CN219443961U - Angle steel tower foot welding set - Google Patents

Angle steel tower foot welding set Download PDF

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Publication number
CN219443961U
CN219443961U CN202320337274.4U CN202320337274U CN219443961U CN 219443961 U CN219443961 U CN 219443961U CN 202320337274 U CN202320337274 U CN 202320337274U CN 219443961 U CN219443961 U CN 219443961U
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side wall
plate
tower foot
angle steel
welding
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赵晨茹
张超
周蓓
周莉萍
张程禹
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Jiangsu Urban and Rural Construction College
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Jiangsu Urban and Rural Construction College
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Abstract

一种角钢塔脚焊接装置,包括工作台和焊接机器人,焊接机器人安装在工作台的上侧壁上,工作台的上侧壁上固定连接有固定板,固定板的一侧壁上固定连接有支撑板,支撑板上安装有转动电机,转动电机的输出轴转动穿过固定板,固定板的另一侧设有夹紧组件,固定板的上侧壁上设有清理组件。本实用新型与现有技术相比优点在于:在对塔脚钢板进行固定时,只需将塔脚钢板上的四个通孔对着定位柱插入,然后通过控制器启动伸缩气缸,伸缩气缸的伸缩杆端伸出,带动夹紧爪将塔脚钢板的四角夹紧固定住,大大节省了固定塔脚钢板的时间,降低了工作强度,焊接时产生的焊渣会在风机的吹动下进入集料箱内,省去作业人员再手动清理的步骤,提高了工作效率。

An angle steel tower foot welding device includes a workbench and a welding robot, the welding robot is installed on the upper side wall of the workbench, a fixed plate is fixedly connected to the upper side wall of the workbench, and a A supporting plate, a rotating motor is installed on the supporting plate, the output shaft of the rotating motor rotates through the fixing plate, the other side of the fixing plate is provided with a clamping assembly, and the upper side wall of the fixing plate is provided with a cleaning assembly. Compared with the prior art, the utility model has the advantages that when fixing the tower foot steel plate, it is only necessary to insert the four through holes on the tower foot steel plate against the positioning column, and then start the telescopic cylinder through the controller. The end of the telescopic rod is stretched out, driving the clamping claws to clamp and fix the four corners of the tower foot steel plate, which greatly saves the time for fixing the tower foot steel plate, reduces the work intensity, and the welding slag generated during welding will enter under the blowing of the fan In the collecting box, the steps of manual cleaning by the operator are omitted, which improves the work efficiency.

Description

一种角钢塔脚焊接装置An angle steel tower foot welding device

技术领域technical field

本实用新型涉及塔脚焊接技术领域,特别涉及一种角钢塔脚焊接装置。The utility model relates to the technical field of tower foot welding, in particular to an angle steel tower foot welding device.

背景技术Background technique

输电线路铁塔简称电力铁塔,其结构特点是各种塔型均属空间桁架结构,杆件主要由单根等边角钢或组合角钢组成,整个塔由角钢、连接钢板和螺栓组成,个别部件如塔脚等由几块钢板焊接成一个组合件。The transmission line tower is referred to as the power tower. Its structural characteristics are that various tower types are space truss structures. The rods are mainly composed of a single equilateral angle steel or a combined angle steel. The feet etc. are welded into an assembly by several steel plates.

经检索公开号为CN212977263U的中国专利,公开了一种四拼角钢塔脚的焊接装置,包括底板,底板的顶部设置有焊接机器人,底板的顶部固定连接有支撑板,支撑板的一侧开设有凹槽,凹槽的数量有两个,一个凹槽内固定连接有第一电机,支撑板的另一侧固定连接有轴承,轴承内活动穿设有转轴,转轴的一端与第一电机的输出轴均固定连接有固定柱,两个固定柱的相对端固定连接有同一个固定板,固定板上开设有另一个凹槽,另一个凹槽内固定连接有第二电机,第二电机的输出轴固定连接有连接板,连接板上开设有螺纹孔,螺纹孔的数量有四个,四个螺纹孔内均螺纹连接有螺栓,底板的一侧固定连接有控制器,控制器上设置于控制按钮,底板上开设有固定槽,固定槽的数量有两个,两个固定槽的内壁顶部均固定连接有电动推杆,两个电动推杆的另一端固定连接有同一个固定件。The retrieval publication number is the Chinese patent of CN212977263U, discloses a kind of welding device of four angle steel tower feet, comprises base plate, and the top of base plate is provided with welding robot, and the top of base plate is fixedly connected with support plate, and one side of support plate is provided with There are two grooves, the number of the grooves is two, the first motor is fixedly connected in one groove, the bearing is fixedly connected on the other side of the support plate, a rotating shaft is movable in the bearing, and one end of the rotating shaft is connected with the output of the first motor The shafts are fixedly connected with fixed columns, and the opposite ends of the two fixed columns are fixedly connected with the same fixed plate, and another groove is opened on the fixed plate, and a second motor is fixedly connected in the other groove, and the output of the second motor The shaft is fixedly connected with a connecting plate, and there are threaded holes on the connecting plate. There are four threaded holes, and bolts are threaded in each of the four threaded holes. One side of the bottom plate is fixedly connected with a controller, which is set on the control panel. The button is provided with a fixing groove on the bottom plate, and there are two fixing grooves. The tops of the inner walls of the two fixing grooves are fixedly connected with electric push rods, and the other ends of the two electric push rods are fixedly connected with the same fixing piece.

