CN219427671U - Autoclave for production and processing of laminated glass - Google Patents
Autoclave for production and processing of laminated glass Download PDFInfo
- Publication number
- CN219427671U CN219427671U CN202320900385.1U CN202320900385U CN219427671U CN 219427671 U CN219427671 U CN 219427671U CN 202320900385 U CN202320900385 U CN 202320900385U CN 219427671 U CN219427671 U CN 219427671U
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- China
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- autoclave
- seat
- fixed mounting
- glass
- laminated glass
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The utility model relates to the technical field of autoclaves, in particular to an autoclave for producing and processing laminated glass. The technical proposal comprises: autoclave body, box and leveling mechanism, autoclave body both sides bolt has the kettle cover, the inside bottom fixed mounting of autoclave has glass shaping seat, glass shaping seat bottom fixed mounting has equidistant oscillator, the inside top fixed mounting of autoclave has leveling mechanism, leveling mechanism includes the hanging plate, the hanging plate bottom is installed the lead screw through the bearing frame, lead screw one end fixed mounting has servo motor, hanging plate bottom has two sets of guide bars through mounting bracket fixed mounting, the guide bar outside suit silk cover seat, and the lead screw runs through the inside threaded connection of silk cover seat, silk cover seat bottom fixedly connected with scraper blade. According to the utility model, the glass raw materials in the glass forming seat are moved and scraped to be flat by the scraper blade which moves back and forth, so that the flatness of the production of the laminated glass is ensured, and the production quality of the laminated glass is improved.
Description
Technical Field
The utility model relates to the technical field of autoclaves, in particular to an autoclave for producing and processing laminated glass.
Background
The laminated glass is a composite glass product which is formed by clamping one or more layers of organic polymer intermediate films between two or more sheets of glass, and permanently bonding the glass and the intermediate films into a whole after special high-temperature pre-pressing (or vacuumizing) and high-temperature high-pressure process treatment, wherein the high-temperature high-pressure treatment is required to be carried out through an autoclave in the production process of the laminated glass, wherein the application number is CN215464249U, the autoclave and an autoclave cooling device disclosed by the application number is CN215464249U, the technical defects that the cooling speed of the prior autoclave is slower, the heat dissipation speed in the autoclave is slower during use, the cooling operation takes longer time, thereby influencing the production efficiency are overcome, and the technical defects that the structure of the autoclave is complex, the maintenance is difficult, the heat efficiency is low, the energy consumption is high, the heat distribution is uneven and the like are actually overcome, such as a plurality of defects of autoclaves with similar structures are overcome in actual use, through further searching, namely CN 2764773Y: the laminated glass has no auxiliary leveling function, so that the laminated glass cannot be tiled during production and processing, the formed laminated glass is uneven, and the production quality of the laminated glass is reduced; the laminated glass material does not have the function of removing bubbles, and the laminated glass material contains bubbles in the processing process, and the bubbles can lead to high defective rate of products, so that the design of the autoclave for producing and processing the laminated glass is needed.
Disclosure of Invention
The utility model aims to provide an autoclave for producing and processing laminated glass, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a doubling autoclave for glass production and processing, includes autoclave body, box and leveling mechanism, autoclave body both sides bolt has the kettle cover, the inside bottom fixed mounting of autoclave body has glass shaping seat, glass shaping seat bottom fixed mounting has equidistant oscillator, the bottom fixed mounting in the outside of autoclave body has the box, ultrasonic generator has been placed to inside one side of box, the inside top fixed mounting of autoclave body has leveling mechanism, leveling mechanism includes the hoist plate, the lead screw is installed through the bearing bracket to hoist plate bottom, lead screw one end fixed mounting has servo motor, hoist plate bottom has two sets of guide bars through mounting bracket fixed mounting, guide bar outside suit silk cover seat, and the lead screw runs through the inside threaded connection of silk cover seat, silk cover seat bottom fixedly connected with scraper blade.
