CN219455588U - Central control sampler for production workshop - Google Patents
Central control sampler for production workshop Download PDFInfo
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- CN219455588U CN219455588U CN202320176277.4U CN202320176277U CN219455588U CN 219455588 U CN219455588 U CN 219455588U CN 202320176277 U CN202320176277 U CN 202320176277U CN 219455588 U CN219455588 U CN 219455588U
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- Prior art keywords
- vacuum
- central control
- sample
- sampling
- control valve
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000002347 injection Methods 0.000 claims abstract description 5
- 239000007924 injection Substances 0.000 claims abstract description 5
- 239000011521 glass Substances 0.000 claims description 4
- 238000005070 sampling Methods 0.000 abstract description 29
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000003889 chemical engineering Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 231100000331 toxic Toxicity 0.000 description 4
- 230000002588 toxic effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003556 assay Methods 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000012824 chemical production Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Sampling And Sample Adjustment (AREA)
Abstract
The utility model relates to a production workshop central control sampler, which belongs to the technical field of chemical engineering test instrument equipment and sampling; it comprises the following steps: vacuum bottle, sampling control valve, vacuum control valve, sample injection tube, rubber plug, etc.; the main innovation point is that a vacuum container is introduced in the central control sampling operation, so that the problems of safety and sufficient central control sampling in the production process are solved, and the device is very beneficial to the workshop working environment; the production workshop central control sampler provided by the technical scheme of the utility model has the characteristics of simple structure, easiness in assembly, small occupied space and convenience in operation.
Description
Technical Field
The utility model belongs to the technical fields of chemical experimental instrument equipment, chemical laboratory instrument equipment and sampling, and particularly relates to a central control sampler in a production workshop.
Background
In the chemical production flow, intermediate control assay is an essential important link, and through intermediate sampling assay, we can accurately sense important parameters such as chemical reaction degree, impurity generation amount, raw material residue amount, material concentration and the like, so as to guide the following process control measures.
The customary sampling method is to make a sampling barrel from plastic or glass and then to pull out the sample from the reaction vessel or material storage tank as if drawing water from the well. Such frequent central sampling operation will bring certain security risks to laboratory staff and workshop staff, such as: toxic and harmful gas or liquid injuries, high-temperature scalds, mechanical injuries and the like. Although sampling is possible, like by means of peristaltic pumps or vacuum pumps, the operation is very inconvenient and temporary electricity use is dangerous in explosion-proof workshops ≡! Is also not allowed ≡! On the other hand, the previous sampling method causes excessive toxic and harmful substances to be emitted to a production workshop, which is disadvantageous for the health of staff and also is disadvantageous for environmental protection.
Such a central control sampling method is continuously used in a plurality of chemical enterprises, and how to safely and sufficiently perform central control sampling is a problem that the technicians in the industry continuously think and continuously improve.
Disclosure of Invention
In order to solve the problems, a central control sampler for a production workshop is developed and manufactured, and the innovation point of the central control sampler is that a container in a vacuum state is introduced into central control sampling operation, so that the central control sampling problem of safety and sufficient quantity in the production process is solved, and the central control sampler is also very beneficial to the workshop working environment.
The utility model provides a workshop central control sampler, which comprises: the vacuum bottle is provided with an outlet, the rubber plug is plugged at the outlet, the rubber plug is provided with two openings, one is inserted with the sample tube, the other is inserted with the vacuum port, the sample tube is provided with the sampling control valve, the vacuum port is provided with the vacuum control valve, and the sampling control valve is connected with the sample tube through the sample tube and the rubber hose; the components are organically combined together to form the central control sampler for the production workshop.
Preferably, the production workshop central control sampler is characterized in that the vacuum bottle is a spherical or conical thickened glass bottle, and the bearing pressure is-0.1 MPa to 0.1MPa; the purpose of this design is that the bottle will not break when the vacuum in the bottle reaches a limit.
Preferably, the production workshop central control sampler is characterized in that the diameter of the sample injection pipe is 15-25 mm, and 10-15 micropores with the diameter of 1.0-4.0 mm are formed at the bottom 30-50 mm; the purpose of this design is that the sample is even, and small solid particles will not clog the sampling tube.
Preferably, the production workshop central control sampler is characterized in that the outlet of the sample tube extends downwards to the lower end of the rubber plug by 40-60 mm; the purpose of this design is that the liquid that may splash will not splash onto the upper part when the sample flows into the vacuum bottle, in order to prevent clogging of the vacuum port.
The production workshop central control sampler provided by the technical scheme of the utility model has the obvious beneficial effects that the production workshop central control sampler comprises 4 aspects, 1 can safely and sufficiently perform central control sampling operation; 2, avoiding excessive emission of toxic and harmful gas or liquid during sampling; 3, avoiding frequent operations such as punching a manhole of the reaction kettle, and the like, and reducing the labor intensity of workers; 4 has the advantages of simple structure, easy assembly, small occupied space and convenient operation.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions of the prior art, the following description will briefly explain the drawings used in the embodiments or the description of the prior art, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings for a person having ordinary skill in the art.
Fig. 1 is a schematic structural diagram of a central control sampler in a production plant according to an embodiment of the present utility model.
