CN219442540U - Small-size accurate compression spring horizontal load sorting facilities - Google Patents

Abstract

The utility model discloses small-sized precise compression spring horizontal load sorting equipment which comprises an equipment main body and a vibration disc, wherein the vibration disc is arranged on one side of the equipment main body, a load detection servo motor, a weighing element, a pushing detection mechanism, a belt feeding mechanism and a bad box are arranged on the equipment main body, the load detection servo motor, the pushing detection mechanism and the belt feeding mechanism are all in threaded connection with the top surface of the equipment main body, the control panel and the bad box are symmetrically arranged relative to two side walls of the equipment main body respectively, and the control panel is arranged relative to one side inclined surface of the equipment main body. The defective product discharging mechanism of the small precise compression spring horizontal load sorting equipment sends defective products into defective boxes outside the equipment, confusion of the defective products and the defective products is avoided, detection quality is guaranteed, the weighing element is arranged on the stroke adjusting block, the structure is simplified, and due to the fact that additional parts on the weighing element are few, and detection accuracy is guaranteed.

Description

Small-size accurate compression spring horizontal load sorting facilities

Technical Field

The utility model relates to the technical field of spring detection, in particular to small-sized precision compression spring horizontal load sorting equipment.

Background

Because the diameter and the length of the small precise compression spring are smaller, the small precise compression spring can be only a few millimeters, and can be manually arranged on a load machine to perform force measurement and sorting in small-batch production. But this type of spring is used widely, is arranged to carry out this process manually in mass production, and inefficiency, the phenomenon that good product and defective product are mixed up can appear, occupy check out test set for a long time. Under the current situation, the labor and the purchase of the detection equipment are increased to efficiently complete the load sorting process of the spring, and the production cost is obviously increased, so that a small-sized precision compression spring horizontal load sorting device is provided.

Disclosure of Invention

The utility model aims to provide small-sized precision compression spring horizontal load sorting equipment, a load detection servo motor of the equipment is connected with a cam, the structure of the equipment is simplified compared with a screw rod, the response speed is improved, the maintenance cost is reduced, a belt feeding mechanism adopts belt transmission, and compared with a direct vibration mechanism, the data deviation caused by vibration during load sorting is avoided.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a small-size accurate compression spring level load sorting facilities, includes equipment main part and vibration dish, one side of equipment main part is provided with the vibration dish, be equipped with load detection servo motor, weighing element, pushing equipment detection mechanism, belt feeding mechanism and bad box in the equipment main part, load detection servo motor, pushing equipment detection mechanism and belt feeding mechanism all threaded connection are on the equipment main part top surface, one side of pushing equipment detection mechanism front end is provided with belt feeding mechanism, the opposite side of pushing equipment detection mechanism front end is provided with weighing element, weighing element's below is connected with the regulation stroke slider, weighing element's end is provided with load detection servo motor, load detection servo motor is connected with weighing element through cam, belt and regulation stroke slider, still be equipped with control panel and bad box on the equipment main part, control panel and bad box are respectively about the both sides wall symmetry of equipment main part, and control panel sets up about one of them side inclined plane of equipment main part, one side of bad box is provided with the wind-proof cylinder.

Preferably, the pushing detection mechanism comprises a welding bracket, a material pushing plate and a cylinder, wherein the welding bracket is provided with the material pushing plate and the cylinder, the cylinder is in threaded connection with the welding bracket, and the output end of the cylinder is in threaded connection with the material pushing plate.

Preferably, a good product box is arranged in the equipment main body.

Preferably, the belt feeding mechanism and the weighing element are arranged on the same horizontal line.

Preferably, a defective product discharging mechanism is arranged above the defective product box, and the defective product discharging mechanism is in threaded connection with the equipment main body.

Preferably, a fingerprint lock is arranged on the other side above the good product box.

Preferably, the load detection servo motor, the weighing element, the pushing detection mechanism and the belt feeding mechanism are externally sleeved with a windshield, and the windshield achieves a stable effect through limiting of a windproof air cylinder.