The servo motor is electrified to operate to drive the screw rod to rotate positively and negatively, the screw rod which rotates positively and negatively is matched with the guide rod to drive the wire sleeve seat to reciprocate, the reciprocating wire sleeve seat drives the scraping plate to reciprocate, and the reciprocating scraping plate is utilized to move and scrape glass raw materials in the glass forming seat, so that the flatness of laminated glass production is ensured, and the quality of laminated glass production is improved; the ultrasonic generator is electrified to run to generate ultrasonic waves, the ultrasonic waves are transmitted to the vibrator through the lead to be converted into mechanical vibration, bubbles in the glass raw materials inside the glass forming seat are broken through vibration converted by the vibrator, the broken bubbles rise to discharge the glass raw materials, the function of removing the bubbles in the raw materials is achieved, the problem that the quality is affected by the bubbles inside the glass during processing is solved, and the defective rate of laminated glass production is reduced.
Preferably, a threaded valve seat is fixedly arranged at the top of the autoclave body, and an exhaust valve is arranged at the top of the threaded valve seat in a threaded manner. When the pressure inside the autoclave body is too high, the pressure inside the autoclave body is appropriately adjusted by the gas discharged through the screw valve seat on the vent valve.
Preferably, a high-pressure interface is fixedly arranged on one side of the top of the autoclave body, a mounting box is fixedly arranged on the top of the autoclave body, a high-pressure pump is fixedly arranged in the mounting box, and one side of the high-pressure pump is in through connection with the high-pressure interface through a steel pipe. The mounting box can provide the mounted position for the high-pressure pump, protects the safety of the high-pressure pump, generates high-pressure gas through the energizing operation of the high-pressure pump, and the high-pressure gas is conveyed into the high-pressure kettle body through the steel pipe and the high-pressure port, so that the high-pressure environment is formed in the high-pressure kettle body.
Preferably, the condenser pipe is fixedly arranged at two sides of the top of the glass forming seat, the liquid inlet pipe and the liquid outlet pipe are respectively arranged at two ends of the condenser pipe, and the heating pipes are embedded and arranged in the two sides of the glass forming seat. When the temperature needs to be reduced, the raw materials of the glass forming seat can be cooled in the kettle through liquid in the condensing pipe, the condensing pipe realizes circulating conveying through the liquid outlet pipe and the liquid inlet pipe, and the heating pipe is electrified and operated to generate heat, so that the raw materials of the glass forming seat can be heated by the heat, and the fluidity of the raw materials of the glass forming seat is ensured.
Preferably, a circulating pump is fixedly arranged on the other side of the inside of the box body, a condensate tank is fixedly arranged in the center of the inside of the box body, a cooling pipe is spirally arranged in the condensate tank, a cooling fan is fixedly arranged at the extending end of the cooling pipe, and a controller is fixedly arranged on the front face of the box body. The liquid inside the condensate tank can be conveyed to the inside of the condensate pipe through the liquid inlet pipe by generating suction through the circulating pump in an electrified operation mode, condensate inside the condensate pipe after heat absorption is conveyed to the inside of the condensate tank through the liquid outlet pipe, heat in the kettle is taken out through circulating flow of the condensate, the purpose of cooling the glass in the kettle is achieved, meanwhile, the condensate inside the condensate tank can be cooled through the cooling pipe, the cooling pipe is continuously cooled through the cooling fan in an electrified operation mode, the purpose of recycling the condensate is achieved through cooling the condensate, and the controller is electrically connected with the ultrasonic generator, the cooling fan, the circulating pump, the electric rod, the servo motor, the high-pressure pump and the heating pipe through wires, so that the intelligent device is convenient to control and operate the high-pressure kettle.
Preferably, one side of the kettle cover is fixedly provided with an electric rod, one end of the electric rod is sleeved with a mounting sleeve, the bottom of the mounting sleeve is fixedly provided with a push plate, and the push plate is movably arranged in the glass forming seat. After the laminated glass is cooled and formed, the electric rod is electrified to drive the pushing plate to move through the mounting sleeve, and the moving pushing plate can push the laminated glass inside the glass forming seat out of the autoclave, so that the laminated glass is convenient to demould.
