CN219454717U - Vacuum exhaust condensation water-saving system of green mud filter - Google Patents
Vacuum exhaust condensation water-saving system of green mud filter Download PDFInfo
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- CN219454717U CN219454717U CN202320218123.7U CN202320218123U CN219454717U CN 219454717 U CN219454717 U CN 219454717U CN 202320218123 U CN202320218123 U CN 202320218123U CN 219454717 U CN219454717 U CN 219454717U
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Abstract
A vacuum exhaust condensation water-saving system of a green mud filter comprises the green mud filter, a high-order condenser, a vacuum pump and a circulating heat exchange device; the outlet of the vacuum separation tank of the green mud filter is connected with the gas inlet at the bottom of the high-order condenser, and the gas outlet at the top of the high-order condenser is connected with the gas inlet of the vacuum pump; the liquid outlet at the bottom of the high-level condenser is connected with a liquid discharge pipeline, the bottom end of the liquid discharge pipeline is positioned in a water seal pool, and the water seal pool is connected with a medium-sewage condensation pipeline of the evaporation section; the circulating heat exchange device comprises a heat exchanger and a circulating pump, wherein the heat exchanger comprises a shell and a heat exchange coil pipe positioned in the shell, cooling water is arranged in the shell, and the side wall of the shell is respectively connected with a cooling water inlet pipe and a cooling water outlet pipe; the inlet of the heat exchange coil is positioned at the lower part of the shell and is connected with the outlet of the circulating pump, and the inlet of the circulating pump is connected with the water seal tank; the outlet of the heat exchange coil is positioned at the upper part of the shell and is connected with the liquid inlet at the top of the high-level condenser.
Description
Technical Field
The utility model belongs to the technical field of pulping and papermaking, and particularly relates to a vacuum exhaust condensation water-saving system of a green mud filter.
Background
The green mud filter is vacuumized by a vacuum pump, and the filtering function is realized by the pressure difference. The gas extracted from the green mud filter contains moisture and pollution components, and the gas needs to be cooled by a high-level condenser to remove part of the moisture before entering the vacuum pump. The high-order condenser has the function of directly contacting the gas by the sprayed normal-temperature clean water, so that the moisture in the gas is cooled and condensed. However, as the capacity increases, the amount of water required becomes greater. In addition, since not only moisture is condensed but also a part of soluble pollutants are dissolved in water during the condensation of the gas, a large amount of sewage is formed. The drainage of the high-level condenser is generally discharged into a sewage treatment plant, and the sewage treatment requires cost and increases the pressure of the sewage treatment plant. Therefore, the current vacuum exhaust condensing system of the green mud filter has the problems of large water consumption and large sewage discharge.
Disclosure of Invention
The utility model aims to provide a vacuum exhaust condensation water-saving system of a green mud filter, which can reduce the consumption of clean water, avoid a spray water decontamination water treatment plant, and save energy and protect environment.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
a vacuum exhaust condensation water-saving system of a green mud filter comprises the green mud filter, a high-order condenser, a vacuum pump and a circulating heat exchange device; the outlet of the vacuum separation tank of the green mud filter is connected with the gas inlet at the bottom of the high-order condenser through a first pipeline, and the gas outlet at the top of the high-order condenser is connected with the gas inlet of the vacuum pump through a second pipeline; the liquid outlet at the bottom of the high-level condenser is connected with a liquid discharge pipeline, the bottom end of the liquid discharge pipeline is positioned in a water seal pool, and the water seal pool is connected with a medium-sewage condensation pipeline of the evaporation section; the circulating heat exchange device comprises a heat exchanger and a circulating pump, wherein the heat exchanger comprises a shell and a heat exchange coil pipe positioned in the shell, cooling water is arranged in the shell, and the side wall of the shell is respectively connected with a cooling water inlet pipe and a cooling water outlet pipe; the inlet of the heat exchange coil is positioned at the lower part of the shell and is connected with the outlet of the circulating pump through a third pipeline, and the inlet of the circulating pump is connected with the water seal tank through a fourth pipeline; the outlet of the heat exchange coil is positioned at the upper part of the shell and is connected with the liquid inlet at the top of the high-level condenser through a fifth pipeline.
