CN219435250U - Testing device - Google Patents

Testing device Download PDF

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Publication number
CN219435250U
CN219435250U CN202320153626.0U CN202320153626U CN219435250U CN 219435250 U CN219435250 U CN 219435250U CN 202320153626 U CN202320153626 U CN 202320153626U CN 219435250 U CN219435250 U CN 219435250U
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test
module
area
upper cover
cover plate
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胡世锋
崔岩
严伟
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SAIC Motor Corp Ltd
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SAIC Motor Corp Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model provides a testing device, which comprises a shell and a testing module arranged in the shell: the casing includes front panel and upper cover plate, installs the power input pencil interface that is used for external power supply on the front panel, provides the power input of heavy current for the test controller module to be tested to and be used for connecting the pencil interface that the scalable intelligent chassis dynamic control module of test controller module is connected, in order to obtain the input/output signal of test controller module. The test module is used for receiving input and output signals of the controller module to be tested, and is divided into a plurality of functional test areas, and each functional test area is connected with a corresponding functional test area on the upper cover plate. The upper cover plate is a test panel and comprises a plurality of functional test areas, each functional test area of the test panel is connected with a corresponding functional test area on the test module, and input and output signals of the corresponding functional test area on the test module are received so as to perform corresponding functional test on the controller module to be tested.

Description

Testing device
Technical Field
The utility model relates to the field of intelligent chassis of automobiles, in particular to a testing device.
Background
With the continuous development of the automobile industry, the electrification and the intellectualization degree of the automobile are higher and higher. Driven by this trend, electronic functional modules in automobiles are increasing and more complex. The functional application control of the intelligent chassis system has become a new field which is hot and is in the whole automobile industry at present. The intelligent chassis field requires an expandable chassis dynamic control function module, which not only has the existing application of traditional general purpose input/output (General Purpose Input Output, GPIO), a controller area network bus (Controller Area Network, CAN), a controller area network bus (CAN with Flexible Data-rate, CAN FD) with flexible data rate and the like, but also needs to highly integrate sensors and actuator signals such as a fuel door position sensor, a fuel door request switch, a caliper motor drive, a fuel door control lock motor drive and the like, and CAN expand the three-way inertial navigation related to active/semi-active vibration absorption, a large number of automobile-level sensors and signal processing such as a front wheel vertical sensor and the like, and is realized and applied by a series of data fusion and algorithm control and development functions such as braking/steering and the like matched with intelligent driving functions of different levels.
The power supply and various sensor and actuator signals are important functional guarantees in the application development of the intelligent chassis system. However, the input and output wire harnesses of the controller module of the whole intelligent chassis system are increasingly highly integrated, and meanwhile, unified standard definition in the industry does not exist, so that the whole function cannot meet the requirements of complex signal data application test environments such as signal debugging, signal monitoring, data acquisition, parameter calibration and the like in the development and application processes. In the current process of designing, developing and testing the controller module of the intelligent chassis system, development testers design and develop special auxiliary testing devices aiming at the controller modules with different functions, and the controller modules are connected with the testing devices through standardized wire harnesses.
This approach results in the development and design of different test devices for different controller modules in different projects, often required to meet the development and test requirements of different controller modules. Such different test devices often have no value to use after the development test is completed before a particular project. Therefore, a plurality of abandoned testing devices can be piled up by automobile manufacturers, and the testing device is wasteful and environmentally-friendly. This approach also increases the cost of development for the manufacturer from a cost control perspective.
Disclosure of Invention
The utility model solves the technical problem by providing the testing device which integrates various functional tests, can meet the testing work of debugging, monitoring, collecting and the like of data signals of various controller modules in driving control units related to various intelligent chassis extensible domains at present, quickens the development progress, improves the development testing efficiency, shortens the development period, and saves the cost for project development on the premise of ensuring the quality of final signal data.
