating screw is abutted against the outer wall of the locating rod.
Preferably, the top of the sliding plate is provided with a mounting frame on one side of the buckling cylinder, the buckling cylinder is fixed on the mounting frame through a screw, the buckling cylinder drives the pushing plate to translate, the bottom end of the clamping cylinder is fixedly connected with the sliding rail fixing plate on one side of the clamping cylinder, and the clamping cylinder drives the sliding plate on one side to translate on the sliding rail fixing plate.
Preferably, a fixing seat is arranged on the sliding rail fixing plate at one side far away from the clamping cylinder, a threaded through hole is formed in the fixing seat, the positioning screw is installed in the threaded through hole through internal and external threaded matching, a screw rod nut is arranged at one side outside the positioning screw rod, the top of the screw rod nut is fixedly connected with the bottom of the sliding plate, and a locking nut is arranged at the outer side, close to the fixing seat, of the positioning screw rod.
Preferably, the main board and the exchanger water chamber of the heat exchanger to be buckled are clamped between the clamping plates, a T-shaped groove is formed in the top of the strip-shaped adjusting seat, and the buckling male die is fixedly arranged in the T-shaped groove through a T-shaped bolt.
Preferably, a right-angle equipment rack is arranged on one side of the top of the workbench, a lifting cylinder is arranged on one side of the top of the right-angle equipment rack, a shaping upper die is arranged at the bottom end of a piston rod of the lifting cylinder, an auxiliary cylinder is arranged on the side face of the right-angle equipment rack, and one end of the piston rod of the auxiliary cylinder is arranged on the mandrel.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, when the buckling equipment for heat exchanger processing is used, the number and the positions of the positioning rods, the positioning screw rods and the buckling convex molds are adjusted according to the specification and the size of the heat exchanger to be processed, the positioning rods are used for positioning the heat exchanger in the length direction, the outer contour of the clamping plates are used for positioning in the height direction, the clamping cylinders are started, so that the clamping plates clamp and fix the main plate, then the buckling cylinders are started to drive the buckling convex molds to translate, the buckling molds in clamping grooves between the main plate and the water chamber of the exchanger are extruded and clamped and fixed, the whole buckling process is realized by providing power for the clamping cylinders and the buckling cylinders, the positioning of the workpieces is realized by the positioning rods and the positioning screw rods, the buckling quality is improved while the buckling efficiency is improved, and the buckling of heat exchangers with different specifications can be suitable for buckling through the adjustable installation design of the buckling convex molds on the strip-shaped adjusting seats.
Drawings
FIG. 1 is a perspective view of a crimping apparatus for heat exchanger tooling of the present utility model;
FIG. 2 is a front view of the crimping apparatus for heat exchanger tooling of the present utility model;
FIG. 3 is a right side view of the crimping apparatus for heat exchanger tooling of the present utility model;
fig. 4 is a top view of the crimping apparatus for heat exchanger processing of the present utility model.
In the figure: 1-a workbench; 2-right angle equipment rack; 3-a mandrel; 4-shaping and upper die; 5-a slide rail fixing plate; 6-sliding plate; 7-clamping plates; 8-buckling and pressing the cylinder; 9-pushing plate; 10-a strip-shaped adjusting seat; 11-buckling and pressing the male die; 12-positioning seats; 13-briquetting; 14-positioning rods; 15-positioning a screw; 16-exchanger water chamber; 17-a motherboard; 18-clamping cylinder.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.
Referring to fig. 1-4, the buckling equipment for heat exchanger processing comprises a workbench 1 and a slide rail fixing plate 5, wherein the slide rail fixing plate 5 is arranged on two sides of the top of the workbench 1, a slide plate 6 is arranged on the top of the slide rail fixing plate 5 in a sliding manner, a clamping plate 7 is arranged on one side of the top of the slide plate 6, a buckling cylinder 8 is arranged on the other side of the top of the slide plate, a push plate 9 is arranged at one end of a piston rod of the buckling cylinder 8, a strip-shaped adjusting seat 10 is arranged on one side of the top of the push plate 9, a buckling male die 11 is arranged on the top of the strip-shaped adjusting seat 10, a clamping cylinder 18 is arranged on one side of one slide plate 6, a positioning screw 15 is arranged at the bottom of the other slide plate 6, a positioning seat 12 is arranged on one side of the top of the workbench 1, and a positioning rod 14 is arranged inside the positioning seat 12. The buckling cylinder 8 is started, the buckling cylinder 8 drives the push plate 9 to translate, so that the strip-shaped adjusting seat 10 on the push plate 9 and the buckling male die 11 are driven to translate, and the buckling in the clamping groove between the main plate 17 and the exchanger water chamber 16 is extruded through the translation of the buckling male die 11, so that the clamping and fixing between the main plate 17 and the exchanger water chamber 16 are realized.
