CN219430089U - Automatic alloy smelting equipment - Google Patents

Abstract

The utility model relates to the technical field of alloy smelting equipment and discloses automatic alloy smelting equipment, which comprises a tank mechanism, a supporting mechanism and a stirring mechanism, wherein the supporting mechanism is positioned at the lower end of the tank mechanism, the stirring mechanism is positioned at the top end of the tank mechanism, the supporting mechanism comprises a supporting column, a motor shell, a sealing cover, a connecting block and a base, the base is fixedly arranged at the bottom end of the tank mechanism, the connecting block is fixedly arranged at the outer end of the tank mechanism, the supporting column is fixedly arranged at the upper end of the base, the motor shell is fixedly arranged at the outer end of the supporting column, the sealing cover is fixedly arranged at the top end of the tank mechanism, and the left side and the right side of the tank mechanism are of the same structure and are symmetrically distributed. The alloy smelting equipment is provided with the driving motor, the driving motor drives the rotating shaft to rotate, the furnace body can be easily driven to rotate and incline, the waste residues can be cleaned after the melting is finished, and the working efficiency is improved.

Description

Automatic alloy smelting equipment

Technical Field

The utility model relates to the technical field of alloy smelting equipment, in particular to automatic alloy smelting equipment.

Background

When the alloy product is produced, the alloy material is melted into liquid by using melting equipment and then is put into a specific mold cavity for processing and manufacturing, a single filtering way is usually set in the prior melting equipment during discharging, a certain amount of waste residues are generated in the traditional melting equipment body after melting, the waste residues are manually cleaned out from the upper part, the operation is inconvenient, the plug rod is manually pulled out when the melted liquid is poured, and the safety accident can occur during manual operation due to the extremely high temperature of a furnace body.

Disclosure of Invention

(one) solving the technical problems

The utility model aims to provide an automatic alloy smelting device, which solves the problems that in the prior art, a certain amount of waste residues are generated in the traditional smelting device body after smelting, the waste residues need to be cleaned out from the upper part manually, the operation is inconvenient, the plug rod needs to be pulled out manually after the liquid is poured, and safety accidents possibly occur in manual operation due to the extremely high temperature of a furnace body.

(II) technical scheme

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic alloy smelting equipment, includes jar body mechanism, supporting mechanism and rabbling mechanism, supporting mechanism is located jar body mechanism lower extreme, rabbling mechanism is located jar body mechanism's top, supporting mechanism includes support column, motor housing, sealed lid, connecting block and base, base fixed mounting is in jar body mechanism's bottom, connecting block fixed mounting is in jar body mechanism's outer end.

Preferably, the support column fixed mounting is in the upper end of base, motor housing fixed mounting is in the outer end of support column, sealed lid fixed mounting is in the top of jar body mechanism, jar body mechanism's left and right sides is the same kind of structure and is the symmetric distribution, can support the device body through the support column, and motor housing is used for protecting inside motor and has increased the life-span of motor.

Preferably, the stirring mechanism comprises a motor, a stirring rod, a stirring paddle, a driving motor, a screw rod, a pinion, a large gear, a rotating shaft and a heating element, wherein the motor is fixedly arranged at the top end of the sealing cover, the stirring rod is fixedly arranged at the driving end of the motor, the stirring rod penetrates through the top end of the sealing cover, the stirring rod is driven to rotate through the motor, the stirring rod is driven to rotate, and the stirring paddle is used for rapidly stirring alloy materials in the main body of the melting device, so that the materials in the main body of the melting device are stirred.

Preferably, the stirring paddle is fixedly arranged at the outer end of the stirring rod, the stirring paddles are in a plurality, the stirring paddles are symmetrically distributed and drive the stirring rod to rotate through a motor I, and the stirring rod drives the stirring paddles to rotate so as to accelerate the melting speed of alloy in the tank mechanism.

Preferably, the driving motor is fixedly arranged at the inner end of the motor shell, the screw rod is rotatably arranged at the transmission end of the driving motor, and the screw rod is driven to rotate through the driving motor.

Preferably, the pinion is fixedly arranged at the left end of the screw, the bull gear is fixedly arranged at the upper end of the pinion, the bull gears are symmetrically distributed, and the pinion and the bull gear are driven to rotate through the screw.

