CN219427537U

CN219427537U - Lutein squeezes extraction element

Info

Publication number: CN219427537U
Application number: CN202320704866.5U
Authority: CN
Inventors: 刘温来; 李勇
Original assignee: Shandong Tianyin Biotechnology Co ltd
Current assignee: Shandong Tianyin Biotechnology Co ltd
Priority date: 2023-04-03
Filing date: 2023-04-03
Publication date: 2023-07-28
Anticipated expiration: 2033-04-03

Abstract

The utility model belongs to the technical field of lutein extraction, and particularly relates to a lutein squeezing and extracting device which comprises a shell, a filter plate and a pressing plate, wherein an extrusion cavity is formed in the shell, the filter plate and the pressing plate are horizontally arranged in the extrusion cavity, the filter plate is positioned below the pressing plate, a pressing rod is fixed at the top of the pressing plate, and a driving device drives the pressing rod to move up and down. The bottom of the filter plate is fixedly provided with a second guide plate which is obliquely arranged, the center of the filter plate is provided with a rotating shaft, the rotating shaft penetrates through the outside of the shell, and one rotating shaft is coaxially fixed with a gear. The two sides of the bottom of the extrusion cavity are respectively fixed with a first guide plate and a solid outflow plate. When the filter plate is arranged horizontally, the end of the second guide plate is positioned above the first guide plate. One side of the gear is connected with a rack which is arranged vertically in a meshed manner, and the rack is fixedly connected with the compression bar. After the fermented product is squeezed, the residual solid matters can be discharged in a movable way, so that the efficiency and the continuity of the squeezing process are improved.

Description

Lutein squeezes extraction element

Technical Field

The utility model belongs to the technical field of lutein extraction, and particularly relates to a lutein squeezing and extracting device.

Background

Lutein is an essential component in human retina, mainly plays a role in filtering blue light, has an inhibiting effect on macular pigment degeneration and cataract, and is a raw material of a plurality of lutein extraction processes because of high lutein content in marigold.

The process route for extracting lutein from marigold is approximately as follows: fermenting, squeezing, dehydrating, drying, crushing, granulating, extracting and saponifying. Wherein, the squeezing dehydration is that after the fermentation is completed, the fermented product is put into a squeezer for squeezing dehydration.

The compression device in the marigold lutein extraction process with the bulletin number of CN207156505U is announced in the Chinese patent authority of 2018 for 3 months and 30 days, and the device comprises a supporting seat, the quantity of supporting seat is two and mutual parallel arrangement, the top of supporting seat is fixed with the box, the right side fixedly connected with motor of box inner chamber bottom, the output shaft of motor has the connecting axle through shaft coupling coaxial coupling, the top cover of connecting axle is equipped with first conical gear, the left side meshing at first conical gear top has second conical gear, it has the lead screw to run through on the second conical gear, the lead screw includes left lead screw and right lead screw, the screw on left lead screw surface is the tilt up form, the screw on right lead screw surface is the tilt down form, the left side cover on lead screw surface is equipped with the fixed block.

This patent drives the piston board through pivoted lead screw and reciprocates, squeezes the raw materials on the iron screen board, and the iron screen board filters the liquid after squeezing, and liquid flow is inside the water box, but the solid on the iron screen board after squeezing does not possess the function of automatic discharge, influences efficiency, if the manual work is carried out the discharge, still influences the continuity of technology.

Disclosure of Invention

The utility model aims to solve the technical problems that: the lutein squeezing and extracting device overcomes the defects of the prior art, and can dynamically discharge residual solid matters after squeezing the fermented product, thereby improving the efficiency and the continuity of the squeezing process.

The utility model solves the problems that the technical proposal adopted is as follows:

lutein squeezes extraction element, including casing, filter plate and clamp plate, the inside extrusion chamber that is equipped with of casing, filter plate and clamp plate level set up in extrusion intracavity portion, and the filter plate is located the below of clamp plate, and the clamp plate top is fixed with the depression bar, and drive arrangement drives the depression bar and reciprocates.

The bottom of the filter plate is fixedly provided with a second guide plate which is obliquely arranged, the center of the filter plate is provided with a rotating shaft, the rotating shaft penetrates through the outside of the shell, and one rotating shaft is coaxially fixed with a gear.

The two sides of the bottom of the extrusion cavity are respectively fixed with a first guide plate and a solid outflow plate.