Compared with the prior art, the utility model has the beneficial effects that:
the servo motor is electrified to run to drive the screw rod to rotate positively and negatively, the screw rod which rotates positively and negatively is matched with the guide rod to drive the screw sleeve seat to reciprocate, the reciprocating screw sleeve seat drives the scraping plate to reciprocate, and the reciprocating scraping plate is utilized to move and scrape glass raw materials inside the glass forming seat, so that the flatness of laminated glass production is ensured, and the quality of laminated glass production is improved.
The ultrasonic generator is electrified to run to generate ultrasonic waves, the ultrasonic waves are transmitted to the vibrator through the lead to be converted into mechanical vibration, bubbles in the glass raw materials inside the glass forming seat are broken through vibration converted by the vibrator, the broken bubbles rise to discharge the glass raw materials, the function of removing the bubbles in the raw materials is achieved, the problem that the quality is affected by the bubbles inside the glass during processing is solved, and the defective rate of laminated glass production is reduced.
Drawings
FIG. 1 is a schematic cross-sectional view of the present utility model;
FIG. 2 is a schematic diagram of the front structure of the present utility model;
FIG. 3 is a schematic view of the internal structure of the case of the present utility model;
FIG. 4 is a schematic view of a leveling mechanism according to the present utility model;
FIG. 5 is a schematic view of a part of the leveling mechanism according to the present utility model;
FIG. 6 is a schematic side view of a glass forming seat according to the present utility model.
In the figure: 1. an exhaust valve; 101. a threaded valve seat; 2. an autoclave body; 201. a kettle cover; 202. a high-voltage interface; 203. a high pressure pump; 204. a mounting box; 3. a glass forming seat; 301. a vibrator; 302. a condensing tube; 303. a liquid inlet pipe; 304. a liquid outlet pipe; 4. a case; 401. a circulation pump; 402. a condensate tank; 403. a cooling tube; 404. an ultrasonic generator; 405. a cooling fan; 406. a controller; 5. an electric lever; 501. a push plate; 502. a mounting sleeve; 6. a leveling mechanism; 601. a hanging plate; 602. a guide rod; 603. a silk sleeve seat; 604. a screw rod; 605. a servo motor; 606. a scraper.
Description of the embodiments
The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.
Examples
As shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the autoclave for producing and processing laminated glass provided by the utility model comprises an autoclave body 2, a box body 4 and a leveling mechanism 6, wherein kettle covers 201 are bolted to two sides of the autoclave body 2, a high-pressure port 202 is fixedly arranged on one side of the top of the autoclave body 2, a mounting box 204 is fixedly arranged on the top of the autoclave body 2, a high-pressure pump 203 is fixedly arranged in the mounting box 204, one side of the high-pressure pump 203 is in through connection with the high-pressure port 202 through a steel pipe, a glass forming seat 3 is fixedly arranged at the bottom of the inside of the autoclave body 2, condensing pipes 302 are fixedly arranged on two sides of the top of the glass forming seat 3, liquid inlet pipes 303 and liquid outlet pipes 304 are respectively arranged at two ends of the condensing pipes 302, heating pipes are embedded in the two sides of the glass forming seat 3, and vibrators 301 are fixedly arranged at equal intervals at the bottom of the glass forming seat 3;
the bottom of the outer side of the autoclave body 2 is fixedly provided with a box body 4, one side of the inner part of the box body 4 is provided with an ultrasonic generator 404, the other side of the inner part of the box body 4 is fixedly provided with a circulating pump 401, the central position of the inner part of the box body 4 is fixedly provided with a condensate tank 402, the inner part of the condensate tank 402 is spirally provided with a cooling pipe 403, the extending end of the cooling pipe 403 is fixedly provided with a cooling fan 405, one side of the autoclave cover 201 is fixedly provided with an electric rod 5, one end of the electric rod 5 is sleeved with a mounting sleeve 502, the bottom of the mounting sleeve 502 is fixedly provided with a push plate 501, and the push plate 501 is movably arranged in the glass forming seat 3;
the inside top fixed mounting of autoclave body 2 has leveling mechanism 6, and leveling mechanism 6 includes hanging board 601, and hanging board 601 bottom is installed lead screw 604 through the bearing bracket, and lead screw 604 one end fixed mounting has servo motor 605, and hanging board 601 bottom is through mounting bracket fixed mounting there being two sets of guide bars 602, and the outside suit silk cover seat 603 of guide bar 602, and lead screw 604 runs through the inside threaded connection of silk cover seat 603, silk cover seat 603 bottom fixedly connected with scraper blade 606.