Preferably, the rotation axis fixed mounting is in the axle head of gear wheel, the left end and the connecting block swivelling joint of rotation axis, heating element fixed mounting is in the lower extreme of jar body mechanism inner, heat preservation fixed mounting is in jar body mechanism's inner, through rotation axis and the swivelling joint of connection, and the rotation axis can drive the connecting block and rotate, and the heat preservation can solve, and the device is heated unevenly at the temperature of in-process device, the poor problem of heat preservation effect.

Compared with the prior art, the utility model has the beneficial effects that:

1. this alloy smelting equipment has installed driving motor, and driving motor drives the screw rod rotation, and the screw rod drives the pinion and drives two gear wheels rather than fixed engagement and rotate simultaneously, can make the rotation axis that gear wheel axle head is connected rotate at a low speed, can control jar rotation angle of body mechanism from this better, can easily drive the furnace body and rotate the slope, very make things convenient for the clearance to the waste residue after the melting finishes.

2. This alloy smelting equipment has installed the puddler, rotates through motor drive puddler, thereby the puddler drives the stirring rake rotation can accelerate the molten efficiency of alloy, can increase molten speed fast.

3. According to the alloy smelting equipment, the supporting mechanism is installed, and the device can not shake in the running process by installing the supporting mechanism, so that the safety of the device is improved.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic cross-sectional view of the present utility model;

FIG. 3 is an enlarged schematic view of the structure of the first embodiment of the present utility model;

FIG. 4 is an enlarged schematic view of the structure of the second embodiment of the present utility model;

fig. 5 is an enlarged schematic view of the structure at B in fig. two according to the present utility model.

In the figure: 1. a tank mechanism; 2. a support mechanism; 201. a support column; 202. a motor housing; 203. sealing cover; 204. a connecting block; 205. a base; 3. a stirring mechanism; 301. a motor I; 302. a stirring rod; 303. stirring paddles; 304. a driving motor; 305. a screw; 306. a pinion gear; 307. a large gear; 308. a rotation shaft; 309. a heating element; 310. and a heat preservation layer.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, the present utility model provides a technical solution: the automatic alloy smelting equipment comprises a tank body mechanism 1, a supporting mechanism 2 and a stirring mechanism 3, wherein the supporting mechanism 2 is positioned at the lower end of the tank body mechanism 1, the stirring mechanism 3 is positioned at the top end of the tank body mechanism 1, the supporting mechanism 2 comprises a supporting column 201, a motor shell 202, a sealing cover 203, a connecting block 204 and a base 205, the base 205 is fixedly arranged at the bottom end of the tank body mechanism 1, and the connecting block 204 is fixedly arranged at the outer end of the tank body mechanism 1;

the support column 201 is fixedly arranged at the upper end of the base 205, the motor housing 202 is fixedly arranged at the outer end of the support column 201, the sealing cover 203 is fixedly arranged at the top end of the tank body mechanism 1, the left side and the right side of the tank body mechanism 1 are of the same structure and are symmetrically distributed, the device body can be supported through the support column 201, the motor housing 202 is used for protecting an internal motor, the service life of the motor is prolonged, the stirring mechanism 3 comprises a motor 301, a stirring rod 302, a stirring paddle 303, a driving motor 304, a screw 305, a pinion 306, a large gear 307, a rotating shaft 308 and a heating element 309, the motor 301 is fixedly arranged at the top end of the sealing cover 203, the stirring rod 302 is fixedly arranged at the transmission end of the motor 301, and the stirring rod 302 penetrates through the top end of the sealing cover 203 and drives the stirring rod 302 to rotate through the motor 301;

stirring rake 303 fixed mounting is in the outer end of puddler 302, stirring rake 303 is a plurality of, stirring rake 303 is the symmetric distribution and drives puddler 302 through motor 301 No. 1 and rotate, stirring rod 302 drives stirring rake 303 and rotates the speed that can accelerate the alloy melting of jar body mechanism 1 inside, driving motor 304 fixed mounting is in the inner of motor housing 202, screw 305 rotation is installed in driving motor 304's driving end, drive screw 305 rotation through driving motor 304, pinion 306 fixed mounting is in screw 305's left end, gear wheel 307 fixed mounting is in pinion 306's upper end, gear wheel 307 is the symmetric distribution, drive pinion 306 and gear wheel 307 rotation through screw 305, rotation axis 308 fixed mounting is in gear wheel 307's axle head, the left end and the connecting block 204 swivelling joint of rotation axis 308, heating element 309 fixed mounting is in jar body mechanism 1's inner lower extreme, heat preservation 310 fixed mounting is in jar body mechanism 1's inner, through rotation of rotation axis 308 and connection, rotation axis 308 can drive connecting block 204 rotation, heat preservation 310 can solve the device temperature differential in the operation process, the heat preservation effect is heated.