In fig. 1: vacuum bottle 01, rubber stopper 02, vacuum connector 03, vacuum control valve 04, sample tube 05, sampling control valve 06, rubber hose 07, sample tube 08, sample inlet 09, sample outlet 10, vacuum port 11, vacuum tube 12.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, an embodiment of the present utility model will be further described with reference to fig. 1.
Referring to fig. 1, a production plant central control sampler according to an embodiment of the present utility model includes: vacuum bottle 01, rubber stopper 02, vacuum connector 03, vacuum control valve 04, sample tube 05, sampling control valve 06, rubber hose 07, sample tube 08, sample inlet 09, sample outlet 10, vacuum port 11, vacuum tube 12.
The production workshop central control sampler is characterized in that an outlet is formed in a vacuum bottle 01, a rubber plug 02 is plugged into the outlet, two openings are formed in the rubber plug 02, one sample tube 05 is inserted into the outlet, a vacuum tube is inserted into the other sample tube 05, a sampling control valve 06 is arranged on the sample tube 05, a vacuum control valve 04 is arranged on the vacuum tube, the vacuum control valve 04 is connected with a vacuum connection port 03 through a vacuum tube 12, and the sampling control valve 06 is connected with a sample injection tube 08 through the sample tube 05 and the rubber hose 07; the components are organically combined together to form the central control sampler for the production workshop.
Further, the embodiment of the present utility model provides a workshop central control sampler, which is simple to operate and use, and comprises the following steps: firstly, vacuum bottle 01 is vacuumized in laboratory to-0.06 to-0.08 MPa, then vacuum control valve 04 is closed, vacuum bottle 01 with sample tube 05, rubber hose 07 and sample tube 08 is connected to destination workshop, sample tube 08 is inserted into standby sampling port of reaction kettle, sampling control valve 06 is slowly opened, material in reaction kettle is sucked into vacuum bottle 01 under vacuum action, when a certain amount is pumped, vacuum control valve 04 is opened again to balance internal and external pressure of vacuum bottle 01, residual material in sample tube 08 is returned into reaction kettle, then sample is taken out in laboratory, and vacuum bottle and related tubes are cleaned for standby.
Further, the production workshop central control sampler is characterized in that the vacuum bottle is a spherical or conical thickened glass bottle, and the bearing pressure is-0.1 MPa to 0.1MPa; the purpose of this design is that the bottle will not break when the vacuum in the bottle reaches a limit.
Further, the production workshop central control sampler is characterized in that the diameter of the sample injection pipe is 15-25 mm, and 10-15 micropores with the diameter of 1.0-4.0 mm are formed at the bottom of 30-50 mm; the purpose of this design is that the sample is even, and small solid particles will not clog the sampling tube.
Further, the production workshop central control sampler is characterized in that the outlet of the sample tube extends downwards to the lower end of the rubber plug by 40-60 mm; the purpose of this design is that the liquid that may splash will not splash onto the upper part when the sample flows into the vacuum bottle, in order to prevent clogging of the vacuum port.
So designed, the production workshop central control sampler provided by the technical scheme of the utility model has the obvious beneficial effects that: 1, the central control sampling operation can be safely and sufficiently performed; 2, avoiding excessive emission of toxic and harmful gas or liquid during sampling; 3, the operations of frequently opening and closing the manhole of the reaction kettle are avoided, and the labor intensity of workers is reduced; 4 it also has simple structure, equipment are easy, occupation space is little, simple operation's advantage.
The generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model. The scope of the present utility model is to be accorded the widest scope consistent with the principles and novel features described herein.
Claims (4)
1. A production plant central control sampler, comprising: vacuum bottle, sample control valve, vacuum control valve, sample pipe, vacuum port, rubber hose, rubber buffer, advance the pipe, vacuum connector, its characterized in that, vacuum bottle set up an export, the rubber buffer is being stoppered to the export, set up two openings on the rubber buffer, one inserts the sample pipe, the other inserts the vacuum port, is provided with the sample control valve on the sample pipe, is provided with the vacuum control valve on the vacuum port, the sample control valve passes through sample pipe and rubber hose and links to each other with the sample pipe.
2. The workshop central sampler of claim 1, wherein the vacuum bottle is a spherical or conical thickened glass bottle, and the pressure is-0.1 to 0.1MPa.
3. The workshop central control sampler according to claim 1, wherein the diameter of the sample injection pipe is 15-25 mm, and 10-15 micropores with diameters of 1.0-4.0 mm are formed at the bottom 30-50 mm.
4. The workshop center-control sampler of claim 1, wherein the outlet of the sample tube extends downwards to 40-60 mm below the rubber stopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320176277.4U CN219455588U (en) | 2023-02-10 | 2023-02-10 | Central control sampler for production workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320176277.4U CN219455588U (en) | 2023-02-10 | 2023-02-10 | Central control sampler for production workshop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219455588U true CN219455588U (en) | 2023-08-01 |
Family
ID=87422725
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320176277.4U Active CN219455588U (en) | 2023-02-10 | 2023-02-10 | Central control sampler for production workshop |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219455588U (en) |
-
2023
- 2023-02-10 CN CN202320176277.4U patent/CN219455588U/en active Active
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 461500 eastern part of Wei Wu Road, Changge, Xuchang, Henan Patentee after: Xintiandi Pharmaceutical Co.,Ltd. Address before: 461500 eastern part of Wei Wu Road, Changge, Xuchang, Henan Patentee before: HENAN NEWLAND PHARMACEUTICAL Co.,Ltd. |