The locating rod 14 is located between two clamping plates 7, the pressing block 13 is arranged at the top of the locating seat 12, a through hole is formed between the locating seat 12 and the pressing block 13, the locating rod 14 is inserted into the through hole, a locating screw is arranged at the center of the top of the pressing block 13, the bottom end of the locating screw is abutted against the outer wall of the locating rod 14, the locating rod 14 is arranged between the clamping plates 7, during manual feeding, the bottom of the main plate 17 is limited through the outer contour of the clamping plates 7, the clamping surface of the clamping plates 7 is matched with the side contour of the main plate 17, the main plate 17 can slide on the clamping surface, then the locating rod 14 is abutted against one side of the main plate 17, so that the fixing of the main plate 17 in the length direction of the clamping plates 7 is achieved, and then the clamping cylinder 18 is started to move the clamping plates 7 on the other side to the free surface of the main plate 17, and clamping operation of the main plate 17 can be achieved.
The top of the sliding plate 6 is provided with a mounting frame on one side of the buckling cylinder 8, the buckling cylinder 8 is fixed on the mounting frame through screws, the buckling cylinder 8 drives the pushing plate 9 to translate, the bottom end of the clamping cylinder 18 is fixedly connected with the sliding rail fixing plate 5 on one side, and the clamping cylinder 18 drives the sliding plate 6 on one side to translate on the sliding rail fixing plate 5.
The fixing seat is arranged on the slide rail fixing plate 5 at one side far away from the clamping cylinder 18, a threaded through hole is formed in the fixing seat, the positioning screw 15 is installed in the threaded through hole through internal and external threaded matching, a screw rod nut is arranged at one side outside the positioning screw 15, the top of the screw rod nut is fixedly connected with the bottom of the slide plate 6, the positioning screw 15 is close to the outer side of the fixing seat and is provided with a locking nut, before buckling, the positioning screw 15 is rotated, the rotating motion of the positioning screw 15 is converted into linear motion through the screw rod nut, so that the translation of the slide plate 6 at one side above the slide rail fixing plate 5 is realized, the gap between the two clamping plates 7 is adjusted, the positioning screw 15 is locked through the locking nut after the adjustment of the positioning screw 15 is completed, the positioning screw is prevented from rotating, the slide plate 6 at one side is fixed, the slide plate 6 at one side is formed when buckling is performed, the slide plate 6 at the other side can be translated under the driving of the clamping cylinder 18, and the work state of fast clamping, positioning and taking out of a workpiece are realized.
The main board 17 and the exchanger water chamber 16 of the heat exchanger to be buckled are clamped between the clamping plates 7, a T-shaped groove is formed in the top of the strip-shaped adjusting seat 10, and the buckling punch 11 is fixedly arranged in the T-shaped groove through a T-shaped bolt. The buckling convex dies 11 are fixed through the T-shaped grooves and the T-shaped bolts, before buckling, the number of the buckling convex dies 11 and the gaps between the buckling convex dies 11 can be adjusted according to different buckling positions of different heat exchangers, the buckling convex dies are applicable to buckling of different heat exchangers, and the universality of equipment is improved.
The workstation 1 top one side is equipped with right angle equipment frame 2, and right angle equipment frame 2 top one side is equipped with the lift cylinder, and lift cylinder piston rod bottom is equipped with the design and goes up mould 4, and right angle equipment frame 2 side is equipped with auxiliary cylinder, and dabber 3 is located to auxiliary cylinder piston rod one end. After the buckling is finished, the buckled workpiece is moved to a tube seat riveting station of the right-angle equipment frame 2, the workpiece is placed and positioned through the sizing lower die, a piston rod of an auxiliary cylinder extends out to drive a mandrel 3 to extend into the tube seat, the influence on other parts of the tube seat is prevented in the process of pressing and sizing the mandrel 4, after the mandrel 3 is inserted, the lifting cylinder piston rod descends to drive the sizing upper die 4 to descend, the tube seat is subjected to riveting and sizing, the mandrel 3 withdraws after the riveting is finished, and the lifting cylinder withdraws to take out the workpiece.
Working principle: when the buckling equipment for heat exchanger processing is used, the number and the positions of the positioning rods 14, the positioning screw rods 15 and the buckling male dies 11 are adjusted according to the specification and the size of the heat exchanger to be processed, the main plate 17 of the heat exchanger is manually placed between the two clamping plates 7, the positioning rod 14 is used for positioning the length direction of the heat exchanger, and the outer contour of the clamping plates 7 is used for positioning the height direction.
