CN219450685U - Elevation device for concrete filling pile - Google Patents

Elevation device for concrete filling pile Download PDF

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Publication number
CN219450685U
CN219450685U CN202320640202.7U CN202320640202U CN219450685U CN 219450685 U CN219450685 U CN 219450685U CN 202320640202 U CN202320640202 U CN 202320640202U CN 219450685 U CN219450685 U CN 219450685U
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rod
plate
trigger
climbing
fixedly arranged
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CN202320640202.7U
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Chinese (zh)
Inventor
叶坤
戴凡
姚汾
王超雄
常永兴
韩华
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MCC Wukan Engineering Technology Co Ltd
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MCC Wukan Engineering Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)

Abstract

The utility model discloses a concrete filling pile elevation device. The elevation device comprises a mounting frame, a climbing mechanism is slidably arranged on the mounting frame, a fixed material elevation mechanism is fixedly arranged on the climbing mechanism, the mounting frame is fixed at the top port of the cast-in-place pile, then the climbing mechanism slides downwards, the climbing mechanism is triggered and guided to be self-locking when the fixed material elevation mechanism contacts soft slurry, then the elevation position can be obtained through measurement of the fixed material elevation mechanism, and the measurement result and the length of a sliding rod can be measured. The utility model adopts adjustable elevation, can measure the bored concrete pile holes with different depths, the climbing mechanism can self-lock when reaching the lowest end, the automatic climbing is completed after the measurement, and the fixed material elevation mechanism can compact the concrete by vibration to obtain accurate elevation data.