When the filter plate is arranged horizontally, the end of the second guide plate is positioned above the first guide plate.

One side of the gear is connected with a rack which is arranged vertically in a meshed manner, and the rack is fixedly connected with the compression bar.

Preferably, the upper tooth surface of the gear occupies an arc of 30 ° to 150 °.

Preferably, the movable part of the driving device is fixedly connected with a vertically arranged telescopic rod, and the top of the telescopic rod is fixedly connected with the compression bar through an upper connecting rod.

A vertical plate is fixed above the rack and fixedly connected with the telescopic rod through a lower connecting rod.

Preferably, the outside of the shell is provided with a feeding pipe, the feeding pipe is in through connection with the extrusion cavity, and the through connection part of the feeding pipe and the extrusion cavity is positioned above the horizontally arranged filter plates.

Preferably, the feed tube is arranged obliquely.

Preferably, the feeding pipe is provided with an electric control valve.

Preferably, a position sensor is arranged outside the shell, and is correspondingly arranged with the lower connecting rod, and the position sensor is electrically connected with the electric control valve.

Preferably, one end of the first guide plate, which is positioned below the second guide plate, is provided with a supporting table, and a limiting plate is arranged below the second guide plate, and when the filter plate is horizontally arranged, the bottom surface of the limiting plate is abutted with the top surface of the supporting table.

Preferably, the top surface of the supporting table is horizontally arranged, and a rear baffle is convexly arranged at one end of the supporting table, which is away from the first guide plate.

Preferably, the solids outflow plate is arranged obliquely, one end facing the first baffle being higher than the other end.

Compared with the prior art, the utility model has the beneficial effects that:

(1) The filter plate can rotate after squeezing, so that residues squeezed on the filter plate can be automatically discharged.

(2) The discharging and feeding linkage arrangement realizes the functions of automatic discharging and automatic feeding, and improves the continuity of the process.

Drawings

The utility model will be further described with reference to the drawings and examples.

FIG. 1 is a first outline view of the lutein squeezing and extracting device of the present utility model,

FIG. 2 is a second external view of the lutein squeezing and extracting device of the present utility model,

FIG. 3 is a first sectional view of the lutein squeezing and extracting apparatus of the present utility model,

FIG. 4 is a second sectional view of the lutein squeezing and extracting apparatus of the present utility model,

FIG. 5 is a view showing the upward displacement of the platen of the lutein press extraction device of the present utility model,

fig. 6 is a cross-sectional view of fig. 5.

In the figure, a 1-shell, a 101-extrusion cavity, a 2-first guide plate, a 201-supporting table, a 202-rear baffle, a 3-solid outflow plate, a 4-filter plate, a 401-second guide plate, a 402-gear, a 403-limiting plate, a 5-pressing plate, a 6-pressing rod, a 7-telescopic rod, a 701-upper connecting rod, a 702-lower connecting rod, an 8-driving device, a 9-vertical plate, a 901-rack, a 10-feeding pipe, an 11-electric control valve and a 12-position sensor are arranged.

Detailed Description

Certain terms are used throughout the description and claims to refer to particular components. Those of skill in the art will appreciate that a hardware manufacturer may refer to the same component by different names. The description and claims do not take the form of an element differentiated by name, but rather by functionality. As used throughout the specification and claims, the word "comprise" is an open-ended term, and thus should be interpreted to mean "include, but not limited to. By "substantially" is meant that within an acceptable error range, a person skilled in the art is able to solve the technical problem within a certain error range, substantially achieving the technical effect.

In the description of the present utility model, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

The preferred embodiment of the lutein squeezing and extracting device is shown in the attached drawings, and the utility model is further described in detail below with reference to the attached drawings.

The lutein squeezing and extracting device comprises a shell 1, a filter plate 4 and a pressing plate 5, wherein a plurality of filter holes are formed in the filter plate 4. The inside extrusion chamber 101 that is equipped with of casing 1, filter plate 4 and clamp plate 5 level set up in extrusion chamber 101 inside, and filter plate 4 is located the below of clamp plate 5, and clamp plate 5 top is fixed with depression bar 6, and drive arrangement 8 drives depression bar 6 and reciprocates.