上述中的现有技术方案存在以下不足:该焊接装置在对塔脚进行焊接时需要工作人员将螺栓穿过塔脚上的通孔和连接板上的螺纹孔来对塔脚钢板进行固定,塔脚钢板需要利用四个螺栓进行固定,作业人员工作强度大,降低了焊接效率,而且此装置没有清理焊渣的功能,为此,我们提出了一种角钢塔脚焊接装置。The above existing technical solutions have the following disadvantages: when the welding device welds the tower foot, the staff needs to pass the bolt through the through hole on the tower foot and the threaded hole on the connecting plate to fix the tower foot steel plate, the tower foot The foot steel plate needs to be fixed with four bolts, the operator’s work intensity is high, which reduces the welding efficiency, and this device has no function of cleaning welding slag. Therefore, we propose a welding device for the angle steel tower foot.

实用新型内容Utility model content

针对现有技术中的上述不足,本实用新型提供了一种角钢塔脚焊接装置,以解决上述背景技术中提出的问题。Aiming at the above-mentioned deficiencies in the prior art, the utility model provides an angle steel tower foot welding device to solve the problems raised in the above-mentioned background technology.

为了达到上述实用新型目的,本实用新型采用的技术方案为一种角钢塔脚焊接装置,包括工作台和焊接机器人,所述焊接机器人安装在工作台的上侧壁上,所述工作台的上侧壁上固定连接有固定板,所述固定板的一侧壁上固定连接有支撑板,所述支撑板上安装有转动电机,所述转动电机的输出轴转动穿过固定板,所述固定板的另一侧设有夹紧组件,所述固定板的上侧壁上设有清理组件。In order to achieve the purpose of the above-mentioned utility model, the technical solution adopted by the utility model is an angle steel tower foot welding device, including a workbench and a welding robot, the welding robot is installed on the upper side wall of the workbench, and the upper side of the workbench A fixed plate is fixedly connected to the side wall, a support plate is fixedly connected to the side wall of the fixed plate, a rotating motor is installed on the support plate, the output shaft of the rotating motor rotates through the fixed plate, and the fixed plate A clamping assembly is provided on the other side of the plate, and a cleaning assembly is provided on the upper side wall of the fixing plate.

作为改进:所述夹紧组件包括固定连接在转动电机输出轴端的转动板,所述转动板的四角处分别铰接有夹紧爪,所述转动板靠近焊接机器人的一侧壁上固定连接有四个定位柱,所述转动板远离焊接机器人的一侧壁上安装有四个呈环形阵列分布的伸缩气缸,所述伸缩气缸的伸缩端与夹紧爪铰接。As an improvement: the clamping assembly includes a rotating plate fixedly connected to the output shaft end of the rotating motor, the four corners of the rotating plate are respectively hinged with clamping claws, and the side wall of the rotating plate close to the welding robot is fixedly connected with four Four positioning columns are installed on the side wall of the rotating plate away from the welding robot, and four telescopic cylinders distributed in a circular array are installed, and the telescopic ends of the telescopic cylinders are hinged with the clamping claws.

作为改进:所述清理组件包括固定连接在固定板上侧壁上的安装板,所述安装板的下侧壁上嵌入安装有风机,所述工作台上开设有通槽,所述工作台的下侧壁上可拆卸连接有集料箱,所述集料箱与通槽连通。As an improvement: the cleaning assembly includes a mounting plate fixedly connected to the side wall of the fixing plate, a fan is embedded in the lower side wall of the mounting plate, a through groove is opened on the workbench, and the workbench A collection box is detachably connected to the lower side wall, and the collection box communicates with the through groove.