Description

Elevation device for concrete filling pile
Technical Field
The utility model relates to the field of pile foundation construction, in particular to a concrete filling pile elevation device.
Background
Along with the rapid development of the construction industry, the use of underwater concrete filling piles is gradually increased, such as the foundation design of high-rise building foundations, underground caverns, underground tunnels, bridges, ports, wharfs and the like, particularly the foundation design of bridges, ports, wharfs and high-rise buildings in soft soil areas, the underwater concrete filling is often carried out by adopting the bored piles, due to the development of underground spaces, the design elevation of pile tops is often below the bottom surface, the real elevation of the concrete surface is difficult to accurately position and control in the concrete filling process due to the existence of slurry mixtures, the concrete pouring surface is often judged according to the construction experience of constructors and temporary simple tools, such as a bailer, a measuring rope and the like, and problems often occur in the existing measurement mode, particularly when the piles with large virtual hole depths are filled, due to the fact that the simple tools cannot be used, the problems are more and more serious.
The utility model discloses an elevation control device of an underwater concrete filling pile and a use method thereof in Chinese patent publication No. CN104018507, wherein the control device comprises a material taking cylinder and a telescopic ruler rod, and the telescopic ruler rod is hollow and is fixedly arranged at the upper end of the material taking cylinder; the material taking cylinder is cylindrical with an opening at the lower end, the cylinder wall of the material taking cylinder is provided with a plurality of slurry holes with diameters smaller than the particle size of underwater concrete and larger than the particle size of slurry, the slurry holes can only pass through the slurry and cannot pass through the concrete, the lower opening of the material taking cylinder is provided with a lower end cover which is opened in a one-way into the cylinder, the material taking cylinder is internally hung with a vibrating block with specific gravity larger than the specific gravity of the slurry and smaller than the specific gravity of the concrete, the measuring precision of the concrete elevation in the prior art is lower, and meanwhile, the design of a concrete taking mode is unreasonable and the relative degree of automation is low.
Disclosure of Invention
Aiming at the technical problems, the utility model provides a concrete bored pile elevation device which can measure bored pile holes with different depths and can automatically climb after the measurement is completed.
In order to achieve the technical aim, the utility model provides an elevation device of a concrete filling pile, which comprises a mounting frame, wherein a climbing mechanism is slidably arranged on the mounting frame, and a fixed material elevation mechanism is fixedly arranged on the climbing mechanism; the mounting frame is provided with a sliding rod, and the climbing mechanism is arranged on the sliding rod and slides up and down along the sliding rod;
the climbing mechanism comprises a main body box, a first motor and two groups of climbing wheels, the first motor is fixedly arranged on the main body box, a linkage rod is slidably arranged on the main body box, climbing holes are correspondingly formed in the main body box, the two groups of climbing wheels are symmetrically arranged on two sides of the climbing holes and are in transmission connection with the first motor through a first transmission mechanism, the sliding rod vertically penetrates through the climbing holes, and the two groups of climbing wheels slide up and down along the sliding rod under the action of the first motor and the first transmission mechanism;
the fixed material elevation mechanism comprises a rotary charging barrel with an open bottom surface, a bottom plate fixedly arranged in a main body box, a second motor fixedly arranged on the bottom plate and a pressure plate arranged in the rotary charging barrel, wherein the rotary charging barrel is rotatably arranged on a hollow fixed rod, the fixed rod is fixedly arranged on the bottom plate, a hollow vibration rod is slidably arranged in the fixed rod, the upper end of the vibration rod extends out of the bottom plate, the lower end of the vibration rod is connected with the pressure plate, a through hole communicated with a hollow area of the vibration rod is formed in the pressure plate, a vibrator and a scale positioner are fixedly arranged at one end of the vibration rod extending out of the bottom plate, a scale rod is slidably arranged in the vibration rod, the top end of the scale rod extends out of the bottom plate, a magnet component matched with the magnet is arranged at the top end of the scale rod, and the electromagnet is fixedly arranged in the main body box; the second motor is connected with the rotary charging barrel through a second transmission mechanism and controls the rotary charging barrel to rotate; one end of the linkage rod is provided with a braking vane trigger mechanism, and the other end of the linkage rod is connected with a vibration rod of the fixed material elevation mechanism in a linkage way.
The utility model further adopts the technical scheme that: the mounting frame comprises a protective cylinder, a frame plate arranged at the top of the protective cylinder and a slide bar vertically arranged on the frame plate, a lock button is rotatably arranged on the frame plate, the slide bar vertically and downwards extends into the protective cylinder through the lock button in a sliding manner, and the slide bar is parallel to the inner wall of the protective cylinder; the climbing mechanism is arranged on the sliding rod.
The utility model further adopts the technical scheme that: the climbing mechanism further comprises a brake mechanism arranged above the two groups of climbing wheels, the brake mechanism comprises a first brake plate and a second brake plate which are symmetrically arranged on two sides of the sliding rod, the first brake plate and the second brake plate are respectively provided with a first clamping rod and a second clamping rod, the brake plate triggering mechanism comprises a first triggering block which is rotatably arranged on the linkage rod, a first fixing plate which is fixedly arranged near the first clamping rod, a first triggering rod which is slidably arranged on the first fixing plate, a fixing frame which is fixedly arranged on the side face of the brake mechanism and a second transmission mechanism which is arranged on the fixing frame, and the first fixing plate and the fixing frame are fixedly arranged on the main body box; the first spring piece is matched and installed between the first trigger block and the linkage rod, the first trigger block is matched with the first trigger rod, the first spring is matched and installed between the first fixed plate and the first trigger rod, the first spring is slidably installed in a through hole of the first clamping rod, the first clamping rod is slidably installed on the fixed frame, a second spring is sleeved at the connecting end of the first clamping rod and the first braking plate, and the second spring is located between the fixed frame and the first braking plate; the first clamping rod is connected with the second clamping rod through a third transmission mechanism.