Further, the middle part of the third pipeline is connected with a sixth pipeline with a drain valve, and the tail end of the sixth pipeline is connected to a heavy-pollution condensate tank of the evaporation section.
Further, a water level sensor is arranged in the water seal pool and is connected with a controller of the sewage valve.
The beneficial effects of the utility model are as follows:
1. in use, clear water is not normally used, and the clear water is only used for periodically supplementing water or changing water;
2. in the use of the utility model, the medium-sewage condensed water in the evaporation section and the sewage discharged by the high-level condenser are used as cooling water for recycling, and only water is needed to be supplemented or changed regularly, so that the water consumption is low;
3. in use, the utility model avoids a spray water decontamination water treatment plant, saves the sewage treatment cost, saves energy and protects the environment.
Drawings
FIG. 1 is a schematic diagram of the vacuum exhausting, condensing and water saving system of the green mud filter.
Detailed Description
The following description will illustrate the structure and the technical effects to be achieved by the present utility model with reference to the accompanying drawings by specific examples, which are chosen for illustration only and are not intended to limit the scope of the present utility model.
As shown in fig. 1, the utility model provides a vacuum exhaust condensation water-saving system of a green mud filter, which comprises a green mud filter 1, a high-level condenser 2, a vacuum pump 3 and a circulating heat exchange device 4. The outlet of the vacuum separating tank of the green mud filter 1 is connected with the gas inlet 21 at the bottom of the high-level condenser 2 through a first pipeline 51, and the gas outlet 22 at the top of the high-level condenser 2 is connected with the gas inlet 31 of the vacuum pump 3 through a second pipeline 52. The liquid outlet 23 at the bottom of the high-level condenser 2 is connected with a liquid discharge pipeline 24, the bottom end of the liquid discharge pipeline 24 is positioned in a water seal pool 6, and the water seal pool 6 is connected with a medium sewage condensate water pipeline 61 of an evaporation section. The circulating heat exchange device 4 comprises a heat exchanger 41 and a circulating pump 42, the heat exchanger 41 comprises a shell 411 and a heat exchange coil 412 positioned in the shell 411, cooling water is arranged in the shell 411, and the side wall of the shell 411 is respectively connected with a cooling water inlet pipe 43 and a cooling water outlet pipe 44. The inlet of the heat exchange coil 412 is located at the lower part of the housing 411 and is connected to the outlet of the circulation pump 42 through a third pipe 53, and the inlet of the circulation pump 42 is connected to the water-sealed tank 6 through a fourth pipe 54. The outlet of the heat exchange coil 412 is located in the upper portion of the housing 411 and is connected to the liquid inlet 25 at the top of the high-level condenser 2 by a fifth line 55.
In order to prevent the liquid level in the water-sealed tank 6 from being too high, a sixth pipeline 56 with a drain valve 57 is connected to the middle of the third pipeline 53, and the tail end of the sixth pipeline 56 is connected to the heavy-sewage condensate tank 7 of the evaporation section so as to drain the excessive sewage in the water-sealed tank 6 into the heavy-sewage condensate tank 7 of the evaporation section. In order to improve the automation degree, a water level sensor 62 is arranged in the water seal tank 6, and the water level sensor 62 is connected with a controller of the blow-down valve 57 so as to drain the redundant sewage in the water seal tank 6 into the heavy sewage condensing water tank 7 of the evaporation section when the sewage in the water seal tank 6 reaches a set liquid level.
