CN219428863U - Surplus material detection device, storage equipment and feeding system - Google Patents

Abstract

The application provides a clout detection device, storage equipment and feeding system relates to glass production technical field. Wherein, clout detection device includes: the device comprises a mounting part and a plurality of material identification sensors, wherein the mounting part is positioned in the interior of a storage bin and is detachably connected with the storage bin, a containing cavity extending longitudinally is formed in the interior of the mounting part, and a first side wall of the mounting part, which is away from the inner wall of the storage bin, is a transparent plate; the material recognition sensor is located in the accommodating cavity and is arranged at intervals along the longitudinal direction, and recognition ends of the material recognition sensor face the first side wall. According to the technical scheme, the material identification sensor is installed in the installation part, the installation part is connected with the bin, the material identification sensors are integrated together to form a module, the material identification sensor is convenient to maintain, the problem that in the prior art, the quantity of sensors for monitoring excess materials in the bin is more, and in maintenance, the bin is larger and deeper, so that the material identification sensor is inconvenient to disassemble and assemble is solved.

Description

Surplus material detection device, storage equipment and feeding system

Technical Field

The application relates to the technical field of glass production, in particular to a residual material detection device, storage equipment and a feeding system.

Background

In the process of processing and producing glass, various ingredients are required to be added into a bin together, mixed in the bin, and then materials are provided for other working procedures through the bin.

However, the mixed ingredients are easy to cause a damp phenomenon when contacted with air, and the use of the ingredients is affected. In the prior art, in order to prevent ingredients from being exposed to air for a long time and generating a damping phenomenon, all ingredients in the feed bin are in a sealed condition, and the ingredients are isolated from the outside air through the feed bin. However, the operating personnel can not directly observe the surplus material in the feed bin under the sealing state, when feeding the feed bin, the problem that excessive feeding occurs easily, the material overflows from the charge door in the feed bin, in order to judge whether still have the surplus material in the feed bin, need often open the feed bin, confirm the surplus material in the feed bin through naked eye observation, not only can influence the airtight state of preserving of material in the feed bin, still produce the feed bin in lack the material very easily, not in time discover, lead to the feed bin lack the problem that the material does not carry out timely replenishment. In the prior art, a sensor is arranged in a bin to monitor the residual materials in the bin.

However, in order to store more materials once, the size of the bin is generally larger, and when the excess materials in the bin are monitored, a plurality of sensors are required to be installed in the bin, so that the sensors are maintained, and when the sensors are dismounted from the bin, the workload is large, and the dismounting process is very difficult due to the fact that the sensors are required to extend into the bin.

Disclosure of Invention

The purpose of this embodiment of the application is to provide a clout detection device, storage equipment and feeding system, solves among the prior art through the sensor quantity to monitoring clout in the feed bin more, when maintaining, because of the feed bin is great darker, inconvenient technical problem who carries out the dismouting.

In order to solve the technical problems, the embodiment of the application provides the following technical scheme:

the first aspect of the present application provides a remainder detection device, including: the mounting part is positioned in the bin and detachably connected with the bin, a containing cavity extending longitudinally is formed in the mounting part, and a first side wall of the mounting part, which is away from the inner wall of the bin, is a transparent plate; and

the material identifying sensors are positioned in the accommodating cavity and are arranged at intervals along the longitudinal direction, and identifying ends of the material identifying sensors face the first side wall;

the identifying ends of the at least two material identifying sensors are respectively corresponding to the top end and the bottom end of the storage bin and are used for identifying whether the corresponding positions have materials or not.

In some variant embodiments of the present application, further comprising: the fixing piece is positioned in the accommodating cavity and connected with the mounting part;

wherein, the material identification sensor with the mounting can dismantle the connection.

In some variant embodiments of the present application, further comprising: the connecting piece, the connecting piece has opposite both ends, the one end of connecting piece with the installation department is connected, the other end of connecting piece with the inner wall of feed bin can dismantle the connection.

In some variant embodiments of the present application, further comprising: a cleaning portion, the cleaning portion comprising:

the scraping piece is positioned on the outer side of the mounting part and is attached to the first side wall of the mounting part; and

and the driving piece is connected with the mounting part and used for driving the scraping piece to move.

In some modified embodiments of the present application, the mounting portion is a housing with an adjustable overall length.

In some variant embodiments of the present application, further comprising: the height display module is positioned at the outer side of the storage bin and connected with the material identification sensor, and the height display module displays the residual materials in the storage bin based on the signals of the material identification sensor.