The utility model has the preferable technical scheme that: the limiting mechanism comprises a limiting plate and a plugging plate arranged at the bottom of the limiting plate, one end of the limiting plate is wedge-shaped or triangular, and is inserted into the fixed rod and the vibration rod in a sliding manner, the plugging plate at the bottom of the limiting plate is positioned at a through hole of the pressure plate, a sixth spring is matched between the limiting plate and the pressure plate, and in the descending process of the scale rod, the limiting plate and the plugging plate at the bottom move under the action of the sixth spring to open the through hole of the pressure plate; a seventh spring is matched and installed between the pressure plate and the rotary cylinder.
The utility model has the preferable technical scheme that: the second transmission mechanism comprises a rotating rod, a first conical gear fixedly arranged on an output shaft of the second motor and a toothed ring arranged on the top surface of the rotary charging barrel, wherein one end of the rotating rod is provided with a second conical gear meshed with the first conical gear, and the other end of the rotating rod vertically extends to the top of the rotary charging barrel and is provided with a second cylindrical gear meshed with the toothed ring.
The utility model has the preferable technical scheme that: the two climbing wheels are erected above the climbing hole through the supporting plate, are both in rotary connection with the supporting plate, the first motor and the first transmission mechanism are arranged at the back of the supporting plate, and under the action of the first motor and the first transmission mechanism, the two groups of climbing wheels slide up and down along the sliding rod; the first transmission mechanism comprises a lining wheel fixedly arranged on an output shaft of the first motor, a spline shaft slidably arranged on one climbing wheel and a lantern ring fixedly arranged on the spline shaft, and the lantern ring is matched with the lining wheel; the linkage rod is connected with the lantern ring through a linkage mechanism, the linkage mechanism comprises a third transmission rod fixedly installed on the linkage rod, a second trigger block is installed on the third transmission rod in a rotating mode, a second elastic piece is installed between the second trigger block and the third transmission rod in a matched mode, the second trigger block is matched with the second trigger rod, the second trigger rod is installed on a second fixing plate in a sliding mode, the second fixing plate is fixedly installed on the main body box, a fourth spring is installed between the second fixing plate and the second trigger rod in a matched mode, a separation plate is fixedly installed on the second trigger rod, the fourth spring is located between the second fixing plate and the separation plate, and the separation plate is connected with the lantern ring in a rotating mode.
The utility model has the preferable technical scheme that: the climbing mechanism is characterized in that the climbing mechanism is further provided with an auxiliary wheel mechanism, the auxiliary wheel mechanism comprises a handle and an I-shaped rod, the handle is rotatably arranged on the top end face of the main body box, the I-shaped rod is located in the main body box, one side, adjacent to the protection barrel, of the main body box is hollow, two pulleys are respectively rotatably arranged on the two rods, close to one side of the protection barrel, of the I-shaped rod, two eighth springs are respectively arranged on the two rods at the other end of the I-shaped rod in a matched mode, the two eighth springs are respectively matched with the inner wall of the main body box, a third rack is arranged on the I-shaped rod, a third cylindrical gear is fixedly arranged on the handle, the third cylindrical gear is meshed with the third rack on the I-shaped rod, a limiting rod is rotatably arranged on the handle, a limiting block is correspondingly arranged on the top end face of the main body box, limiting holes matched with the limiting rod are formed in the limiting block, and the limiting rod is correspondingly embedded in the limiting holes of the limiting block when the handle rotates to extend out of the main body box and is contacted with the protection barrel.
The utility model has the preferable technical scheme that: the third transmission mechanism comprises a first transmission rod fixedly arranged on the first clamping rod, a first rack fixedly arranged on the first transmission rod, a second transmission rod fixedly arranged on the second clamping rod and a second rack fixedly arranged on the second transmission rod, the first rack and the second rack are parallel to each other, a first cylindrical gear is arranged between the first rack and the second rack, the first cylindrical gear is rotatably arranged on the fixing frame, and the first cylindrical gear is meshed with the second rack respectively; the second clamping rod is slidably mounted on the fixing frame, a third spring is sleeved at the connecting end of the second clamping rod and the second braking plate, and the third spring is located between the fixing frame and the second braking plate.
The utility model has the preferable technical scheme that: the electric pushing cylinder is fixedly arranged on the main body box, the pushing rod of the electric pushing cylinder is fixedly provided with a pushing rod, the pushing rod is rotatably provided with a third trigger block, the third trigger block is matched with a third elastic piece arranged between the pushing rods, the third elastic piece is matched with the third trigger rod, the third trigger rod is fixedly arranged on the second clamping rod, the second trigger rod is fixedly provided with a connecting rod, the connecting rod is rotatably provided with a fourth trigger block, the fourth trigger block is matched with the fourth trigger rod, the fourth trigger rod is slidably arranged on a fixing plate, the fixing plate is fixedly arranged on the main body box, a fifth spring is matched between the fixing plate and the fourth trigger rod, and the fourth trigger rod is slidably arranged on the second trigger rod.
In order to achieve the technical aim, the utility model also provides an adjustable elevation method of the underwater bored concrete pile, which uses the elevation device of the bored concrete pile for measurement and specifically comprises the following steps:
compared with the prior art, the utility model has the beneficial effects that:
(1) The construction method adopts adjustable elevation, and can measure the bored concrete pile holes with different depths;
(2) The climbing mechanism provided by the utility model can be self-locked when reaching the lowest end, and automatically climbs after measurement is completed, so that the operation is simple and clear;
(3) The material fixing elevation mechanism provided by the utility model can compact concrete through vibration to obtain accurate elevation data;