Therefore, the technical scheme for solving the technical problems is as follows:
the utility model provides a testing device, which comprises a shell and a testing module arranged inside the shell:
the shell comprises a front panel and an upper cover plate, wherein a power input wire harness interface and a wire harness interface connected with the expandable intelligent chassis dynamic control module are installed on the front panel, and the power input wire harness interface is used for externally connecting a power supply and providing high-current power input for a controller module to be tested; the wire harness interface connected with the expandable intelligent chassis dynamic control module is used for connecting the controller module to be tested so as to acquire input and output signals of the controller module to be tested;
the test module is used for receiving input and output signals of the controller module to be tested, the test module is divided into a plurality of functional test areas, and each functional test area of the test module is connected with a corresponding functional test area on the upper cover plate;
the upper cover plate is a test panel, the test panel comprises a plurality of functional test areas, each functional test area of the test panel is connected with a corresponding functional test area on the test module and is used for receiving input and output signals of the corresponding functional test area on the test module, so that corresponding functional tests are conducted on the controller module to be tested.
Optionally, the manner in which each functional test area of the test module is connected to the corresponding functional test area on the upper cover plate includes:
and connecting each functional test area of the test module to the corresponding functional test area on the upper cover plate through a special connector and an internal wiring harness.
Optionally, the plurality of functional test areas included in the test panel include at least two of:
the dynamic control module is connected with the extended interface function test area, the standard power supply connection area, the signal lamp indication function area, the controller area network bus CAN interface function test area, the on-board self-diagnosis system OBD diagnosis function test area, the oiling request switch connection area, the oiling door motor function test area and the brake caliper motor function test area.
Optionally, a power switch and a power indicator are installed in the standard power connection area.
Optionally, the front panel is further provided with at least one wire harness interface of a driving signal wire harness interface of the throttle motor and a driving signal wire harness interface of the brake caliper motor, and the driving signal wire harness interface of the throttle motor is used for connecting the throttle motor so that the throttle motor function test area can perform function test according to the received driving signal of the throttle motor;
the driving signal harness interface of the brake caliper motor is used for connecting the brake caliper motor so that the function test area of the brake caliper motor can perform function test according to the received driving signal of the brake caliper motor.
Optionally, the test module includes a power input end, the power input end with power input harness interface connection, the fuse is installed to the power input end.
Optionally, the casing is the cuboid, the upper cover plate is the biggest surface of area in the cuboid, the front panel with the upper cover plate is perpendicular, just the front panel with the upper cover plate has public limit, public limit is the shortest limit of length in the upper cover plate.
Optionally, the housing includes a retractable carrying handle, the carrying handle being mounted on a side of the housing, the side being perpendicular to the front panel and perpendicular to the upper cover plate.
Optionally, the material of the shell is an insulating acrylonitrile-styrene-butadiene copolymer material.
Optionally, the test interface of the functional test area adopts a standard aviation connector.
According to the technical scheme, the utility model has the following beneficial effects:
the utility model provides a testing device, which comprises a shell and a testing module arranged in the shell: the shell comprises a front panel and an upper cover plate, wherein a power input wire harness interface and a wire harness interface connected with the expandable intelligent chassis dynamic control module are arranged on the front panel, and the power input wire harness interface is used for externally connecting a power supply and providing large-current power input for the controller module to be tested; the wire harness interface connected with the expandable intelligent chassis dynamic control module is used for connecting with the controller module to be tested so as to acquire input and output signals of the controller module to be tested; the testing module is used for receiving input and output signals of the controller module to be tested, the testing module is divided into a plurality of functional testing areas, and each functional testing area of the testing module is connected with a corresponding functional testing area on the upper cover plate; the upper cover plate is a test panel, the test panel comprises a plurality of functional test areas, each functional test area of the test panel is connected with a corresponding functional test area on the test module and is used for receiving input and output signals of the corresponding functional test area on the test module, so that corresponding functional tests are carried out on the controller module to be tested. The testing device integrates various functional tests, can meet the testing work of debugging, monitoring, collecting and the like of data signals of various controller modules in driving control units related to extensible domains of various intelligent chassis at present, quickens the progress of local research and development, improves the development testing efficiency, shortens the development period, and saves the cost for project research and development on the premise of ensuring the quality of final signal data.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of a test apparatus according to an embodiment of the present utility model;
FIG. 2 is a diagram illustrating an exemplary structural dimension of a testing device according to an embodiment of the present utility model;
FIG. 3 is a diagram illustrating an exemplary panel layout of a test panel according to an embodiment of the present utility model;
FIG. 4 is a diagram illustrating an exemplary practical effect of a testing apparatus according to an embodiment of the present utility model;
fig. 5 is a schematic diagram of a specific connection relationship principle on a test module according to an embodiment of the present utility model.