Compared with the prior art, the utility model has the following beneficial effects:

this small-size accurate compression spring level load sorting facilities, this equipment installs the windshield, prevents the data deviation that wind brought in the load testing process, because the windshield has the fingerprint lock, also only the technician can unlock the machine of transferring, guarantees the uniqueness of transferring, is the yields box inside equipment, and the bad box is outside equipment, has stopped the condition of compounding.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic view of the connection structure of the windshield and the main body of the device of the present utility model;

fig. 3 is a schematic view of the internal structure of the main body of the device of the present utility model.

In the figure: 1. an apparatus main body; 2. a control panel; 3. a load detection servo motor; 4. a weighing element; 5. a pushing detection mechanism; 6. a belt feeding mechanism; 7. a vibration plate; 8. a fingerprint lock; 9. a windproof air cylinder; 10. defective product discharging mechanism; 11. a good product box; 12. a defective box; 13. a wind shield.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

The first embodiment provides the following technical solutions; the utility model provides a problem that the yields is lower through manual detection spring inefficiency, please refer to fig. 1 and 3, a small-size accurate compression spring level load sorting facilities, including equipment main part 1 and vibration dish 7, one side of equipment main part 1 is provided with vibration dish 7, be equipped with load detection servo motor 3 on the equipment main part 1, weighing element 4, push away material detection mechanism 5, belt feeding mechanism 6 and bad box 12, load detection servo motor 3, push away material detection mechanism 5 and belt feeding mechanism 6 equal threaded connection are on equipment main part 1 top surface, one side of push away material detection mechanism 5 front end is provided with belt feeding mechanism 6, the opposite side of push away material detection mechanism 5 front end is provided with weighing element 4, the below of weighing element 4 is connected with the regulation stroke slider, the end of weighing element 4 is provided with load detection servo motor 3, load detection servo motor 3 is connected with weighing element 4 through the cam, belt and regulation stroke slider, still be equipped with control panel 2 and bad box 12 on the equipment main part 1, control panel 2 and bad box 12 are respectively about equipment main part 1's both sides wall symmetry setting, and control panel 2 is provided with one of them side face 9 about the cylinder of the side of equipment 1, the bad box is provided with one of the inclined plane 9.

The pushing detection mechanism 5 comprises a welding bracket, a material pushing plate and a cylinder, wherein the welding bracket is provided with the material pushing plate and the cylinder, the cylinder is in threaded connection with the welding bracket, the output end of the cylinder is in threaded connection with the material pushing plate, the inside of the equipment main body 1 is provided with a good product box 11, the belt feeding mechanism 6 and the weighing element 4 are arranged on the same horizontal line, the top of the good product box 11 is provided with a defective product discharging mechanism 10, the defective product discharging mechanism 10 is in threaded connection with the equipment main body 1, and the other side of the top of the good product box 11 is provided with a fingerprint lock 8.

Specifically, firstly, under the action of a vibration disc 7, a small precise compression spring falls on a belt feeding mechanism 6 from a discharge hole of the vibration disc 7, a motor on the belt feeding mechanism 6 runs to send the spring into a pushing detection mechanism 5, when a spring in-place detection element in the pushing detection mechanism 5 detects the spring, a PLC starts a cylinder of the pushing detection mechanism 5 to push the spring to a load detection area, and meanwhile, the vibration disc 7 and the belt feeding mechanism 6 are suspended; the load detection servo motor 3 operates under the control of the PLC, the weighing element 4 moves towards the direction of the spring, the spring is pre-pressed for a certain distance, the pushing detection mechanism 5 returns to the original position under the control of the PLC, after waiting for the pushing detection mechanism 5 to be in the original position, the load detection servo motor 3 continues to operate, the spring is pressed to the height for measuring the load, the weighing element 4 transmits force into the instrument of the control panel 2, when the value of the force measurement instrument exceeds the load data range, the defective product discharging mechanism 10 is started under the control of the PLC, then the load detection servo motor 3 returns to the original position to be away from the spring, the spring falls into a discharging channel of the defective product discharging mechanism 10 under the self gravity, and goes into a defective product box 12 measured after the equipment, when the value of the force measurement instrument is in the load data range, the PLC does not start the defective product discharging mechanism 10, the load detection servo motor 3 returns to the original position directly, and is far away from the spring, the spring falls into the defective product box 11 under the self gravity, and the PLC starts the vibration disc 7 and the feeding mechanism again to complete load sorting circulation.