(4) The auxiliary wheel mechanism provided by the utility model ensures the stability of the whole device when the whole device slides downwards.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic view of the structure of the mounting frame of the present utility model.
FIG. 3 is a schematic view of the climbing mechanism of the present utility model.
Fig. 4 is an enlarged view at a in fig. 3.
Fig. 5 is an enlarged view at B in fig. 3.
FIG. 6 is a schematic view of a portion of the climbing mechanism of the present utility model.
Fig. 7 is an enlarged view at C in fig. 6.
Fig. 8 is an enlarged view of fig. 6 at D.
FIG. 9 is a schematic diagram of the elevation mechanism of the present utility model.
Fig. 10 is an enlarged view of fig. 9 at E.
FIG. 11 is a schematic view of a part of the structure of the material level determining mechanism of the present utility model.
FIG. 12 is a cross-sectional view of a portion of the structure of the material level determining mechanism of the present utility model.
FIG. 13 is a schematic view of the auxiliary wheel mechanism of the present utility model.
Reference numerals: 1-mounting rack; 2-climbing mechanism; 3-a material fixing elevation mechanism; 4-an auxiliary wheel mechanism; 101-protecting a cylinder; 102-a frame plate; 103-a lock button; 104-a slide bar; 201-a main body box; 202-a linkage rod; 203-a first trigger block; 204-a first spring; 205-a first trigger lever; 206-a first fixing plate; 207-a first spring; 208-first clamping bar; 209-a fixing frame; 210-a second spring; 211-a first braking plate; 212-a first transmission rod; 213-a first rack; 214-a first cylindrical gear; 215-a second rack; 216-a second drive rod; 217-second clamping bar; 218-a third spring; 219-second brake plate; 220-a third transmission rod; 221-a second trigger block; 222-a second spring; 223-a second trigger lever; 224-a second fixing plate; 225-fourth springs; 226-a separator plate; 227-collar; 228-spline shaft; 229-climbing wheel; 230-lining wheel; 231-a first motor; 232-an electric push cylinder; 233-push rod; 234-a third trigger block; 235-a third spring; 236-a third trigger lever; 237-connecting rod; 238-a fourth trigger block; 239-fourth spring; 240-fourth trigger lever; 241-a fixed plate; 242-fifth springs; 301-a second motor; 302-a first conical gear wheel; 303-a second conical gear; 304-rotating the rod; 305-a second cylindrical gear; 306-a toothed ring; 307-spinning the cylinder; 308-fixing the rod; 309-a base plate; 310-vibrating bar; 311-vibrator; 312-scale locator; 313-platen; 314-limiting plates; 315-sixth springs; 316-seventh spring; 317-scale bar; 318-electromagnet; 401-handle; 402-a third cylindrical gear; 403-third rack; 404-an i-bar; 405-pulley; 406-eighth spring; 407-a limit rod; 408-stopper.
Detailed Description
In the following description of the present utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present utility model.
In the following description of the present utility model, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "disposed," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the connection may be direct or indirect via an intermediate medium, or may be internal communication between two components. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The utility model will be further described with reference to the drawings and exemplary embodiments, wherein the exemplary embodiments and descriptions of the utility model are for purposes of illustration and not for limitation. Wherein like reference numerals refer to like elements throughout. Further, if detailed description of the known art is not necessary to illustrate the features of the present utility model, it will be omitted.
The embodiment provides a concrete filling pile elevation device, as shown in figures 1-13, the elevation device comprises a mounting frame 1, a climbing mechanism 2 is slidably arranged on the mounting frame 1, and a fixed material elevation mechanism 3 and an auxiliary wheel mechanism 4 are fixedly arranged on the climbing mechanism 2; the mounting frame 1 comprises a protective cylinder 101, a frame plate 102 arranged at the top of the protective cylinder 101 and a slide bar 104 vertically arranged on the frame plate 102, a lock button 103 is rotatably arranged on the frame plate 102, the slide bar 104 vertically and downwards extends into the protective cylinder 101 through the lock button 103 in a sliding manner, and the slide bar 104 is parallel to the inner wall of the protective cylinder 101; the climbing mechanism 2 is arranged on the sliding rod 104 and slides up and down along the sliding rod 104; the climbing mechanism 2 is driven by a pressure plate 313 in the fixed material elevation mechanism 3 in a matched mode, the whole mechanism of the climbing mechanism 2 is stopped through a connecting rod in the climbing mechanism 2 to reach a rough height, the rotary material cylinder 307 in the fixed material elevation mechanism 3 rotates and fills with concrete when descending, the vibrator 311 vibrates the pressure plate 313 to compact the concrete in the rotary material cylinder 307, the second clamping rod 217 is placed to fall, and the descending length of the scale rod 317 is intelligently detected through the scale positioner 312 to determine the height of the cast-in-place pile.
The first embodiment provides a concrete cast-in-place pile elevation device, as shown in fig. 1-13, the climbing mechanism 2 includes a main body box 201, a first motor 231, a brake mechanism and two groups of climbing wheels 229, the first motor 231 is fixedly installed on the main body box 201, a linkage rod 202 is slidingly installed on the main body box 201, climbing holes are correspondingly formed in the main body box 201, and the two groups of climbing wheels 229 are symmetrically arranged on two sides of the climbing holes. As shown in fig. 3, 4 and 5, wherein the main body case 201 is slidably disposed on the slide bar 104, a linkage bar 202 is slidably disposed on a side surface of the main body case 201, one end of the linkage bar 202 is rotatably provided with a first trigger block 203, two inclined planes are disposed on the first trigger block 203, an upper inclined plane is used for triggering, a lower inclined plane is used for resetting, a first elastic sheet 204 is cooperatively disposed between the first trigger block 203 and the linkage bar 202, the first elastic sheet 204 stretches to assist the resetting of the first trigger block 203, an upper inclined plane of the first trigger block 203 is cooperatively disposed with one end of a first trigger bar 205, the first trigger bar 205 slides on a first fixed plate 206, the first fixed plate 206 is fixedly disposed on the main body case 201, a first spring 207 is cooperatively disposed between the first trigger bar 205 and the first fixed plate 206, the other end of the first trigger bar 205 is slidably disposed in a through hole of the first clamping bar 208, the middle part of the first clamping rod 208 is arranged at the top of the fixed frame 209 in a sliding way, the fixed frame 209 is fixedly arranged at the top end surface of the main body box 201, a second spring 210 is matched between the first clamping rod 208 and the fixed frame 209, one end of the first clamping rod 208 close to the sliding rod 104 is fixedly provided with a first braking plate 211, one end of the first transmission rod 212 is fixedly arranged at the side surface of the first clamping rod 208, the other end of the first transmission rod 212 is fixedly provided with a first rack 213, the first rack 213 is meshed with a first cylindrical gear 214, the first cylindrical gear 214 is rotatably arranged at the side surface of the fixed frame 209, the first cylindrical gear 214 is meshed with a second rack 215, the second rack 215 is fixedly arranged at the bottom end of the second transmission rod 216, one end of the second transmission rod 216 is fixedly arranged on the second clamping rod 217, the second clamping rod 217 is slidingly arranged on the fixed frame 209, a third spring 218 is matched between the second clamping rod 217 and the fixed frame 209, a second brake plate 219 is fixedly provided at one end of the second clamping lever 217 adjacent to the slide bar 104.