Detailed Description
In order to provide a cost-effective implementation of the test device, embodiments of the present utility model provide a test device, and a preferred embodiment of the present utility model is described below with reference to the accompanying drawings.
In the process of designing, developing and testing a controller module of a current intelligent chassis system, a designer generally adopts two modes aiming at the development and the test of different controller modules.
The first way is to lead out the power supply, input and output signals on the controller module by using a flying lead welding mode by developing testers so as to connect various sensors, actuators and other devices or connect various test devices such as a universal meter, an oscilloscope and the like. This approach tends to have many unorganized, exposed temporary flying leads that are used to transmit various signals, including, for example, power signals, ground signals, various sensor and actuator signals. If the harnesses are not subjected to special treatments such as insulation and isolation, the module has risks such as power short circuit, electrostatic damage to devices, electric shock to development and test personnel, and the like, the difficulty of module debugging is increased, project research and development cost is increased due to the multiple of damage of the module, and meanwhile, the research and development period of the project is passively prolonged.
The second way is to develop a special test device for the design of the controller module with different functions by a development tester, and the controller module and the test device are connected through a standardized wire harness. Signals of various sensors, actuators and the like which are required to be connected by the controller module are connected with the corresponding sensors and actuators through standard wiring harnesses of the testing device. This approach fundamentally avoids the problems that the first approach may encounter in developing tests. This approach is currently the technology employed by most automobile manufacturers in the development and testing of controller modules.
Through analysis of related technologies, most of the existing testing devices only can meet the requirements of development of a traditional controller module and functional application of a testing box, and cannot meet the characteristics of multiple sensors, complex signals, multiple power supplies, complex execution devices, individuation definition and the like in the existing intelligent chassis system. Meanwhile, the existing testing device can only meet the design and development requirements of a single chassis domain controller module, and cannot adapt to various control modules. For the controller modules in different projects, different testing devices often need to be developed and designed to meet the development and test requirements of different controller modules. Such different test devices often have no value to use after the development test is completed before a particular project. This approach can enable automobile manufacturers to accumulate many discarded test devices, a wasteful and environmentally unfriendly behavior. This approach also increases the cost of development for the manufacturer from a cost control perspective.
To this end, an embodiment of the present utility model provides a test apparatus, including a housing and a test module mounted inside the housing: the shell comprises a front panel and an upper cover plate, wherein a power input wire harness interface and a wire harness interface connected with the expandable intelligent chassis dynamic control module are arranged on the front panel, and the power input wire harness interface is used for externally connecting a power supply and providing large-current power input for the controller module to be tested; the wire harness interface connected with the expandable intelligent chassis dynamic control module is used for connecting with the controller module to be tested so as to acquire input and output signals of the controller module to be tested; the testing module is used for receiving input and output signals of the controller module to be tested, the testing module is divided into a plurality of functional testing areas, and each functional testing area of the testing module is connected with a corresponding functional testing area on the upper cover plate; the upper cover plate is a test panel, the test panel comprises a plurality of functional test areas, each functional test area of the test panel is connected with a corresponding functional test area on the test module and is used for receiving input and output signals of the corresponding functional test area on the test module, so that corresponding functional tests are carried out on the controller module to be tested. The testing device integrates various functional tests, can meet the testing work of debugging, monitoring, collecting and the like of data signals of various controller modules in driving control units related to extensible domains of various intelligent chassis at present, quickens the development progress, improves the development testing efficiency, shortens the development period, and saves the cost for project development on the premise of ensuring the quality of final signal data.
The utility model designs a multifunctional testing device for application development of an expandable chassis dynamic control module, which can meet the real-time testing purpose of the expandable chassis dynamic control module in an intelligent chassis system aiming at multiple paths of complex data signals in function application development. The testing device can effectively solve the inconvenience and the problem encountered by the dynamic control module of the extensible intelligent chassis in the early design development test, and is convenient for hardware and software designers to measure the input and output signals of the controller module in various dimensions in the development test process before mass production of the module. The test device can also be used as auxiliary equipment for durability test, reliability test and electromagnetic compatibility test of the module. In addition, the testing device is clear in structure and convenient to operate.