The outside of the shell 1 is provided with a feeding pipe 10, the feeding pipe 10 is in through connection with the extrusion cavity 101, and the through connection part of the feeding pipe 10 and the extrusion cavity 101 is positioned above the horizontally arranged filter plates 4. The extrusion chamber 101 is provided with a liquid outlet and an extruded solid discharge outlet below two opposite sides, and the liquid outlet and the extruded solid discharge outlet are both positioned below the filter plate 4.

The bottom of the filter plate 4 is fixed with a second guide plate 401 which is obliquely arranged, and two ends of the second guide plate 401 in the width direction are fixedly connected with the filter plate 4 through vertical plates.

The center of the filter plate 4 is provided with a rotating shaft, the rotating shaft penetrates through the outside of the shell 1, and a gear 402 is coaxially fixed on one rotating shaft.

The two sides of the bottom of the extrusion cavity 101 are respectively fixed with a first guide plate 2 and a solid outflow plate 3, the first guide plates and the solid outflow plates 3 are obliquely arranged, one side of each guide plate, which is close to the center of the extrusion cavity 101, is higher than the other side, the tail ends of the first guide plates 2 are arranged inside the liquid outlet, the tail ends of the solid outflow plates 3 are arranged inside the extruded solid discharge outlet, and the two sides of the width directions of the first guide plates 2 and the solid outflow plates 3 are abutted against the inner wall of the extrusion cavity 101.

When the filter sheet 4 is horizontally arranged, the end of the second baffle 401 is located above the first baffle 2, and the end of the second baffle 401 in contact with the first baffle 2 is lower than the other end.

One side of the gear 402 is connected with a rack 901 in a meshed manner, and the rack 901 is fixedly connected with the compression bar 6. The arc occupied by the tooth surfaces on gear 402 is 30 ° to 150 °, in this embodiment, 90 °.

Like this, when rack 901 moves up, drives gear 402 rotation, and filter plate 4 rotates to the horizontality, and the solid on the filter plate 4 moves down under the effect of gravity, drops on the solid outflow board 3, discharges through the extrusion back solid discharge port, realizes the function of automatic discharge.

In order to avoid collision with the pressing plate 5 when the filter plate 4 rotates, in this embodiment, linkage between the pressing plate 5 and the filter plate 4 is realized through the arrangement of the telescopic rod 7.

The movable part of the driving device 8 is fixedly connected with a vertically arranged telescopic rod 7, the top of the telescopic rod 7 is fixedly connected with a compression rod 6 through an upper connecting rod 701, a vertical plate 9 is fixed above the rack 901, and the vertical plate 9 is fixedly connected with the telescopic rod 7 through a lower connecting rod 702.

The driving device 8 is a prior art, and may be an electric cylinder, an air cylinder or a vertically arranged linear electric module.

In this embodiment, in order to realize linkage of feeding and discharging, the feeding pipe 10 is arranged obliquely, one end contacting the housing 1 is lower than the other end, and an electric control valve 11 is provided on the feeding pipe 10.

The outside of the shell 1 is provided with a position sensor 12, the position sensor 12 is arranged corresponding to the lower connecting rod 702, the position sensor 12 is electrically connected with the electric control valve 11, and the switch of the electric control valve 11 is controlled by the induction signal of the position sensor 12, so that the feeding is controlled.

In this embodiment, the position sensor 12 is a conventional technology, and may be a touch switch or an opposite-emitting photoelectric sensor. Taking an opposite-emitting photoelectric sensor as an example, at this time, the position sensor 12 is two receivers, the two receivers are arranged at intervals up and down, and a transmitter is fixed to a side of the lower link 702 facing the housing 1, and the transmitter is arranged corresponding to the two receivers. When the driving device 8 drives the lower connecting rod 702 to move upwards, the emitter is in a power-off state. When the driving device 8 drives the lower connecting rod 702 to move downwards, the transmitter is electrified to transmit signals. When the signal is received by the uppermost receiver, the electrically controlled valve 11 is opened and the feed pipe 10 starts to feed, at which time the filter plate 4 has been rotated to a horizontal position and the feed is spread on the filter plate 4. The lower connecting rod 702 continues to move downwards, the electric control valve 11 is closed after the lower receiver receives a signal, feeding is stopped, and the pressing plate 5 is positioned above the through position of the feeding pipe 10.

The pressing plate 5 then moves down continuously to press the material on the filter plate 4, thereby completing the pressing process. After the pressing plate 5 moves up to a designated height after pressing, in this embodiment, after the distance between the pressing plate 5 and the filter plate 4 is greater than half the length of the filter plate 4, the rack 901 is engaged with the gear 402, the filter plate 4 is turned over, and the remaining solid above the rack flows into the solid flow plate 3.