The autoclave for producing and processing laminated glass based on the embodiment 1 has the following working principle: adding glass raw materials into a glass making seat through a feed port on the front side of the high-pressure kettle body 2, simultaneously heating the glass raw materials through the electrifying operation of a heating pipe in the glass forming seat 3, simultaneously turning on the electrifying operation of an ultrasonic generator 404 to generate ultrasonic waves, transmitting the ultrasonic waves to a vibrator 301 through a wire to be converted into mechanical vibration, cracking bubbles in the glass raw materials in the glass forming seat 3 through the vibration converted by the vibrator 301, rising the cracked bubbles to discharge the glass raw materials, removing the bubbles in the raw materials, generating high-pressure gas through the electrifying operation of a high-pressure pump 203, and conveying the high-pressure gas into the high-pressure kettle body 2 through a steel pipe and the high-pressure port 202 to form a high-pressure environment in the high-pressure kettle body 2;
the servo motor 605 is electrified to drive the screw rod 604 to rotate positively and negatively, the screw rod 604 which rotates positively and negatively is matched with the guide rod 602 to drive the wire sleeve seat 603 to reciprocate, the reciprocating wire sleeve seat 603 drives the scraper 606 to reciprocate, and the reciprocating scraper 606 is utilized to move and scrape glass raw materials in the glass forming seat 3, so that the flatness of laminated glass production is ensured;
the liquid inside the condensate tank 402 can be conveyed to the inside of the condensation pipe 302 through the liquid inlet pipe 303 by generating suction through the circulating pump 401 in an electrified operation mode, the heat inside the autoclave body 2 is absorbed through the condensate inside the condensation pipe 302, the condensate inside the condensation pipe 302 after absorbing the heat is conveyed to the inside of the condensate tank 402 through the liquid outlet pipe 304, the condensate inside the condensate tank 402 can be cooled through the cooling pipe 403, the cooling pipe 403 is continuously cooled through the cooling fan 405 in an electrified operation mode, the purpose of condensate recycling is achieved through cooling the condensate, after the laminated glass is cooled and molded, the electric rod 5 is electrified and operated to drive the push plate 501 to move through the mounting sleeve 502, and the movable push plate 501 can push the laminated glass inside the glass molding seat 3 out of the autoclave, so that the laminated glass is convenient to demould.
Examples
As shown in fig. 1 and 2, the autoclave for producing and processing laminated glass according to the present utility model further includes: the top of the autoclave body 2 is fixedly provided with a threaded valve seat 101, the top of the threaded valve seat 101 is provided with an exhaust valve 1 in a threaded manner, and the front surface of the tank body 4 is fixedly provided with a controller 406.
In this embodiment, as shown in fig. 1 and 2, when the internal pressure of the autoclave body 2 is too high, the pressure inside the autoclave body 2 is appropriately adjusted by the gas discharged through the screw valve seat 101 on the discharge valve 1; as shown in fig. 2, the controller 406 is electrically connected with the ultrasonic generator 404, the cooling fan 405, the circulating pump 401, the electric rod 5, the servo motor 605, the high-pressure pump 203 and the heating pipe through wires, so that the intelligent device can control the operation of the autoclave.
The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.