Fig. 1 is a schematic structural diagram of a testing device according to the present utility model, where the testing device may include: a housing 100 and a test module 200 mounted inside the housing. In fig. 1, in order to facilitate the display of the test module 200, the test module 200 is not installed inside the case 100, but the test module 200 and the case 100 are separately displayed.
The housing 100 includes a front panel 101 and an upper cover plate 102, and the front panel 101 is provided with a power input wire harness interface 1011 and a wire harness interface 1012 to which the expandable intelligent chassis dynamic control module is connected, and the actual form of the power input wire harness interface 1011 and the wire harness interface 1012 to which the expandable intelligent chassis dynamic control module is connected is not shown in fig. 1, but only the approximate installation positions of the two are shown. The power input wire harness interface 1011 is used for externally connecting a power supply and providing large-current power input for the controller module to be tested; the wiring harness interface 1012 connected with the expandable intelligent chassis dynamic control module is used for connecting the controller module to be tested so as to acquire input and output signals of the controller module to be tested;
the test module 200 is configured to receive an input/output signal of a controller module to be tested, where the test module is divided into a plurality of functional test areas, and each functional test area of the test module is connected to a corresponding functional test area on the upper cover plate 102;
the upper cover plate 102 is a test panel, and the test panel includes a plurality of functional test areas, and each functional test area of the test panel is connected with a corresponding functional test area on the test module, and is used for receiving input and output signals of the corresponding functional test area on the test module, so as to perform corresponding functional test on the controller module to be tested.
In one possible implementation, the housing 100 may be rectangular parallelepiped, and the test device is typically of moderate volume and weight, e.g., as small as possible and as light as possible, for ease of movement and portability. In one possible implementation, the structural dimensions of the test device (i.e., the dimensions of the housing) may be 245mm by 165mm by 65mm (length x width x height), as shown in fig. 2.
When the case 100 is a rectangular parallelepiped, the upper cover 102 may be the surface of the rectangular parallelepiped with the largest area, the front panel 101 is perpendicular to the upper cover 102, and the front panel 101 and the upper cover 102 have a common side, which is the side of the upper cover 102 with the shortest length. Taking fig. 1 as an example, if the size of the housing 100 in fig. 1 is 245mm×165mm×65mm, the surface of 245mm×165mm (length×width) may be the surface shown as 102 in fig. 1, and the surface may be used as the upper cover. The shortest side of the surface is 165mm (i.e., wide), so that a surface perpendicular to the upper cover plate 102 and having a common side (165 mm wide) with the upper cover plate 102 can be used as the front panel 101, see 101 in fig. 1.
In one possible implementation, the entire test device, and in particular the housing 100, is made of an insulating acrylonitrile-styrene-butadiene copolymer (Acrylonitrile Butadiene Styrene, ABS) material that ensures both the strength and durability of the device, and also the personal safety of the actual operation of the development tester, thus achieving both the goals of compactness, portability, and robustness of the test device.
In one possible implementation manner, at least one wire harness interface of a driving signal wire harness interface of the throttle motor and a driving signal wire harness interface of the brake caliper motor is further installed on the front panel 101, and the driving signal wire harness interface of the throttle motor is used for connecting the throttle motor so that the function test area of the throttle motor can perform function test according to the received driving signal of the throttle motor; the driving signal harness interface of the brake caliper motor is used for connecting the brake caliper motor so that the function test area of the brake caliper motor can conduct function test according to the received driving signal of the brake caliper motor.
In one possible implementation, the upper cover plate 102 serves as a test panel, and the plurality of functional test areas included thereon include at least two of:
the dynamic control module is connected with the extended interface function test area, the standard power supply connection area, the signal lamp indication function area, the controller area network bus CAN interface function test area, the on-board self-diagnosis system OBD diagnosis function test area, the oiling request switch connection area, the oiling door motor function test area and the brake caliper motor function test area.