In some variation of the present application, the height display module includes: the device comprises a first controller and a display screen, wherein the first controller receives signals of the material identification sensor, is used for processing digital quantity signals and converting the digital quantity signals into height degrees, and the display screen is used for displaying the height degrees.

In some variation of the present application, the height display module includes: the second controller is in one-to-one correspondence with the material identification sensors, and the second controller controls the corresponding signal lamp to be opened or closed based on the received signals of the material identification sensors.

A second aspect of the present application provides a storage device comprising: the bin and the residual material detection device.

A second aspect of the present application provides a storage device comprising: the feeding device, the third controller and the residual material detection device;

the third controller is respectively connected with the feeding device and the residual material detection device, and controls the starting and stopping of the feeding device based on the residual material signals of the storage bin given by the residual material detection device.

Compared with the prior art, the surplus material detection device that this application first aspect provided sets up a plurality of material identification sensor in the installation department, can dismantle the installation department with the feed bin again and be connected, make material identification sensor see through the first lateral wall of installation department and monitor the material in the feed bin, the height of surplus material in the feed bin is fed back in real time, and then detect the surplus material in the feed bin, moreover when need maintaining material identification sensor, can directly take out the installation department from the feed bin, inspect again one by one, repair or replace material identification sensor, no longer need go deep into in the feed bin, maintain material identification sensor one by one in the feed bin, not only easy dismounting, and operation in the feed bin is unnecessary, also safer.

This application second aspect provides a storage equipment, can detect the surplus material in the feed bin through clout detection device to clout detection device can wholly take clout detection device out from the feed bin with the detachable connection of feed bin, maintain clout detection device again, and the maintenance process is more convenient and safe.

The third aspect of the application provides a feeding system, can receive the detection signal of clout detection device through the third controller, perhaps the information of the interior surplus material of feed bin, again according to the information control loading attachment of surplus material to feed bin or stop, realize that the material loading process is automatic, reduce the cost of labor, can not make the material in the feed bin too little moreover, influence production, also can not make the material in the feed bin too much, overflow from the feed bin.

Drawings

The above, as well as additional purposes, features, and advantages of exemplary embodiments of the present application will become readily apparent from the following detailed description when read in conjunction with the accompanying drawings. Several embodiments of the present application are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings, in which like reference numerals refer to similar or corresponding parts and in which:

FIG. 1 is a schematic diagram of a structure disclosed in an embodiment of the present application;

fig. 2 is a schematic structural diagram of a residue detecting device disclosed in an embodiment of the present application;

fig. 3 is a schematic structural diagram of the residue detecting device according to the embodiment of the present application under another view angle.

Reference numerals illustrate: 1. a storage bin; 2. a mounting part; 21. a receiving chamber; 22. a first sidewall; 3. a material identification sensor; 4. a fixing member; 5. a cleaning section; 51. a scraping piece; 52. a driving member; 6. and a feeding device.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this application belongs.

Example 1

Referring to fig. 1 to 3, a first embodiment of the present utility model provides a residue detecting device, which includes: the installation part 2 is positioned in the bin 1 and is detachably connected with the bin 1, an accommodating cavity 21 extending along the longitudinal direction is formed in the installation part 2, and a first side wall 22 of the installation part 2, which faces away from the inner wall of the bin 1, is a transparent plate; and

the material identifying sensors 3 are located in the accommodating cavity 21 and are arranged at intervals along the longitudinal direction, and identifying ends of the material identifying sensors 3 face the first side wall 22;

wherein, the recognition ends of at least two material recognition sensors 3 respectively correspond to the top end and the bottom end of the bin 1, and are used for recognizing whether the corresponding positions have materials.