As shown in fig. 6, 7 and 8, one end of a third transmission rod 220 is fixedly arranged at the upper end of the linkage rod 202, the other end of the third transmission rod 220 is rotatably provided with a second trigger block 221, a second elastic sheet 222 is matched between the second trigger block 221 and the third transmission rod 220, the top inclined surface of the second trigger block 221 is matched with one end of a second trigger rod 223, the second trigger rod 223 is slidably arranged in a second fixing plate 224, the second fixing plate 224 is fixedly arranged on the top end surface of the main body box 201, a fourth spring 225 is matched between the other end of the second trigger rod 223 and the second fixing plate 224, one end of a separating plate 226 is fixedly arranged at one end of the separating plate 226, the other end of the separating plate 226 is rotatably provided with a collar 227, one end of the collar 227 is fixedly arranged at one end of a spline shaft 228, the other end of the spline shaft 228 is slidably arranged in a climbing wheel 229, the two climbing wheels 229 are respectively arranged on two sides of the sliding rod 104, the two climbing wheels 229 are respectively and rotatably arranged on a supporting plate of the top end surface of the main body box 201, the other end of the lantern ring 227 is matched with the lining wheel 230, the lining wheel 230 is fixedly arranged on an output shaft of the first motor 231, the first motor 231 is fixedly arranged on the top end surface of the main body box 201, an electric push cylinder 232 is fixedly arranged at the top of the main body box 201, a push rod 233 is fixedly arranged on a push rod of the electric push cylinder 232, a third trigger block 234 is rotatably arranged at the top of the push rod 233, a third elastic piece 235 is matched between the third trigger block 234 and the push rod 233, the upper inclined surface of the third trigger block 234 is matched with the third trigger rod 236, the third trigger rod 236 is fixedly arranged at one end of the second clamping rod 217 far from the sliding rod 104, one end of the connecting rod 237 is fixedly arranged at the bottom of the push rod 233, the other end of the connecting rod 237 is rotatably provided with a fourth trigger block 238, a fourth elastic sheet 239 is matched and installed between the fourth trigger block 238 and the connecting rod 237, the upper end inclined surface of the fourth trigger block 238 is matched with the fourth trigger rod 240, the fourth trigger rod 240 is slidably arranged on the fixing plate 241, the fixing plate 241 is fixedly arranged on the top end surface of the main body box 201, a fifth spring 242 is matched and installed between the fixing plate 241 and the fourth trigger rod 240, and one end of the fourth trigger rod 240, provided with the fifth spring 242, is slidably arranged in the through hole of the second trigger rod 223.
As shown in fig. 9, 10, 11 and 12, the fixed material elevation mechanism 3 comprises a rotary material cylinder 307 with an open bottom surface, a bottom plate 309 fixedly arranged in the main body box 201, a second motor 301 fixedly arranged on the bottom plate 309, and a pressure plate 313 arranged in the rotary material cylinder, wherein the rotary material cylinder 307 is rotatably arranged on a hollow fixed rod 308, the fixed rod 308 is fixedly arranged on the bottom plate 309, a hollow vibration rod 310 is slidably arranged in the fixed rod 308, the upper end of the vibration rod 310 extends out of the bottom plate 309, the lower end of the vibration rod 310 is connected with the pressure plate 313, a through hole which is communicated with the hollow area of the vibration rod 310 is arranged on the pressure plate 313, a vibrator 311 and a scale positioner 312 are fixedly arranged at one end of the vibration rod 310 extending out of the bottom plate 309, a scale rod 317 is slidably arranged on the vibration rod 310, the top end of the scale rod 317 extends out of the bottom plate 309, a magnet component matched with the electromagnet 318 is arranged at the top end, the electromagnet 318 is fixedly arranged in the main body box 201, and the scale positioner 312 is opposite to the scale rod 317. The output shaft of the second motor 301 is fixedly provided with a first conical gear 302, the first conical gear 302 is meshed with a second conical gear 303, the second conical gear 303 is fixedly arranged at one end of a rotating rod 304, the rotating rod 304 is rotatably arranged on a bottom plate 309, the other end of the rotating rod 304 is fixedly provided with a second cylindrical gear 305, the second cylindrical gear 305 is meshed with a toothed ring 306, the toothed ring 306 is fixedly arranged on the top end surface of a rotary charging barrel 307, one side of a vibrating rod 310 is fixedly provided with one end of a linkage rod 202, a limiting mechanism is slidably arranged in a pressing plate 313, the limiting mechanism comprises a limiting plate 314 and a blocking plate arranged at the bottom of the limiting plate 314, one end of the limiting plate 314 is wedge-shaped or triangular, and is slidably extended into a fixed rod 308 and the vibrating rod 310, the blocking plate at the bottom of the pressing plate 313 is positioned at a through hole of the pressing plate 313, a sixth spring 315 is matched between the limiting plate 314 and the pressing plate 313, the bottom of the graduation rod 317 is matched with the limiting plate 314, when the graduation rod 317 descends, the graduation rod 317 is fixedly arranged on the top end surface of the rotary charging barrel 307, one end of the graduation rod 202 is fixedly arranged on the side, one end of the linkage rod 202 is fixedly arranged on the vibrating rod 310, and a limiting mechanism is slidably arranged at one end of the pressing plate 314, and is arranged at the bottom of the pressing plate 314, and the bottom of the sealing plate 313 is opened by the sixth spring under the action of the limiting plate; a seventh spring 316 is fitted between the pressure plate 313 and the rotary cylinder 307.