Working principle: when the alloy pouring device is used, firstly, the sealing cover 203 is taken away from the tank mechanism 1, then alloy to be melted is poured into the tank mechanism 1, after alloy materials are placed, the sealing cover 203 is covered on the upper end of the tank mechanism 1 again, the heating element 309 at the inner end of the tank mechanism 1 is started to heat and melt the alloy in the tank mechanism 1, meanwhile, the stirring rod 302 is driven by a motor to rotate, the stirring rod 302 drives the stirring paddle 303 to rotate, so that the melting efficiency of the alloy in the tank mechanism 1 can be accelerated, after the alloy materials are melted, the driving motor 304 is high in rotating speed, the pinion 306 is driven by the screw 305 to drive the two large gears 307 fixedly meshed with the pinion 307 to rotate simultaneously, so that the rotating shaft 308 connected with the shaft ends of the large gears 307 rotates at a low speed, the rotating angle of the tank mechanism 1 can be controlled better, when liquid is required to be poured or internal waste residues are cleaned, the tank mechanism 1 can be rotated and inclined by the rotating structure, the liquid can also come out from a plug opening, and the problem of uneven heating and poor effect of the melting device in the melting process can be solved through the heat insulating layer 310.

Finally, it should be noted that the above description is only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model, and that the simple modification and equivalent substitution of the technical solution of the present utility model can be made by those skilled in the art without departing from the spirit and scope of the technical solution of the present utility model.

Claims (7)

1. An automatic alloy smelting device comprises a tank mechanism (1), a supporting mechanism (2) and a stirring mechanism (3), and is characterized in that: supporting mechanism (2) are located jar body mechanism (1) lower extreme, rabbling mechanism (3) are located jar body mechanism (1) top, supporting mechanism (2) are including support column (201), motor housing (202), sealed lid (203), connecting block (204) and base (205), base (205) fixed mounting is in jar body mechanism (1) bottom, connecting block (204) fixed mounting is in jar body mechanism (1) outer end.

2. An automatic alloy melting apparatus according to claim 1, wherein: support column (201) fixed mounting is in the upper end of base (205), support column (201) are symmetrical distribution, motor housing (202) fixed mounting is in the outer end of support column (201), sealed lid (203) are installed on the top of jar body mechanism (1), sealed lid (203) are detachable connection with jar body mechanism (1).

3. An automatic alloy melting apparatus according to claim 2, wherein: the stirring mechanism (3) comprises a motor (301), a stirring rod (302), a stirring paddle (303), a driving motor (304), a screw (305), a pinion (306), a large gear (307), a rotating shaft (308), a heating element (309) and a heat preservation layer (310), wherein the motor (301) is fixedly arranged at the top end of the sealing cover (203), the stirring rod (302) is fixedly arranged at the transmission end of the motor (301), and the stirring rod (302) penetrates through the top end of the sealing cover (203).

4. An automatic alloy melting apparatus according to claim 3, wherein: the stirring paddles (303) are fixedly arranged at the outer end of the stirring rod (302), the number of the stirring paddles (303) is a plurality of stirring paddles, and the stirring paddles (303) are symmetrically distributed.

5. An automatic alloy melting apparatus according to claim 4, wherein: the driving motor (304) is fixedly arranged at the inner end of the motor shell (202), and the screw rod (305) is fixedly arranged at the transmission end of the driving motor (304).

6. An automatic alloy melting apparatus according to claim 5, wherein: the pinion (306) is fixedly arranged at the left end of the screw rod (305), the large gear (307) is fixedly arranged at the outer end of the pinion (306), the large gears (307) are symmetrically distributed, and the large gears (307) are meshed with the pinion (306).

7. An automatic alloy melting apparatus according to claim 6, wherein: the rotary shaft (308) is fixedly arranged at the inner end of the large gear (307), the left end of the rotary shaft (308) is fixedly connected with the connecting block (204), the heating element (309) is fixedly arranged at the lower end of the inner end of the tank body mechanism (1), and the heat preservation layer (310) is fixedly arranged at the inner end of the tank body mechanism (1).