Specifically, the working flow of the vacuum exhaust condensation water-saving system of the green mud filter is as follows:
first, the medium-sewage condensed water of the evaporation section is supplemented to the water seal tank 6 through the medium-sewage condensed water pipeline 61, and the advantage is that the medium-sewage condensed water is softened water and is not easy to scale. Secondly, the middle-sewage condensed water is cooled to 43 ℃ through the heat exchanger 41, the spray water sprayed in the high-level condenser 2 returns to the water seal tank 6 again, the spray water and the middle-sewage condensed water after temperature rise are cooled to 43 ℃ through the heat exchanger 41 again by using the circulating pump 42, so that the spray is circulated, and the use amount of the middle-sewage condensed water in the clean water and the evaporation section is reduced. In addition, through the liquid level linkage, the liquid level of the water seal pool 6 is controlled by using the sixth pipeline 56 and the blow-down valve 57 thereof, and when the liquid level is high, sewage is conveyed to the heavy sewage condensation water tank 7 of the evaporation section, so that the sewage is prevented from being discharged into a sewage treatment field, and the sewage treatment cost is reduced.
The utility model selects the medium-sewage condensed water of the evaporation section and the spray water discharged by the high-level condenser as the condensing medium of the high-level condenser, and the spray water is cooled by the heat exchanger and recycled, and only when needed, a small amount of water in the water seal pool is sent into the heavy-sewage condensed water tank of the evaporation section through the blow-down valve, and the water seal pool is not needed to be sent into a sewage treatment plant, thereby saving energy and protecting environment.
The utility model is defined by the claims. Based thereon, however, one of ordinary skill in the art could make various obvious changes and modifications that would be within the spirit and scope of the present utility model.
Claims (3)
1. The vacuum exhaust condensation water-saving system of the green mud filter is characterized by comprising the green mud filter, a high-order condenser, a vacuum pump and a circulating heat exchange device; the outlet of the vacuum separation tank of the green mud filter is connected with the gas inlet at the bottom of the high-order condenser through a first pipeline, and the gas outlet at the top of the high-order condenser is connected with the gas inlet of the vacuum pump through a second pipeline; the liquid outlet at the bottom of the high-level condenser is connected with a liquid discharge pipeline, the bottom end of the liquid discharge pipeline is positioned in a water seal pool, and the water seal pool is connected with a medium-sewage condensation pipeline of the evaporation section; the circulating heat exchange device comprises a heat exchanger and a circulating pump, wherein the heat exchanger comprises a shell and a heat exchange coil pipe positioned in the shell, cooling water is arranged in the shell, and the side wall of the shell is respectively connected with a cooling water inlet pipe and a cooling water outlet pipe; the inlet of the heat exchange coil is positioned at the lower part of the shell and is connected with the outlet of the circulating pump through a third pipeline, and the inlet of the circulating pump is connected with the water seal tank through a fourth pipeline; the outlet of the heat exchange coil is positioned at the upper part of the shell and is connected with the liquid inlet at the top of the high-level condenser through a fifth pipeline.
2. The system for vacuum exhaustion, condensation and water saving of green mud filter according to claim 1, wherein: and the middle part of the third pipeline is connected with a sixth pipeline with a drain valve, and the tail end of the sixth pipeline is connected to a heavy-sewage condensate tank of the evaporation section.
3. The system for vacuum exhaustion, condensation and water saving of green mud filter according to claim 2, wherein: and a water level sensor is arranged in the water seal tank and is connected with a controller of the sewage valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320218123.7U CN219454717U (en) | 2023-02-08 | 2023-02-08 | Vacuum exhaust condensation water-saving system of green mud filter |
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CN202320218123.7U CN219454717U (en) | 2023-02-08 | 2023-02-08 | Vacuum exhaust condensation water-saving system of green mud filter |
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CN219454717U true CN219454717U (en) | 2023-08-01 |
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CN202320218123.7U Active CN219454717U (en) | 2023-02-08 | 2023-02-08 | Vacuum exhaust condensation water-saving system of green mud filter |
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