As shown in fig. 13, the auxiliary wheel mechanism 4 includes a handle 401 rotatably disposed on a top end surface of the main body case 201 and an i-shaped bar 404 disposed in the main body case 201, one side of the main body case 201 adjacent to the casing 101 is hollow, two pulleys 405 are respectively rotatably disposed on two bars of the i-shaped bar 404 adjacent to one side of the casing 101, two eighth springs 406 are respectively disposed on two bars of the other end of the i-shaped bar 404 in a matching manner, the two eighth springs 406 are respectively engaged with an inner wall of the main body case 201, a third rack 403 is disposed on the i-shaped bar 404, a third cylindrical gear 402 is fixedly disposed on the handle 401, the third cylindrical gear 402 is engaged with the third rack 403 on the i-shaped bar 404, a limit bar 407 is rotatably disposed on the handle 401, a limit block 408 is correspondingly disposed on the top end surface of the main body case 201, limit blocks 408 are provided with limit holes matched with the limit bar 407, and when the handle 401 rotates to drive the i-shaped bar 404 to the two pulleys 405 to extend out of the main body case 201 to contact with the casing 101, the limit block 408 is opposite to the limit block 408, and the limit blocks 408 are embedded in the corresponding limit holes 408.
The working process of the concrete filling pile elevation device in the embodiment is as follows: the frame plate 102 is placed on the protective cylinder 101, the manual rotation limiting rod 407 is lifted and drives the handle 401 to rotate, the two eighth springs 406 drive the I-shaped rod 404 to slide on the main body box 201, the two pulleys 405 are attached to the inner wall of the protective cylinder 101, at the moment, the two climbing wheels are in sliding connection with the sliding rod 104, the two braking plates are in a loosening state, the climbing mechanism 2 and the fixed material elevation mechanism 3 slide down along the sliding rod 104, and the auxiliary wheel mechanism slides down along the inner wall of the protective cylinder 101 in the sliding process, so that the lifting stability of the whole device is ensured. At the same time start
The second motor 301, the second motor 301 drives the first bevel gear 302 to rotate, the first bevel gear 302 rotates to drive the second bevel gear 303 to rotate, the second bevel gear 303 rotates to drive the rotating rod 304 to rotate, the rotating rod 304 rotates to drive the second cylindrical gear 305 to rotate, the second cylindrical gear 305 rotates to drive the toothed ring 306 to rotate, the toothed ring 306 rotates to drive the rotary cylinder 307 to rotate, the rotary cylinder 307 rotates when sliding downwards, when the rotary cylinder 307 contacts soft mud, the mud lifts the pressure plate 313, the pressure plate 313 slides upwards in the fixed rod 308, the pressure plate 313 slides upwards to drive the vibrating rod 310 to slide upwards, and the vibrating rod 310 slides upwards to drive the linkage rod 202 to slide on the main body box 201.
When the linkage rod 202 slides upwards, the first trigger block 203 is driven to push the first trigger rod 205, the first trigger rod 205 slides out in the through hole of the first clamping rod 208, the second spring 210 drives the first brake plate 211 to clamp the slide rod 104, the first rack 213 is driven to slide when the first clamping rod 208 slides, the first rack 213 slides to drive the first cylindrical gear 214 to rotate, the first cylindrical gear 214 rotates to drive the second rack 215 to slide, the second rack 215 slides to drive the second clamping rod 217 to slide, the second clamping rod 217 slides to drive the second brake plate 219 to clamp the slide rod 104, when the linkage rod 202 lifts, the third transmission rod 220 is simultaneously driven to lift, the third transmission rod 220 is driven to lift the second trigger block 221, the second trigger block 221 is driven to slide the second trigger rod 223, the second trigger rod 223 slides to drive the separating plate 226 to separate from the lining wheel 230, at the moment, the climbing mechanism 2 is clamped on the slide rod 104, and the whole device stops sliding to reach a rough height. The two vibrators 311 move simultaneously to drive the vibrating rod 310 to vibrate, the vibrating rod 310 vibrates to drive the pressing plate 313 to compact slurry in the rotary cylinder 307, meanwhile, the electromagnet 318 is powered off to release the scale rod 317, the limiting plate 314 is pushed away from the vibrating rod 310 when the scale rod 317 falls, the limit is opened, the scale rod 317 falls on the compacted slurry, the falling length is recorded by the scale locator 312, and the falling length of the scale locator 312 plus the length of the sliding rod 104 are the distance of the elevation.
The concrete implementation process of the concrete filling pile elevation device in the embodiment is as follows:
step one: preparing construction, drawing a construction site measurement plane control network, retesting various raw materials to be subjected to field entry, preparing raw material field entry report tests, and ensuring three-way one-flat three-plate one-picture for field construction;
step two: cleaning an underwater pouring hole, measuring the specific gravity of the slurry at the position 1.0m below the slurry surface and 0.5m above the bottom of the tank, and cleaning the bottom and replacing the slurry if the specific gravity is greater than 1.2;
step three: preparing a concrete filling pile elevation device, and connecting a scale positioner and a motor of the device with an external controller through wires; determining the elevation of the underwater concrete filling pile, and calculating the distance between the designed elevation and the orifice of the underwater concrete filling hole;
step four: the length of the slide bar 104 is adjusted to enable the length of the slide bar 104 to be 500-800mm longer than the distance from the three design elevations to the orifice of the underwater concrete pouring hole, a prepared underwater concrete pouring pile elevation control device is vertically arranged in the underwater concrete pouring hole, a rotary charging barrel 307 is arranged at a position 500-800mm above the design elevations, and a frame plate 102 is fixed on the protective barrel 101;
step five: carrying out elevation on the cast-in-place pile, manually starting an auxiliary wheel mechanism 4, enabling the auxiliary wheel mechanism 4 to be attached to the pile casing 101, enabling the whole device to slide downwards, enabling a pressure plate 313 to cooperate with transmission and brake the whole climbing mechanism through a connecting rod in the climbing mechanism after the elevation mechanism of a fixed material drops and contacts slurry, and achieving a rough height; the rotary charging barrel 307 in the fixed material elevation mechanism rotates and fills with concrete when descending, the concrete in the rotary charging barrel 307 is compacted through a vibrator vibration pressure plate, and the height of the cast-in-place pile is determined by detecting the descending length of the scale rod 3 through the scale positioner 312;
step six: after the measurement is completed, automatically climbing to the opening along the sliding rod by a self-locking climbing mechanism; after the elevation is adjusted, the electric push cylinder 232 is started to automatically reset.
The foregoing description is of one embodiment of the utility model and is thus not to be taken as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of the utility model should be assessed as that of the appended claims.