作为改进:所述安装板的上侧壁上开设有进风口。As an improvement: an air inlet is opened on the upper side wall of the installation plate.

作为改进:所述工作台的前侧壁上安装有控制器,所述转动电机、伸缩气缸和风机均与控制器电性连接。As an improvement: a controller is installed on the front side wall of the workbench, and the rotating motor, telescopic cylinder and fan are all electrically connected to the controller.

与现有技术相比,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:

1.在对塔脚钢板进行固定时,只需将塔脚钢板上的四个通孔对着定位柱插入,然后通过控制器启动伸缩气缸,伸缩气缸的伸缩杆端伸出,带动夹紧爪将塔脚钢板的四角夹紧固定住,大大节省了固定塔脚钢板的时间,降低了工作强度,焊接时产生的焊渣会在风机的吹动下进入集料箱内,省去作业人员再手动清理的步骤,提高了工作效率。1. When fixing the tower foot steel plate, you only need to insert the four through holes on the tower foot steel plate to the positioning column, and then start the telescopic cylinder through the controller, and the telescopic rod end of the telescopic cylinder stretches out to drive the clamping claw Clamping and fixing the four corners of the tower foot steel plate greatly saves the time for fixing the tower foot steel plate and reduces the work intensity. Manual cleaning steps improve work efficiency.

附图说明Description of drawings

图1为本实用新型一种角钢塔脚焊接装置的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of angle steel tower foot welding device of the utility model;

图2为本实用新型一种角钢塔脚焊接装置的夹紧组件结构示意图;Fig. 2 is a structural schematic diagram of the clamping assembly of a kind of angle steel tower foot welding device of the present invention;

图3为本实用新型一种角钢塔脚焊接装置的清理组件结构示意图Fig. 3 is a structural schematic diagram of a cleaning assembly of an angle steel tower foot welding device of the utility model

如图所示:as the picture shows:

1、工作台;2、焊接机器人;1.1、固定板;1.2、支撑板;1.3、转动电机;3、夹紧组件;4、清理组件;3.1、转动板;3.3、夹紧爪;3.2、定位柱;3.4、伸缩气缸;4.1、安装板;4.3、风机;1.4、通槽;4.2、集料箱;5、控制器。1. Workbench; 2. Welding robot; 1.1. Fixed plate; 1.2. Support plate; 1.3. Rotating motor; 3. Clamping component; 4. Cleaning component; 3.1. Rotating plate; 3.3. Clamping claw; 3.2. Positioning Column; 3.4, telescopic cylinder; 4.1, mounting plate; 4.3, fan; 1.4, channel; 4.2, collecting box; 5, controller.

具体实施方式Detailed ways

为使本实用新型实现的技术手段、创作特征、达成目的功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, and the effect of achieving the purpose of the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.

在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前侧”、“后侧”、“两侧”、“一侧”、“另一侧”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "front side", "rear side", "both sides", "one side", " The orientation or positional relationship indicated by "the other side", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the referred device or element must have a specific Orientation, construction and operation in a particular orientation, therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.

在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "connected", etc. should be understood in a broad sense, such as "connected", which can be a fixed The connection can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.

如图1所示,一种角钢塔脚焊接装置,包括工作台1和焊接机器人2,焊接机器人2安装在工作台1的上侧壁上,工作台1的上侧壁上固定连接有固定板1.1,固定板1.1的一侧壁上固定连接有支撑板1.2,支撑板1.2上安装有转动电机1.3,转动电机1.3的输出轴转动穿过固定板1.1,转动电机1.3的输出轴可以带动转动板3.1转动,更加方便焊接机器人2的焊接,固定板1.1的另一侧设有夹紧组件3,夹紧组件3用于将塔脚钢板固定住,固定板1.1的上侧壁上设有清理组件4,清理组件4用于清理焊接过程中出现的焊渣。As shown in Figure 1, a kind of angle steel tower foot welding device comprises workbench 1 and welding robot 2, and welding robot 2 is installed on the upper side wall of workbench 1, is fixedly connected with fixed plate on the upper sidewall of workbench 1 1.1, a support plate 1.2 is fixedly connected to the side wall of the fixed plate 1.1, a rotating motor 1.3 is installed on the supporting plate 1.2, the output shaft of the rotating motor 1.3 rotates through the fixed plate 1.1, and the output shaft of the rotating motor 1.3 can drive the rotating plate 3.1 rotation is more convenient for the welding of the welding robot 2, the other side of the fixed plate 1.1 is provided with a clamping assembly 3, the clamping assembly 3 is used to fix the tower foot steel plate, and the upper side wall of the fixed plate 1.1 is provided with a cleaning assembly 4. The cleaning component 4 is used to clean up the welding slag that occurs during the welding process.