The following sequentially describes each functional test area:
(1) Dynamic control module link expansion interface function test area
The dynamic control module of the testing device is connected with the function testing area of the expansion interface through a special connector of the automobile and is connected with an external standard controller module. The connector interface special for the automobile has a line expansion of up to 30 paths, and can be connected end to end with the intelligent chassis function controller module of the standard interface with different function combinations so as to meet the requirements of development test, signal monitoring acquisition and the like.
(2) Standard power supply connection area
The power input end of the testing device can be externally connected with a direct-current 12V power supply through the standard power supply connection area, can be connected with a 12V automobile standard grade storage battery, and can provide large-current power supply input for the controller module. The power input end can adopt a rotatable banana head, so that the banana head is convenient to be connected with a power supply.
In one possible implementation manner, the testing module includes a power input end, the power input end of the testing device can be provided with a fuse, and in the development testing process of the controller module to be tested, once an operator can cut off the power supply in time due to improper operation or misoperation when the power supply is short-circuited, so that the controller module to be tested is subjected to power-off protection, and the personal safety of the operator is ensured while the controller module to be tested is prevented from being damaged.
In one possible implementation, the standard power connection area of the test panel is fitted with a power switch and a power indicator light.
(3) Signal lamp indication functional area
In one possible implementation, the signal lamp indication functional area may have 6 paths of indication lamps, and red and green light emitting diodes LED (Light Emitting Diode) are used for indicating different signals. The 6-way indicator lamps are respectively a KL30 (generally indicated as a storage battery power supply voltage) red indicator lamp, a KL15 (generally indicated as an ignition signal) red indicator lamp, a filler door motor forward rotation indicator lamp (green indicator lamp), a filler door motor reverse rotation indicator lamp (green indicator lamp), a brake caliper motor forward rotation indicator lamp (green indicator lamp) and a brake caliper motor reverse rotation indicator lamp (green indicator lamp).
(4) Controller area network bus (Controller Area Network, CAN) interface function test area
The CAN interface function test area CAN be extended to 3 DB9 public standard CAN interfaces, and terminal matching resistors are arranged in the test device, so that the external connection communication capacity of up to three CAN functions CAN be realized conveniently, and the test requirements of CAN function test development with different rates and throughput capacity CAN be met;
(5) The OBD diagnosis function test area of the On-board self-diagnosis system (On-Board Diagnostics, OBD) diagnosis function test area is formed by a 16-pin female head interface which is arranged On the upper panel of the test device and accords with the OBDII standard, so that the connection test of the whole vehicle diagnosis function can be realized, and the test development requirements of all standard diagnosis test interface equipment On the market can be met.
(6) Connection area of oiling request switch
And a standard fuel door request switch is arranged in the fuel request switch connection area, so that the requirements of a peripheral device for acquiring digital signals and analog signals of all switches by the acquisition controller module can be met.
(7) Function test area for motor of fuel filler valve
The function test area of the fuel filler motor is a test interface area which can be directly connected with an external standard fuel filler motor port by using a banana head type wire harness. The area can meet the requirements of developing and testing key peripheral signals such as position sensing signals, unlocking and locking signals and the like of the accelerator motor.
(8) Brake caliper motor function test area
The brake caliper motor function test area is a test interface area which can be directly connected with an external standard automobile level line control brake caliper motor port by using a banana head type wire harness, and can meet test requirements of signal test, control test, function test and the like of brake type executors and sensor control expansion functions of a test development electronic parking brake system (Electrical Park Brake, EPB) and the like.
The panel layout of the test panel is shown in fig. 3, the black fonts in fig. 3 indicate the area identifiers of the functional test areas on the test panel, and an example of the actual effect of the test device can be seen in fig. 4.
In one possible implementation manner, the test interfaces of the input/output signals used for testing on the testing device all adopt standard aviation connectors commonly used by the testing device, namely, 4mm banana connector jacks, for example, the test interfaces of the functional test area adopt standard aviation connectors, see the functional test area shown in 401 in fig. 4, and the corresponding banana connector is provided with shielding protection, so that the design not only increases the universality of the testing device, but also ensures the stability of signals to be tested and the reliability of data during testing.