Claims (9)

1. The utility model provides a bored concrete pile elevation device which characterized in that: the elevation device comprises a mounting frame (1), a climbing mechanism (2) is slidably arranged on the mounting frame (1), and a fixed material elevation mechanism (3) is fixedly arranged on the climbing mechanism (2); a sliding rod (104) is arranged on the mounting frame (1), and the climbing mechanism (2) is arranged on the sliding rod (104) and slides up and down along the sliding rod (104);
the climbing mechanism (2) comprises a main body box (201), a first motor (231) and two groups of climbing wheels (229), the first motor (231) is fixedly arranged on the main body box (201), a linkage rod (202) is slidably arranged on the main body box (201), climbing holes are correspondingly formed in the main body box (201), the two groups of climbing wheels (229) are symmetrically arranged on two sides of the climbing holes and are in transmission connection with the first motor (231) through a first transmission mechanism, the sliding rod (104) vertically penetrates through the climbing holes, and the two groups of climbing wheels (229) are respectively in sliding connection with the sliding rod (104);
the fixed material elevation mechanism (3) comprises a rotary charging barrel (307) with an open bottom surface, a bottom plate (309) fixedly arranged in a main body box (201), a second motor (301) fixedly arranged on the bottom plate (309) and a pressure plate (313) arranged in the rotary charging barrel, wherein the rotary charging barrel (307) is rotatably arranged on a hollow fixed rod (308), the fixed rod (308) is fixedly arranged on the bottom plate (309), a hollow vibration rod (310) is slidably arranged in the fixed rod (308), the upper end of the vibration rod (310) extends out of the bottom plate (309), the lower end of the vibration rod is connected with the pressure plate (313), a through hole communicated with the hollow area of the vibration rod (310) is formed in the pressure plate (313), a vibrator (311) and a scale positioner (312) are fixedly arranged at one end of the vibration rod (310) extending out of the bottom plate (309), a scale rod (317) is slidably arranged in the vibration rod (310), a magnet component matched with an electromagnet (318) is arranged at the top end of the scale rod (317), and the electromagnet (318) is fixedly arranged in the main body box (201), and the scale positioner (317) is opposite to the scale positioner (312); the second motor (301) is connected with the rotary charging barrel (307) through a second transmission mechanism and controls the rotary charging barrel (307) to rotate; one end of the linkage rod (202) is provided with a braking vane triggering mechanism, and the other end of the linkage rod is connected with a vibration rod (310) of the fixed material elevation mechanism (3) in a linkage way.
2. A bored concrete pile elevation apparatus as set forth in claim 1, wherein: the mounting frame (1) comprises a protective cylinder (101), a plate frame (102) arranged at the top of the protective cylinder (101) and a slide bar (104) vertically arranged on the plate frame (102), a lock button (103) is rotatably arranged on the plate frame (102), the slide bar (104) vertically extends downwards into the protective cylinder (101) through the lock button (103) in a sliding manner, and the slide bar (104) is parallel to the inner wall of the protective cylinder (101); the climbing mechanism (2) is arranged on the sliding rod (104).
3. A bored concrete pile elevation apparatus as claimed in claim 1 or 2, wherein: the climbing mechanism (2) further comprises a brake mechanism arranged above the two groups of climbing wheels (229), the brake mechanism comprises a first braking plate (211) and a second braking plate (219) which are symmetrically arranged on two sides of the sliding rod, the first braking plate (211) and the second braking plate (219) are respectively provided with a first clamping rod (208) and a second clamping rod (217), the braking plate triggering mechanism comprises a first triggering block (203) which is rotatably arranged on the linkage rod (202), a first fixing plate (206) which is fixedly arranged near the first clamping rod (208), a first triggering rod (205) which is slidably arranged on the first fixing plate (206), a fixing frame (209) which is fixedly arranged on the side face of the brake mechanism and a second transmission mechanism which is arranged on the fixing frame, and the first fixing plate (206) and the fixing frame (209) are fixedly arranged on the main body box (201); a first elastic sheet (204) is matched between the first trigger block (203) and the linkage rod (202), the first trigger block (203) is matched with the first trigger rod (205), a first spring (207) is matched between the first fixed plate (206) and the first trigger rod (205), the first spring (207) is slidably mounted in a through hole of the first clamping rod (208), the first clamping rod (208) is slidably mounted on the fixed frame (209), a second spring (210) is sleeved at the connecting end of the first clamping rod (208) and the first braking plate (211), and the second spring (210) is positioned between the fixed frame (209) and the first braking plate (211); the first clamping rod (208) is connected with the second clamping rod (217) through a third transmission mechanism.
4. A bored concrete pile elevation apparatus as claimed in claim 1 or 2, wherein: the limiting mechanism comprises a limiting plate (314) and a blocking plate arranged at the bottom of the limiting plate (314), one end of the limiting plate (314) is wedge-shaped or triangular, and is slidably inserted into the fixing rod (308) and the vibrating rod (310), the blocking plate at the bottom of the limiting plate is positioned at a through hole of the pressing plate (313), a sixth spring (315) is matched between the limiting plate (314) and the pressing plate (313), and in the descending process of the scale rod (317), the limiting plate (314) and the blocking plate at the bottom move under the action of the sixth spring (315) to enable the through hole of the pressing plate (313) to be opened; a seventh spring (316) is matched and installed between the pressure plate (313) and the rotary cylinder (307).
5. A bored concrete pile elevation apparatus as claimed in claim 1 or 2, wherein: the second transmission mechanism comprises a rotating rod (304), a first conical gear (302) fixedly arranged on an output shaft of the second motor (301) and a toothed ring (306) arranged on the top surface of the rotary charging barrel (307), one end of the rotating rod (304) is provided with a second conical gear (303) meshed with the first conical gear (302), the other end of the rotating rod vertically extends to the top of the rotary charging barrel (307), and a second cylindrical gear (305) meshed with the toothed ring (306) is arranged.