According to the above embodiment, the second embodiment provides the following technical scheme, please refer to fig. 2, further on the basis of the first embodiment, a small-sized precision compression spring horizontal load sorting device, which comprises a load detection servo motor 3, a weighing element 4, a pushing detection mechanism 5 and a belt feeding mechanism 6, wherein a wind shield 13 is sleeved outside the belt feeding mechanism 6, the wind shield 13 achieves a stable effect through the limit of a wind shield cylinder 9, wind can be blocked through the wind shield 13, the detection precision of the device is improved, and meanwhile, a non-technician is prevented from touching a core measurement area of the device.

In summary, the small-sized precision compression spring horizontal load sorting equipment has the advantages that the defective products are sent into the defective box 12 outside the equipment by the defective product discharging mechanism 10, confusion of the defective products and the defective products is avoided, the detection quality is ensured, the weighing element 4 is arranged on the stroke adjusting block, the structure is simplified, and the detection precision is ensured due to fewer additional parts on the weighing element 4; the pushing detection mechanism 5 can also adjust the stroke, can also replace parts, ensures that small-sized precision compression springs with different sizes can be measured, the load detection servo motor 3 is connected with a cam, is structurally simplified compared with a screw rod or a sliding table, further improves the load detection speed, and effectively reduces the later maintenance and the maintenance cost.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The small-sized precision compression spring horizontal load sorting equipment comprises an equipment main body (1) and a vibration disc (7), wherein one side of the equipment main body (1) is provided with the vibration disc (7), and is characterized in that a load detection servo motor (3), a weighing element (4), a pushing detection mechanism (5), a belt feeding mechanism (6) and a bad box (12) are arranged on the equipment main body (1), the load detection servo motor (3), the pushing detection mechanism (5) and the belt feeding mechanism (6) are all in threaded connection with the top surface of the equipment main body (1), one side of the front end of the pushing detection mechanism (5) is provided with the belt feeding mechanism (6), the other side of the front end of the pushing detection mechanism (5) is provided with the weighing element (4), an adjusting stroke slider is connected with the lower end of the weighing element (4), the load detection servo motor (3) is connected with the weighing element (4) through a cam, the belt and the adjusting stroke slider, a control panel (2) and the bad box (12) are arranged on the equipment main body (1) and are also provided with a control panel (12) and the bad box (12) respectively, and the control panel (2) is arranged on one side inclined plane of the equipment main body (1), and a windproof cylinder (9) is arranged on one side of the defective box (12).

2. The small-sized precise compression spring horizontal load sorting device according to claim 1, wherein the pushing detection mechanism (5) comprises a welding bracket, a material pushing plate and a cylinder, the welding bracket is provided with the material pushing plate and the cylinder, the cylinder is in threaded connection with the welding bracket, and the output end of the cylinder is in threaded connection with the material pushing plate.

3. The small precision compression spring horizontal load sorting equipment according to claim 1, wherein a good box (11) is arranged inside the equipment main body (1).

4. A small precision compression spring horizontal load sorting apparatus according to claim 1, characterized in that the belt feeding mechanism (6) is arranged on the same horizontal line as the weighing element (4).

5. A small-sized precision compression spring horizontal load sorting device according to claim 3, characterized in that a defective product discharging mechanism (10) is arranged on one side above the defective product box (11), and the defective product discharging mechanism (10) is in threaded connection with the device main body (1).

6. A small precision compression spring horizontal load sorting device according to claim 3, characterized in that a fingerprint lock (8) is arranged on the other side above the good product box (11).

7. A small-sized precision compression spring horizontal load sorting apparatus according to any one of claims 1-6, characterized in that the load detection servo motor (3), the weighing element (4), the pushing detection mechanism (5) and the belt feeding mechanism (6) are externally sleeved with a wind shield (13), and the wind shield (13) achieves a stable effect through the limit of a wind shield cylinder (9).