Because different extensible intelligent chassis dynamic control module interfaces are defined differently, corresponding interfaces need to be defined in advance to be matched with the testing device when the extensible intelligent chassis dynamic control module is designed and developed, so that test peripherals, setting signals to be tested and the like can be conveniently and accurately connected, and the reliability of development and test of different controller modules can be ensured.
It should be noted that, the testing device provided by the utility model is internally provided with a testing module 200, the testing module 200 can guide the input/output signals of the controller module to the testing module 200 through a special connector, then the testing module 200 is laid out according to different functional testing areas, and a schematic diagram of a specific connection relationship principle of the testing module can be seen in fig. 5. And then each functional test area of the test panel is connected with the corresponding functional test area on the test module 200. In one possible implementation, each functional test area of the test module 200 may be connected to a corresponding functional test area on the upper cover plate 102 by connecting each functional test area of the test module to a corresponding functional test area on the upper cover plate via a dedicated connector and internal wiring harness. By adopting the embodiment, the disorder layout of the internal wiring harness can be prevented from affecting the stability of various test signals, and the maintainability of the test device is improved.
The signal definition of the input/output interface harness special for the automobile of the expandable intelligent chassis dynamic control module is shown in table 1.
TABLE 1
In one possible implementation, convenience in placement, movement and handling of the test device is also considered, with a retractable carrying handle mounted on the test device. The carrying handle can be arranged on the side surface of the shell, and the side surface is perpendicular to the front panel and perpendicular to the upper cover plate. The design improves the mobility of the testing device, not only can be connected with the control module to be tested on the rack for testing, but also can be connected with the control module to be tested on a vehicle to realize the related testing of various functional applications.
The utility model provides a testing device, which comprises a shell and a testing module arranged in the shell: the shell comprises a front panel and an upper cover plate, wherein a power input wire harness interface and a wire harness interface connected with the expandable intelligent chassis dynamic control module are arranged on the front panel, and the power input wire harness interface is used for externally connecting a power supply and providing large-current power input for the controller module to be tested; the wire harness interface connected with the expandable intelligent chassis dynamic control module is used for connecting with the controller module to be tested so as to acquire input and output signals of the controller module to be tested; the testing module is used for receiving input and output signals of the controller module to be tested, the testing module is divided into a plurality of functional testing areas, and each functional testing area of the testing module is connected with a corresponding functional testing area on the upper cover plate; the upper cover plate is a test panel, the test panel comprises a plurality of functional test areas, each functional test area of the test panel is connected with a corresponding functional test area on the test module and is used for receiving input and output signals of the corresponding functional test area on the test module, so that corresponding functional tests are carried out on the controller module to be tested. The testing device integrates various functional tests, can meet the testing work of debugging, monitoring, collecting and the like of data signals of various controller modules in driving control units related to extensible domains of various intelligent chassis at present, quickens the progress of local research and development, improves the development testing efficiency, shortens the development period, and saves the cost for project research and development on the premise of ensuring the quality of final signal data.
Compared with the testing device provided by the related art, the testing device provided by the utility model has the following advantages:
the self-adaptive full interface is opened, and the number of the self-adaptive full interface is up to 30 pins;
the direct power supply is directly connected, and the conventional peripheral connection of various intelligent chassis can be provided in an extensible manner;
the connection operation is convenient, and the requirements of testing different functions of various drive-by-wire chassis can be met;
the portable bicycle has the advantages of small volume, light weight, flexible handle and convenient carrying and moving;
the repeated utilization rate is high, the development cost can be saved to a certain extent, and the development period is shortened.
Based on the testing device provided in the foregoing embodiment, the general procedure of the installation and connection of the testing device is as follows:
(1) Firstly, connecting an automobile special interface wire harness specially used for adapting to an expandable intelligent chassis dynamic control module on a testing device to a controller module to be tested, and pressing and locking;
(2) Connecting a power input wire harness interface of the testing device with an external direct current power supply;
(3) Various sensors, actuators and the like (a fuel valve request switch, a fuel valve motor, a caliper brake motor, diagnostic test equipment, CAN test equipment and the like) to be tested are defined according to requirements and are connected with a test device;
(4) Turning on a power switch of a standard power supply area of the testing device, and synchronously indicating and lighting a power indicator lamp;
(5) Developing, testing and troubleshooting corresponding functions according to actual requirements of development testers;
(6) After development test is completed, the power switch on the testing device is turned off, and then the module and various peripheral devices can be plugged.