6. A bored concrete pile elevation apparatus as claimed in claim 3, wherein: the two climbing wheels (229) are erected above the climbing hole through the supporting plate, the two climbing wheels (229) are both rotationally connected with the supporting plate, the first motor (231) and the first transmission mechanism are arranged at the back of the supporting plate, and under the action of the first motor (231) and the first transmission mechanism, the two groups of climbing wheels (229) slide up and down along the sliding rod (104); the first transmission mechanism comprises a lining wheel (230) fixedly arranged on an output shaft of a first motor (231), a spline shaft (228) slidably arranged on one climbing wheel (229) and a collar (227) fixedly arranged on the spline shaft (228), and the collar (227) is matched with the lining wheel (230); the linkage rod (202) is connected with the lantern ring (227) through a linkage mechanism, the linkage mechanism comprises a third transmission rod (220) fixedly mounted on the linkage rod (202), a second trigger block (221) is rotatably mounted on the third transmission rod (220), a second elastic sheet (222) is mounted between the second trigger block (221) and the third transmission rod (220) in a matched mode, the second trigger block (221) is matched with a second trigger rod (223), the second trigger rod (223) is slidably mounted on a second fixing plate (224), the second fixing plate (224) is fixedly mounted on the main body box (201), a fourth spring (225) is mounted between the second fixing plate (224) and the second trigger rod (223) in a matched mode, a separation plate (226) is fixedly mounted on the second trigger rod (223), the fourth spring (225) is located between the second fixing plate (224) and the separation plate (226), and the separation plate (226) is rotatably connected with the lantern ring (227).
7. A bored concrete pile elevation apparatus as set forth in claim 2, wherein: the climbing mechanism (2) is also provided with an auxiliary wheel mechanism (4), the auxiliary wheel mechanism (4) comprises a handle (401) which is rotatably arranged on the top end surface of the main body box (201) and an I-shaped rod (404) which is positioned in the main body box (201), one side of the main body box (201) adjacent to the protection barrel (101) is hollow, two pulleys (405) are respectively rotatably arranged on two rods of the I-shaped rod (404) which are close to one side of the protection barrel (101), two eighth springs (406) are respectively arranged on two rods of the other end of the I-shaped rod (404) in a matched manner, the two eighth springs (406) are respectively matched with the inner wall of the main body box (201), a third rack (403) is arranged on the I-shaped rod (404), a third cylindrical gear (402) is fixedly arranged on the handle (401), a limit rod (407) is rotatably arranged on the handle (401), two pulleys (408) which are opposite to the limit block (201) are arranged on the top end surface of the main body box (201), the limit block (408) are in a way of the main body box (201), the limit rod (408) is contacted with the limit barrel (408) when the limit rod (201) is in a matched manner, and the limiting rod (407) is rotated to be correspondingly embedded into the limiting hole on the limiting block (408).
8. A bored concrete pile elevation apparatus as claimed in claim 3, wherein: the third transmission mechanism comprises a first transmission rod (212) fixedly arranged on a first clamping rod (208), a first rack (213) fixedly arranged on the first transmission rod (212), a second transmission rod (216) fixedly arranged on a second clamping rod (217), and a second rack (215) fixedly arranged on the second transmission rod (216), the first rack (213) and the second rack (215) are parallel to each other, a first cylindrical gear (214) is arranged between the first rack (213) and the second rack (215), the first cylindrical gear (214) is rotatably arranged on the fixed frame (209), and the first cylindrical gear (214) is meshed with the second rack (215) respectively; the second clamping rod (217) is slidably mounted on the fixing frame (209), a third spring (218) is sleeved at the connecting end of the second clamping rod (217) and the second braking plate (219), and the third spring (218) is located between the fixing frame (209) and the second braking plate (219).
9. A bored concrete pile elevation apparatus as set forth in claim 6, wherein: the electric push device is characterized in that an electric push cylinder (232) is fixedly arranged on a main body box (201), a push rod (233) is fixedly arranged on a push rod of the electric push cylinder (232), a third trigger block (234) is rotatably arranged on the push rod (233), a third elastic sheet (235) is matched between the third trigger block (234) and the push rod (233), the third elastic sheet (235) is matched with a third trigger rod (236), the third trigger rod (236) is fixedly arranged on a second clamping rod (217), a connecting rod (237) is fixedly arranged on the second trigger rod (223), a fourth trigger block (238) is rotatably arranged on the connecting rod (237), a fourth elastic sheet (239) is matched between the fourth trigger block (238) and the fourth trigger rod (240), the fourth trigger rod (240) is slidably arranged on a fixing plate (241), the fixing plate (241) is fixedly arranged on the main body box (201), a fourth trigger rod (240) is slidably arranged between the fixing plate (241) and the fourth trigger rod (240), and a fourth trigger rod (240) is slidably arranged on the fifth trigger rod (240).
CN202320640202.7U 2023-03-28 2023-03-28 Elevation device for concrete filling pile Active CN219450685U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320640202.7U CN219450685U (en) 2023-03-28 2023-03-28 Elevation device for concrete filling pile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320640202.7U CN219450685U (en) 2023-03-28 2023-03-28 Elevation device for concrete filling pile

Publications (1)

Publication Number Publication Date
CN219450685U true CN219450685U (en) 2023-08-01

Family

ID=87422038

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320640202.7U Active CN219450685U (en) 2023-03-28 2023-03-28 Elevation device for concrete filling pile

Country Status (1)

Country Link
CN (1) CN219450685U (en)

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