具体的,如图1和图2所示,一种角钢塔脚焊接装置,夹紧组件3包括固定连接在转动电机1.3输出轴端的转动板3.1,转动板3.1的四角处分别铰接有夹紧爪3.3,转动板3.1靠近焊接机器人2的一侧壁上固定连接有四个定位柱3.2,转动板3.1远离焊接机器人2的一侧壁上安装有四个呈环形阵列分布的气缸3.4,气缸3.4的端与夹紧爪3.3铰接,将塔脚钢板上的四个通孔对着定位柱3.2插入,然后通过控制器5启动伸缩气缸3.4,伸缩气缸3.4的伸缩杆端伸出,带动夹紧爪3.3将塔脚钢板的四角夹紧固定住,大大节省了固定塔脚钢板的时间,降低了工作强度。Specifically, as shown in Figures 1 and 2, a welding device for angle steel tower feet, the clamping assembly 3 includes a rotating plate 3.1 fixedly connected to the output shaft end of the rotating motor 1.3, and the four corners of the rotating plate 3.1 are respectively hinged with clamping claws 3.3, the side wall of the rotating plate 3.1 close to the welding robot 2 is fixedly connected with four positioning columns 3.2, and the side wall of the rotating plate 3.1 away from the welding robot 2 is equipped with four cylinders 3.4 distributed in a circular array, and the cylinders 3.4 The end is hinged with the clamping claw 3.3, and the four through holes on the tower foot steel plate are inserted into the positioning column 3.2, and then the telescopic cylinder 3.4 is activated through the controller 5, and the telescopic rod end of the telescopic cylinder 3.4 is stretched out, driving the clamping claw 3.3 Clamping and fixing the four corners of the tower foot steel plate greatly saves the time for fixing the tower foot steel plate and reduces the work intensity.

具体的,如图1和图3所示,一种角钢塔脚焊接装置,清理组件4包括固定连接在固定板1.1上侧壁上的安装板4.1,安装板4.1的下侧壁上嵌入安装有风机4.3,工作台1上开设有通槽1.4,工作台1的下侧壁上可拆卸连接有集料箱4.2,集料箱4.2与通槽1.4连通,焊接时产生的焊渣会在风机4.3的吹动下进入集料箱4.2内,省去作业人员再手动清理的步骤,提高了工作效率。Specifically, as shown in Figures 1 and 3, a welding device for angle steel tower feet, the cleaning assembly 4 includes a mounting plate 4.1 fixedly connected to the upper side wall of the fixing plate 1.1, and the lower side wall of the mounting plate 4.1 is embedded with a The blower fan 4.3 is provided with a through groove 1.4 on the workbench 1, and the lower side wall of the workbench 1 is detachably connected with a collection box 4.2, and the collection box 4.2 is connected with the through groove 1.4. It enters into the collection box 4.2 under the blowing, which saves the steps of manual cleaning by the operator and improves the work efficiency.

具体的,如图1所示,一种角钢塔脚焊接装置,安装板4.1的上侧壁上开设有进风口,便于风机4.3吹风。Specifically, as shown in Fig. 1, an angle steel tower foot welding device has an air inlet on the upper side wall of the mounting plate 4.1, which is convenient for the fan 4.3 to blow air.

具体的,如图1所示,一种角钢塔脚焊接装置,工作台1的前侧壁上安装有控制器5,转动电机1.3、气缸3.4和风机4.3均与控制器5电性连接,通过控制器5可以控制转动电机1.3、气缸3.4和风机4.3的工作。Concretely, as shown in Figure 1, a kind of angle steel tower foot welding device, controller 5 is installed on the front side wall of workbench 1, and rotating motor 1.3, cylinder 3.4 and blower fan 4.3 are all electrically connected with controller 5, through The controller 5 can control the work of the rotating motor 1.3, the cylinder 3.4 and the blower fan 4.3.