In the pressing process for lutein extraction, the water content of the pressed ferment is about 70%, so that the ferment can not adhere to the filter plate 4, and when the filter plate 4 is in a vertical state, the pressed residues above the ferment can be basically discharged cleanly. In order to further optimize the discharging effect of the filter plate 4, the filter plate 4 may be inlaid with a ceramic layer or mirror-finished.

In order to keep the filter plate 4 in a horizontal state in a freely rotating state, in this embodiment, a supporting table 201 is disposed at one end of the first flow guiding plate 2 below the second flow guiding plate 401, a limiting plate 403 is disposed below the second flow guiding plate 401, and when the filter plate 4 is horizontally arranged, the bottom surface of the limiting plate 403 abuts against the top surface of the supporting table 201.

The top surface of the supporting table 201 is horizontally arranged, one end of the supporting table 201, which is away from the first guide plate 2, is convexly provided with a rear baffle plate 202, and the rear baffle plate 202 can prevent the squeezed liquid from flowing into other areas when the filter plate 4 rotates.

The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present utility model.

Claims

1. Lutein squeezes extraction element, including casing (1), filter plate (4) and clamp plate (5), casing (1) inside is equipped with extrusion chamber (101), and filter plate (4) and clamp plate (5) level set up in extrusion chamber (101) inside, and filter plate (4) are located the below of clamp plate (5), and clamp plate (5) top is fixed with depression bar (6), and drive arrangement (8) drive depression bar (6) reciprocates, its characterized in that:

a second guide plate (401) which is obliquely arranged is fixed at the bottom of the filter plate (4), a rotating shaft is arranged at the center of the filter plate (4), the rotating shaft penetrates through the outside of the shell (1), one rotating shaft is coaxially fixed with a gear (402),

the two sides of the bottom of the extrusion cavity (101) are respectively fixed with a first guide plate (2) and a solid outflow plate (3),

when the filter plate (4) is horizontally arranged, the tail end of the second guide plate (401) is positioned above the first guide plate (2),

one side of the gear (402) is connected with a rack (901) which is arranged vertically in a meshed way, and the rack (901) is fixedly connected with the compression bar (6).

2. The lutein press extraction device of claim 1, wherein:

the radian occupied by the tooth surface on the gear (402) is 30-150 degrees.

3. The lutein press extraction device of claim 2, wherein:

a vertically arranged telescopic rod (7) is fixedly connected to the movable part of the driving device (8), the top of the telescopic rod (7) is fixedly connected with the compression bar (6) through an upper connecting rod (701),

a vertical plate (9) is fixed above the rack (901), and the vertical plate (9) is fixedly connected with the telescopic rod (7) through a lower connecting rod (702).

4. A lutein press extraction device according to claim 3, wherein:

the outside of the shell (1) is provided with a feeding pipe (10), the feeding pipe (10) is in through connection with the extrusion cavity (101), and the through connection part of the feeding pipe (10) and the extrusion cavity (101) is positioned above the filter plates (4) which are horizontally arranged.

5. The lutein press extraction device of claim 4, wherein:

the feed pipe (10) is arranged obliquely.

6. The lutein press extraction device of claim 5, wherein:

an electric control valve (11) is arranged on the feeding pipe (10).

7. The lutein press extraction device of claim 6, wherein:

the outside of the shell (1) is provided with a position sensor (12), the position sensor (12) is correspondingly arranged with the lower connecting rod (702), and the position sensor (12) is electrically connected with the electric control valve (11).

8. The lutein press extraction device of claim 7, wherein:

one end of the first guide plate (2) positioned below the second guide plate (401) is provided with a supporting table (201), the lower part of the second guide plate (401) is provided with a limiting plate (403),

when the filter plate (4) is horizontally arranged, the bottom surface of the limiting plate (403) is abutted with the top surface of the supporting table (201).

9. The lutein press extraction device of claim 8, wherein:

the top surface of the supporting table (201) is horizontally arranged, and a rear baffle (202) is convexly arranged at one end of the supporting table (201) deviating from the first guide plate (2).

10. The lutein press extraction device of claim 9, wherein:

the solid outflow plate (3) is arranged obliquely, and one end of the solid outflow plate, which faces the first guide plate (2), is higher than the other end.