Specifically, the installation part 2 can be, but is not limited to, a rectangular shell extending along the longitudinal direction, the accommodating cavity 21 in the installation part 2 also extends along the longitudinal direction, the length of the accommodating cavity 21 is equal to the height of the storage bin 1, the width of the accommodating cavity 21 can accommodate the horizontally placed material identification sensor 3, the first side wall 22 of the installation part 2 is a transparent plate or a transparent glass plate, one side of the installation part 2 opposite to the first side wall 22 can be detachably connected with the storage bin 1, a sliding rail extending along the longitudinal direction can be arranged on the inner wall of the storage bin 1, a rotary opening and closing installation opening is arranged on the top wall of the storage bin 1, the installation part 2 is conveyed into the storage bin 1 from the installation opening, and then the installation part 2 is slidably assembled in the sliding rail, so that the dismounting process of the installation part 2 is very simple, convenient and quick; the material recognition sensor 3 can be a photoelectric recognition sensor, the recognition end of the photoelectric recognition sensor can point to the first side wall 22 of the mounting part 2 along the horizontal direction, the material in the material bin 1 is detected through the first side wall 22, the height of the residual material in the material bin 1 is monitored, the quantity of the residual material in the material bin 1 can be judged, the photoelectric recognition sensor can extend out of the mounting opening of the top wall of the material bin 1 through a wire harness and be connected with external equipment, sealing treatment is carried out at the extending position, the sealing effect of the material bin 1 is ensured, and the photoelectric recognition sensor can also be connected with the external equipment through Bluetooth and other wireless equipment to transmit signals; the two material identification sensors 3 with the identification ends respectively corresponding to the top end and the bottom end of the storage bin 1 can timely transmit information to external equipment when the material in the storage bin 1 is filled or the storage bin 1 is not filled, so that an operator is reminded to stop or start feeding the storage bin 1, or the equipment is used for automatically stopping or starting feeding the storage bin 1, and the phenomenon that the material in the storage bin 1 is overflowed or is lacked to influence the subsequent processing procedure is avoided.

When monitoring the material clout in feed bin 1, need use a plurality of material identification sensor 3, and the material identification sensor 3 in this application is whole to be integrated in installation department 2, when installing or maintaining material identification sensor 3, can take out installation department 2 from feed bin 1 earlier, not only be convenient for operating personnel carry out inspection maintenance work to material identification sensor 3, do not need operating personnel to go deep into the operation in feed bin 1 moreover, also make maintenance work safer and more comfortable.

According to the above-mentioned embodiments of the present utility model, a plurality of material identifying sensors 3 are disposed in the mounting portion 2, and then the mounting portion 2 is detachably connected with the bin 1, so that the material identifying sensors 3 monitor the material in the bin 1 through the first side wall 22 of the mounting portion 2, feed back the height of the remaining material in the bin 1 in real time, and further detect the remaining material in the bin 1, and when the material identifying sensors 3 need to be maintained, the mounting portion 2 can be directly taken out from the bin 1, and then the material identifying sensors 3 need to be inspected, repaired or replaced one by one, so that the material identifying sensors 3 need not to be deeply penetrated into the bin 1 one by one, and the material identifying sensors 3 need not be maintained one by one in the bin 1, so that the material identifying devices are convenient to assemble and disassemble, do not need to operate in the bin 1, and are safer.

In some embodiments, referring to fig. 1 to 3, in a specific implementation, the fixing element 4 is located in the accommodating cavity 21 and is connected to the mounting portion 2;

wherein, the material identification sensor 3 is detachably connected with the fixing piece 4.

Specifically, the fixing piece 4 can be, but not limited to, a clamping plate, the fixing piece 4 can be slidably assembled on two opposite side walls in the accommodating cavity 21, the fixing piece 4 is divided into two parts which are symmetrical to each other and can be disassembled and assembled, the material identifying sensor 3 is clamped in the middle of the fixing piece 4, and the materials are sequentially discharged in the longitudinal direction, so that the material identifying sensor 3 in the accommodating cavity 21 can be fixed, and when the material identifying sensor 3 needs to be disassembled, the accommodating cavity 21 is only required to be opened from the top side or the bottom side, then the fixing piece 4 can be slid out of the accommodating cavity 21, and the maintenance and the replacement of the material identifying sensor 3 are facilitated.

In some embodiments, with reference to fig. 1 to 3, in a specific implementation, the connector has two opposite ends, one end of the connector is connected to the mounting portion 2, and the other end of the connector is detachably connected to the inner wall of the bin 1.

Specifically, the connecting piece can be a threaded fastener, also can be a joint spare, can also be a slider, along vertical sliding fit with the inner wall of feed bin 1, installation department 2 passes through the connecting piece and can dismantle with the inner wall of feed bin 1 and be connected, make material identification sensor 3 when carrying out the material discernment, installation department 2 can be along vertical fixed, make the position of material identification sensor 3 keep unchanged, avoid measuring result distortion, need take out material identification sensor 3, when carrying out the inspection and change to material identification sensor 3, can dismantle unloading with installation department 2 from feed bin 1, take out from feed bin 1, be convenient for operate material identification sensor 3.

In some embodiments, referring to fig. 1 to 3, in a specific implementation, the cleaning portion 5 includes:

a scraper 51 which is located outside the mounting portion 2 and is attached to the first side wall 22 of the mounting portion 2; and

and the driving piece 52 is connected with the mounting part 2 and is used for driving the scraping piece 51 to move.