The clamping cylinder 18 is started, the clamping cylinder 18 drives the sliding plate 6 on one side to translate on the sliding rail fixing plate 5, so that the assembly on the sliding plate 6 is driven to move and translate, the sliding plate 6 on the other side is kept motionless in the locking state of the positioning screw 15, the clamping plate 7 clamps and fixes the main plate 17, then the buckling cylinder 8 is started, the buckling cylinder 8 drives the pushing plate 9 to translate, so that the strip-shaped adjusting seat 10 on the pushing plate 9 is driven to translate with the buckling punch 11, and the buckling in the clamping groove between the main plate 17 and the exchanger water chamber 16 is extruded through the translation of the buckling punch 11, so that the clamping and fixing between the main plate 17 and the exchanger water chamber 16 are realized.
After the buckling is finished, the clamping cylinder 18 is retracted, the clamping plates 7 are opened, so that workers can conveniently take out workpieces, the whole buckling process is powered by the clamping cylinder 18 and the buckling cylinder 8, the workpieces are positioned by the positioning rod 14 and the positioning screw 15, the positioning accuracy is guaranteed, the buckling efficiency is improved, the buckling quality is improved, and the buckling of heat exchangers of different specifications and models can be realized through the adjustable installation design of the buckling male die 11 on the strip-shaped adjusting seat 10.
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Claims (6)
1. Buckling equipment for heat exchanger processing comprises a workbench and a sliding rail fixing plate, and is characterized in that: the utility model discloses a workbench, including workstation top, slide top one side is equipped with splint, and the opposite side is equipped with withholds the cylinder, withhold cylinder piston rod one end and is equipped with the push pedal, push pedal top one side is equipped with the bar and adjusts the seat, the bar is adjusted the seat top and is equipped with withholds the terrace die, one of them slide one side is equipped with the clamp cylinder, another slide bottom is equipped with positioning screw, workstation top one side is equipped with the positioning seat, the inside locating lever that is equipped with of positioning seat.
2. The heat exchanger process crimping apparatus of claim 1, wherein: the locating rod is located between the two clamping plates, the pressing block is arranged at the top of the locating seat, a through hole is formed between the locating seat and the pressing block, the locating rod is inserted into the through hole, a locating screw is arranged at the center of the top of the pressing block, and the bottom end of the locating screw is abutted against the outer wall of the locating rod.
3. The heat exchanger process crimping apparatus of claim 1, wherein: the sliding plate top is located and withholds cylinder one side and is equipped with the mounting bracket, withholds the cylinder and passes through the fix with screw on the mounting bracket, withhold the cylinder and drive the push pedal and translate, it is fixed that clamp cylinder bottom and one of them slide rail fixed plate are connected, clamp cylinder drives the slide of one side and translates on the slide rail fixed plate.
4. The heat exchanger process crimping apparatus of claim 1, wherein: keep away from be equipped with the fixing base on the slide rail fixed plate of clamp cylinder one side, begin to have the screw thread through-hole in the fixing base, the locating screw passes through inside and outside screw thread cooperation and installs in the screw thread through-hole, the outside one side of locating screw is equipped with screw-nut, screw-nut top and slide bottom fixed connection, the locating screw is close to the fixing base outside and is equipped with lock nut.
5. The heat exchanger process crimping apparatus of claim 1, wherein: the heat exchanger comprises a strip-shaped adjusting seat, a clamping plate, a T-shaped groove, a buckling male die, a T-shaped bolt and a heat exchanger water chamber, wherein the heat exchanger to be buckled and pressed is clamped between the clamping plates, the T-shaped groove is formed in the top of the strip-shaped adjusting seat, and the buckling male die is fixedly arranged in the T-shaped groove through the T-shaped bolt.
6. The heat exchanger process crimping apparatus of claim 1, wherein: the utility model discloses a workbench, including workstation top, work bench top, auxiliary cylinder, dabber, lifting cylinder, forming upper die, auxiliary cylinder, dabber is located to right angle equipment frame top one side is equipped with right angle equipment frame, right angle equipment frame top one side is equipped with lifting cylinder, lifting cylinder piston rod bottom is equipped with the forming upper die, right angle equipment frame side is equipped with auxiliary cylinder, auxiliary cylinder piston rod one end locates the dabber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320197852.9U CN219464557U (en) | 2023-02-13 | 2023-02-13 | Buckling equipment for heat exchanger processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320197852.9U CN219464557U (en) | 2023-02-13 | 2023-02-13 | Buckling equipment for heat exchanger processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219464557U true CN219464557U (en) | 2023-08-04 |
Family
ID=87440534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320197852.9U Active CN219464557U (en) | 2023-02-13 | 2023-02-13 | Buckling equipment for heat exchanger processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219464557U (en) |
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2023
- 2023-02-13 CN CN202320197852.9U patent/CN219464557U/en active Active
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