本实用新型在具体实施时,首先对塔脚钢板进行固定,将塔脚钢板上的四个通孔对着定位柱3.2插入,然后通过控制器5启动伸缩气缸3.4,伸缩气缸3.4的伸缩杆端伸出,带动夹紧爪3.3将塔脚钢板的四角夹紧固定住,大大节省了固定塔脚钢板的时间,降低了工作强度,然后利用焊接机器人2对塔脚钢板进行焊接,转动电机1.3的输出轴可以带动转动板3.1转动,更加方便焊接机器人2的焊接,焊接时产生的焊渣会在风机4.3的吹动下进入集料箱4.2内,省去作业人员再手动清理的步骤,提高了工作效率。When the utility model is actually implemented, at first the tower foot steel plate is fixed, the four through holes on the tower foot steel plate are inserted against the positioning column 3.2, and then the telescopic cylinder 3.4 is started by the controller 5, and the telescopic rod end of the telescopic cylinder 3.4 Stretch out, drive the clamping claw 3.3 to clamp and fix the four corners of the tower foot steel plate, which greatly saves the time for fixing the tower foot steel plate, reduces the work intensity, and then uses the welding robot 2 to weld the tower foot steel plate, and the rotation motor 1.3 The output shaft can drive the rotating plate 3.1 to rotate, which is more convenient for the welding of the welding robot 2. The welding slag generated during welding will enter the collecting box 4.2 under the blowing of the fan 4.3, which saves the steps of manual cleaning by the operator and improves the work efficiency.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides an angle steel tower foot welding set, includes workstation (1) and welding robot (2), its characterized in that: welding robot (2) are installed on the upper side wall of workstation (1), fixedly connected with fixed plate (1.1) on the upper side wall of workstation (1), fixedly connected with backup pad (1.2) on the lateral wall of fixed plate (1.1), install rotation motor (1.3) on backup pad (1.2), the output shaft rotation of rotation motor (1.3) passes fixed plate (1.1), the opposite side of fixed plate (1.1) is equipped with clamping assembly (3), be equipped with clearance subassembly (4) on the upper side wall of fixed plate (1.1).
2. The angle steel tower foot welding device according to claim 1, wherein: the clamping assembly (3) comprises a rotating plate (3.1) fixedly connected to the output shaft end of a rotating motor (1.3), clamping claws (3.3) are hinged to four corners of the rotating plate (3.1) respectively, four positioning columns (3.2) are fixedly connected to one side wall of the rotating plate (3.1) close to the welding robot (2), four telescopic cylinders (3.4) distributed in an annular array are mounted on one side wall, far away from the welding robot (2), of the rotating plate (3.1), and the telescopic ends of the telescopic cylinders (3.4) are hinged to the clamping claws (3.3).
3. The angle steel tower foot welding device according to claim 1, wherein: the cleaning assembly (4) comprises a mounting plate (4.1) fixedly connected to the upper side wall of the fixing plate (1.1), a fan (4.3) is embedded and mounted on the lower side wall of the mounting plate (4.1), a through groove (1.4) is formed in the workbench (1), a collecting box (4.2) is detachably connected to the lower side wall of the workbench (1), and the collecting box (4.2) is communicated with the through groove (1.4).
4. A welding device for angle steel tower feet according to claim 3, wherein: an air inlet is formed in the upper side wall of the mounting plate (4.1).
5. A welding device for angle steel tower feet according to claim 2 or 3, characterized in that: the front side wall of the workbench (1) is provided with a controller (5), and the rotating motor (1.3), the telescopic cylinder (3.4) and the fan (4.3) are electrically connected with the controller (5).
CN202320337274.4U 2023-02-28 2023-02-28 Angle steel tower foot welding set Expired - Fee Related CN219443961U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118635793A (en) * 2024-08-14 2024-09-13 洛阳永曜电力有限公司 A welding robot for power tower foot and its welding process
CN119328396A (en) * 2024-10-21 2025-01-21 江苏科耐特智能机器人有限公司 An automatic clamping mechanism for welding power tower feet

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118635793A (en) * 2024-08-14 2024-09-13 洛阳永曜电力有限公司 A welding robot for power tower foot and its welding process
CN119328396A (en) * 2024-10-21 2025-01-21 江苏科耐特智能机器人有限公司 An automatic clamping mechanism for welding power tower feet
CN119328396B (en) * 2024-10-21 2025-10-21 江苏科耐特智能机器人有限公司 An automatic clamping mechanism for welding power tower legs

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