Specifically, the cleaning part 5 includes a scraping member 51 and a driving member 52, and the driving member 52 may be a driving motor and transmission structure, or may be an electric push rod; the scraping piece 51 can be a scraping plate, the scraping plate can be a transverse plate body, two sliding rails extending longitudinally can be arranged on the first side wall 22 of the mounting part 2, the scraping piece 51 can move back and forth along the longitudinal direction under the driving of the driving piece 52, the scraping piece 51 is attached to the first side wall 22 of the mounting part 2, when the scraping piece 51 moves back and forth, sticky materials on the first side wall 22 of the mounting part 2 can be scraped off, the first side wall 22 is kept clean, excessive sticky materials on the first side wall 22 are avoided, the first side wall 22 is not transparent any more, misjudgment occurs to the material identification sensor 3, and the measurement result is affected.

In some embodiments, referring to fig. 1 to 3, in a specific implementation, the mounting portion 2 is a housing with an adjustable overall length.

Specifically, the installation department 2 can be the rectangle casing of the longitudinal extension of a multisection rectangle part constitution, through the quantity of adjustment rectangle part, can adjust the longitudinal length of installation department 2, and then can make installation department 2 adapt to not feed bin 1 of co-altitude, make this application have better suitability, can be applicable to not feed bin 1 of co-altitude, can all have two at least material identification sensor 3 to be located the top and the bottom of feed bin 1 respectively in not feed bin 1 of co-altitude, can even find the condition that feed bin 1 material is filled up or lacks the material.

In some embodiments, referring to fig. 1 to 3, in a specific implementation, a height display module is located outside the bin 1 and connected to the material identification sensor 3, and the height display module displays the remainder inside the bin 1 based on the signal of the material identification sensor 3.

Specifically, the height display module is located the outside of feed bin 1, can fix the bin wall at feed bin 1, and be located one and be convenient for watch and the height of operation, and the height display module can pass through wireless signal connection with material identification sensor 3, also can pass through the pencil and connect, can receive the signal of material identification sensor 3 to handle and show the signal of material identification sensor 3, when making feed bin 1 keep sealed, the operating personnel just can in time know the material surplus in feed bin 1 in the outside of feed bin 1.

In some embodiments, referring to fig. 1 to 3, in a specific implementation, the height display module includes: the first controller is used for receiving the signals of the material identification sensor 3, processing the digital quantity signals and converting the digital quantity signals into height degrees, and the display screen is used for displaying the height degrees.

Specifically, the height display module may include a first controller and a display screen, where the first controller may be a single-chip microcomputer, and the first controller is connected to the display screen and the material identification sensor 3, and may receive a signal of the material identification sensor 3, process the signal, convert the signal into a height identifier, and display the height identifier on the display screen for an operator to watch.

In some embodiments, referring to fig. 1 to 3, in a specific implementation, the height display module includes: the second controller is in one-to-one correspondence with the material identification sensors 3, and the second controller controls the corresponding signal lamp to be opened or closed based on the received signals of the material identification sensors 3.

Specifically, the height display module may also include a second controller and a plurality of signal lamps, where the second controller may be a single-chip microcomputer, and the second controller may receive a signal of the material identifying sensor 3, and turn on a corresponding signal lamp according to the signal, where the number of the signal lamps that are turned on, that is, the number of the signal lamps that represent the remaining amount of the material in the bin 1, may make an operator quickly and conveniently determine the number of the remaining material in the bin 1.

Example two

Referring to fig. 1 to 3, a second embodiment of the present application provides a storage apparatus, which includes: the bin 1 and the residual material detection device.

Specifically, storage equipment includes feed bin 1 and clout detection device, feed bin 1 is sealed feed bin 1, can prevent that the material in the feed bin 1 from exposing in the air for a long time, produce the phenomenon of wetting, and clout detection device sets up in feed bin 1, along vertically placing, can monitor the clout in the feed bin 1, and the quantity display of clout in outside controller or dedicated high display module, when making feed bin 1 keep sealed, the quantity of the interior clout of feed bin 1 of judgement operating personnel still can be clear, avoid taking place to add in the time of feeding feed bin 1 easily too much, make the material overflow from feed inlet of feed bin 1, or the surplus is too little, influence follow-up process operation.

Example III

Referring to fig. 1 to 3, a third embodiment of the present application provides a feeding system, which includes: the feeding device 6, the third controller and the residual material detection device are as described above;

the third controller is respectively connected with the feeding device 6 and the residual material detection device, and controls the starting and stopping of the feeding device 6 based on the residual material signals of the storage bin 1 given by the residual material detection device.