The test device provided by the utility model has simple installation and operation steps, can be used for module-level test of the front stage of the controller module, and can also be installed on a rack for domain-level test. Because the testing device is small in size and light in weight, and the portable handle is also installed, the testing device can be used for troubleshooting after-sales chassis areas.
The foregoing is merely a preferred embodiment of the present utility model and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present utility model, which are intended to be comprehended within the scope of the present utility model.

Claims (10)

1. A testing device comprising a housing and a testing module mounted within the housing:
the shell comprises a front panel and an upper cover plate, wherein a power input wire harness interface and a wire harness interface connected with the expandable intelligent chassis dynamic control module are installed on the front panel, and the power input wire harness interface is used for externally connecting a power supply and providing high-current power input for a controller module to be tested; the wire harness interface connected with the expandable intelligent chassis dynamic control module is used for connecting the controller module to be tested so as to acquire input and output signals of the controller module to be tested;
the test module is used for receiving input and output signals of the controller module to be tested, the test module is divided into a plurality of functional test areas, and each functional test area of the test module is connected with a corresponding functional test area on the upper cover plate;
the upper cover plate is a test panel, the test panel comprises a plurality of functional test areas, each functional test area of the test panel is connected with a corresponding functional test area on the test module and is used for receiving input and output signals of the corresponding functional test area on the test module, so that corresponding functional tests are conducted on the controller module to be tested.
2. The test device of claim 1, wherein each functional test area of the test module is connected to a corresponding functional test area on the upper cover plate in a manner comprising:
and connecting each functional test area of the test module to the corresponding functional test area on the upper cover plate through a special connector and an internal wiring harness.
3. The test device of claim 1, wherein the plurality of functional test areas comprised by the test panel comprise at least two of:
the dynamic control module is connected with the extended interface function test area, the standard power supply connection area, the signal lamp indication function area, the controller area network bus CAN interface function test area, the on-board self-diagnosis system OBD diagnosis function test area, the oiling request switch connection area, the oiling door motor function test area and the brake caliper motor function test area.
4. A test device according to claim 3, wherein the standard power connection area is provided with a power switch and a power indicator light.
5. The test device according to claim 3, wherein the front panel is further provided with at least one of a drive signal harness interface of the filler door motor and a drive signal harness interface of the brake caliper motor, and the drive signal harness interface of the filler door motor is used for connecting the filler door motor so that the filler door motor function test area performs a function test according to the received drive signal of the filler door motor;
the driving signal harness interface of the brake caliper motor is used for connecting the brake caliper motor so that the function test area of the brake caliper motor can perform function test according to the received driving signal of the brake caliper motor.
6. The test device of claim 1, wherein the test module comprises a power input, the power input being interfaced with the power input harness, the power input being mounted with a fuse.
7. The test device of any one of claims 1-6, wherein the housing is a cuboid, the upper cover plate is a surface with a largest area in the cuboid, the front panel is perpendicular to the upper cover plate, and the front panel and the upper cover plate have a common side, and the common side is a side with a shortest length in the upper cover plate.
8. The test device of claim 7, wherein the housing includes a telescoping carrying handle mounted to a side of the housing that is perpendicular to the front panel and perpendicular to the upper cover plate.
9. The test device of any one of claims 1-6, wherein the material of the housing is an insulating acrylonitrile-styrene-butadiene copolymer material.
10. The test device of any one of claims 1-6, wherein the test interface of the functional test area employs a standard aircraft joint.
CN202320153626.0U 2023-01-17 2023-01-17 Testing device Active CN219435250U (en)

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CN202320153626.0U CN219435250U (en) 2023-01-17 2023-01-17 Testing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320153626.0U CN219435250U (en) 2023-01-17 2023-01-17 Testing device

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CN219435250U true CN219435250U (en) 2023-07-28

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Country Link
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