Claims (6)
1. The utility model provides a doubling autoclave for glass production and processing, includes autoclave body (2), box (4) and leveling mechanism (6), its characterized in that: kettle cover (201) is bolted to autoclave body (2) both sides, inside bottom fixed mounting of autoclave body (2) has glass shaping seat (3), equidistant oscillator (301) are installed to glass shaping seat (3) bottom fixed mounting, the bottom fixed mounting in autoclave body (2) outside has box (4), ultrasonic generator (404) have been placed to inside one side of box (4), inside top fixed mounting of autoclave body (2) has leveling mechanism (6), leveling mechanism (6) are including hanging board (601), lead screw (604) are installed through the bearing bracket to hanging board (601) bottom）The screw rod (604) one end fixed mounting has servo motor (605), hoist and mount board (601) bottom is through mounting bracket fixed mounting has two sets of guide bars (602), guide bar (602) outside suit silk cover seat (603), and screw rod (604) run through the inside threaded connection of silk cover seat (603), silk cover seat (603) bottom fixedly connected with scraper blade (606).
2. The autoclave for producing and processing laminated glass according to claim 1, wherein: the top of the autoclave body (2) is fixedly provided with a threaded valve seat (101), and the top thread of the threaded valve seat (101) is provided with an exhaust valve (1).
3. The autoclave for producing and processing laminated glass according to claim 1, wherein: high-pressure port (202) is fixedly arranged on one side of the top of the high-pressure kettle body (2), mounting box (204) is fixedly arranged on the top of the high-pressure kettle body (2), high-pressure pump (203) is fixedly arranged in the mounting box (204), and one side of the high-pressure pump (203) is in through connection with the high-pressure port (202) through a steel pipe.
4. The autoclave for producing and processing laminated glass according to claim 1, wherein: the two sides of the top of the glass forming seat (3) are fixedly provided with a condensation pipe (302), two ends of the condensation pipe (302) are respectively provided with a liquid inlet pipe (303) and a liquid outlet pipe (304), and heating pipes are embedded and installed in the two sides of the glass forming seat (3).
5. The autoclave for producing and processing laminated glass according to claim 1, wherein: the novel cooling device is characterized in that a circulating pump (401) is fixedly arranged on the other side of the inside of the box body (4), a condensate tank (402) is fixedly arranged in the center of the inside of the box body (4), a cooling pipe (403) is spirally arranged in the condensate tank (402), a cooling fan (405) is fixedly arranged at the extending end of the cooling pipe (403), and a controller (406) is fixedly arranged on the front face of the box body (4).
6. The autoclave for producing and processing laminated glass according to claim 1, wherein: one side fixed mounting of cauldron lid (201) has electric pole (5), and installation cover (502) have been cup jointed to electric pole (5) one end, and installation cover (502) bottom fixed mounting has push pedal (501), and push pedal (501) movable mounting is in the inside of glass shaping seat (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320900385.1U CN219427671U (en) | 2023-04-20 | 2023-04-20 | Autoclave for production and processing of laminated glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320900385.1U CN219427671U (en) | 2023-04-20 | 2023-04-20 | Autoclave for production and processing of laminated glass |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219427671U true CN219427671U (en) | 2023-07-28 |
Family
ID=87344298
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320900385.1U Active CN219427671U (en) | 2023-04-20 | 2023-04-20 | Autoclave for production and processing of laminated glass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219427671U (en) |
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2023
- 2023-04-20 CN CN202320900385.1U patent/CN219427671U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hengshui Jingmei Glass Product Co.,Ltd. Assignor: HEBEI XINMEI GLASS TECHNOLOGY CO.,LTD. Contract record no.: X2023980040187 Denomination of utility model: A high-pressure kettle for the production and processing of laminated glass Granted publication date: 20230728 License type: Common License Record date: 20230821 |
|
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Beijing Guanhua Dongfang Glass Technology Co.,Ltd. Assignor: HEBEI XINMEI GLASS TECHNOLOGY CO.,LTD. Contract record no.: X2023980042587 Denomination of utility model: A high-pressure kettle for the production and processing of laminated glass Granted publication date: 20230728 License type: Common License Record date: 20230925 |