Specifically, the feeding system comprises a feeding device 6, a third controller and a residual material detection device, wherein the feeding device 6 is arranged at the top of the storage bin 1, the residual material detection device is arranged on the inner wall of the storage bin 1, the third controller is arranged on the outer wall of the storage bin 1, the residual material in the storage bin 1 is monitored through the residual material detection device, when the residual material is too small, the third controller receives a signal of the residual material detection device and then controls the feeding device 6 to start, the material is added into the storage bin 1, when the residual material in the storage bin 1 reaches the upper limit, the third controller receives the signal of the residual material detection device and then controls the feeding device 6 to close, and feeding is stopped; realize the material loading process automation, reduce the cost of labor, when guaranteeing feed bin 1 leakproofness, can not make the material in the feed bin 1 too little, influence production, also can not make the material in the feed bin 1 too much, overflow from feed bin 1.

It should be noted that, in the description of the present specification, the azimuth or positional relationship indicated by the terms "upper", "lower", etc. are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of describing the present utility model and simplifying the description, and are not indicative or implying that the apparatus or element in question must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model; the terms "coupled," "mounted," "secured," and the like are to be construed broadly, and may be fixedly coupled, detachably coupled, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

In the description of the present specification, the terms "one embodiment," "some embodiments," "particular embodiments," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing is merely illustrative embodiments of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art can easily think about variations or substitutions within the technical scope of the present utility model, and the utility model should be covered. Therefore, the protection scope of the utility model is subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a surplus material detection device for detect the surplus material in feed bin (1), its characterized in that includes:

the mounting part (2) is positioned in the bin (1) and is detachably connected with the bin (1), a containing cavity (21) extending along the longitudinal direction is formed in the mounting part (2), and a first side wall (22) of the mounting part (2) facing away from the inner wall of the bin (1) is a transparent plate; and

the material identifying sensors (3) are positioned in the accommodating cavity (21) and are arranged at intervals along the longitudinal direction, and identifying ends of the material identifying sensors (3) face the first side wall (22);

the identifying ends of the at least two material identifying sensors (3) respectively correspond to the top end and the bottom end of the storage bin (1) and are used for identifying whether the corresponding positions have materials or not.

2. The remainder detection apparatus according to claim 1, further comprising:

the fixing piece (4) is positioned in the accommodating cavity (21) and is connected with the mounting part (2);

wherein, material discernment sensor (3) with mounting (4) detachable connection.

3. The remainder detection apparatus according to claim 1, further comprising:

the connecting piece, the connecting piece has opposite both ends, the one end of connecting piece with installation department (2) are connected, the other end of connecting piece with the inner wall of feed bin (1) can dismantle and be connected.

4. A cull detection device according to claim 3, further comprising:

a cleaning portion (5), the cleaning portion (5) comprising:

a scraping member (51) which is positioned outside the mounting portion (2) and is attached to the first side wall (22) of the mounting portion (2); and

and the driving piece (52) is connected with the mounting part (2) and is used for driving the scraping piece (51) to move.

5. The remainder detecting apparatus according to claim 1, wherein,

the mounting part (2) is a shell with adjustable overall length.

6. The remainder detecting apparatus according to claim 1, wherein,

the height display module is positioned on the outer side of the storage bin (1) and connected with the material identification sensor (3), and the height display module displays the residual materials in the storage bin (1) based on signals of the material identification sensor (3).

7. The residue detection device according to claim 6, wherein,

the height display module includes: the device comprises a first controller and a display screen, wherein the first controller receives signals of the material identification sensor (3) and is used for processing digital quantity signals and converting the digital quantity signals into height degrees, and the display screen is used for displaying the height degrees.

8. The residue detection device according to claim 6, wherein,

the height display module includes: the signal lamps are in one-to-one correspondence with the material identification sensors (3), and the second controller controls the corresponding signal lamps to be turned on or off based on the received signals of the material identification sensors (3).

9. A storage apparatus, comprising:

-said silo (1) and-a residue detection device according to any of claims 1-8.

10. A loading system for adding material to a silo (1), characterized in that it comprises:

a loading device (6), a third controller and a remainder detection device according to any one of claims 1-8;

the third controller is respectively connected with the feeding device (6) and the residual material detection device, and the third controller controls the starting and stopping of the feeding device (6) based on residual material signals of the storage bin (1) given by the residual material detection device.