CN219427517U

CN219427517U - Nonmetal welding equipment

Info

Publication number: CN219427517U
Application number: CN202320942203.7U
Authority: CN
Inventors: 殷久武; 柯友林; 熊全; 陈永
Original assignee: Hubei Shunhe Electromechanical Device Co ltd
Current assignee: Hubei Shunhe Electromechanical Device Co ltd
Priority date: 2023-04-24
Filing date: 2023-04-24
Publication date: 2023-07-28
Anticipated expiration: 2033-04-24

Abstract

The utility model belongs to the technical field of nonmetal welding, in particular to nonmetal welding equipment, which comprises a shell; the inner side of the shell is provided with an adjusting mechanism, the inner side of the adjusting mechanism is provided with a driving mechanism, the bottom end of the inner side of the shell is fixedly provided with a heating mechanism, the adjusting mechanism comprises a moving table, the inner side of the moving table is fixedly provided with a sliding rod, two ends of the sliding rod are slidably provided with clamping arms, the inner side of the shell is rotatably provided with a screw rod, one end of the bottom side of the moving table is fixedly provided with a mounting seat, the mounting seat is rotatably connected with the screw rod, two ends of the bottom side of the shell are fixedly provided with hollow cylinders, telescopic tables are slidably inserted in the inner side of the hollow cylinders, the telescopic tables are adjusted to a proper height, a pipe is placed on a supporting arm, a first servo motor is started to enable the first servo motor to drive the moving tables on two sides to slide towards the middle, the pipe on two sides is clamped and fixed through the clamping arms, and the problems that the existing nonmetallic welding equipment can only weld the pipe with fixed size are solved, and the application range is small and the welding efficiency is low are solved.

Description

Nonmetal welding equipment

Technical Field

The utility model relates to the technical field of nonmetal welding, in particular to nonmetal welding equipment.

Background

Nonmetallic welding is mainly divided into three types, namely welding of carbon materials, welding of organic materials and welding of ceramic materials, and in daily life, most nonmetallic welding commonly used is welding of engineering plastics and resin composite materials, such as welding of PE pipes.

The existing nonmetal welding equipment takes a support frame as a main body, sliding rods are fixed at two ends of the inner side of the support frame, fixing sleeves are respectively and slidably mounted at two ends of the sliding rods, clamping and fixing pipes are clamped and fixed through bolt matching, a hydraulic cylinder is mounted at one end of the support frame, a hydraulic rod and a fixing table are fixedly connected on the inner side of the hydraulic cylinder, a heating plate is arranged on the sliding rods in an erected mode, the pipes fixed by the fixing sleeves are pushed to the heating plate through the hydraulic cylinder, the connecting positions of the pipes are heated and melted, then the heating plate is lifted, and the pipes at two sides are tightly connected with each other, so that nonmetal welding connection is achieved.

However, currently, a non-metal welding device can only weld pipes with fixed sizes, and when pipes with different sizes are welded, the welding device matched with the non-metal welding device needs to be replaced, so that the application range of the welding device is smaller, the efficiency of welding processing is reduced, and further the non-metal welding device is provided.

Disclosure of Invention

In order to make up for the defects of the prior art, the nonmetal welding equipment on the market can only weld and connect pipes with fixed sizes, and when pipes with different sizes are welded and connected, the matched welding equipment needs to be replaced, so that the application range of the welding equipment is smaller, and the efficiency of welding processing is reduced.

The technical scheme adopted for solving the technical problems is as follows: the nonmetal welding equipment comprises a shell; the inner side of the shell is provided with an adjusting mechanism, the inner side of the adjusting mechanism is provided with a driving mechanism, the bottom end of the inner side of the shell is fixed with a heating mechanism, the inner side of the shell is fixed with a round rod, and a moving table is slidably installed on the round rod through the cooperation of a mounting seat.

Preferably, the adjustment mechanism comprises a moving table, a sliding rod is fixed on the inner side of the moving table, clamping arms are slidably arranged at two ends of the sliding rod, a screw rod is rotatably arranged on the inner side of the shell, threads at two ends of the screw rod are opposite in direction, an installation seat is fixed at one end of the bottom side of the moving table and is rotatably connected with the screw rod, hollow cylinders are fixed at two ends of the bottom side of the shell, a telescopic table is slidably inserted on the inner side of each hollow cylinder, a supporting arm is fixed on the top side of each telescopic table, a positioning hole is formed in the side face of each telescopic table, a inserting rod is inserted on the side face of each hollow cylinder, the inserting rods are inserted in the positioning holes, a threaded rod is rotatably arranged on one side of the inner side of the moving table, screw rod transmission is used, accuracy is high, self-locking capability is achieved, and after the clamping arms of the screw rod clamp the pipe is not easy to loose, and welding precision is improved.

Preferably, the driving mechanism comprises a threaded rod, two ends of the threaded rod are respectively connected with the clamping arms in a rotating mode, threads at two ends of the threaded rod are opposite in direction, a second servo motor is fixed on the side face of the moving table, the output end of the second servo motor penetrates through the moving table and is fixedly connected with the threaded rod, a partition plate is fixed at the bottom end of the inner side of the shell, the threaded rod is used, the clamping arms can be driven to move simultaneously through threads at two ends of the threaded rod, the moving directions are opposite, and the processing efficiency of pipe welding connection can be improved.

Preferably, the heating mechanism comprises a partition plate, a cylinder is fixed on the inner side of the partition plate, a piston rod is slidably mounted on the inner side of the cylinder, an electric heating plate is fixed on the top end of the piston rod, the electric heating plate is slidably mounted on the inner side of the partition plate, a first servo motor is fixed on the side face of the shell, the output end of the first servo motor penetrates through the shell and is fixedly connected with the screw rod, the clamping arms are respectively located on two sides of the electric heating plate, the clamping arms are in arc shapes, rubber pads are fixed on the clamping faces of the clamping arms, and the clamping arms can be automatically adjusted according to the size of a pipe through the arrangement of the plurality of electric heating plates, so that equipment is more flexible to use, and meanwhile, the energy consumption of the equipment can be reduced.

The utility model has the advantages that:

1. according to the structural design of the nonmetal welding equipment, the inserting rod is pulled out through the arrangement of the adjusting mechanism, the supporting arm is pulled, the inserting rod is inserted back into the positioning hole again to fix the positioning hole after the telescopic platform stretches to a proper height, a pipe to be welded is placed on the supporting arm, the first servo motor is started to drive the output end screw rod to rotate, the two side moving platforms are pushed to slide on the round rod to the middle under the cooperation of the mounting seat, the clamping arm is driven to clamp and fix the pipe to be welded on the two sides, then the welding equipment is used for welding pipes with different diameters, and the problems that the conventional nonmetal welding equipment only can weld pipes with fixed sizes, the application range is small and the welding efficiency is low are solved.

2. According to the structural design of the nonmetal welding equipment, the welding mechanism is arranged, the air cylinder is started to enable the piston rod on the inner side of the welding mechanism to extend, the electric heating plates with the required number are pushed to the top side of the partition plate according to the size of the welded pipe, the electric heating plates are started to enable the connecting positions of the pipe to be in contact with the electric heating plates to enable the connecting positions of the pipe to be heated and melt, then the electric heating plates are retracted through the air cylinder to enable the pipe on the two sides to be connected, welding is completed, the electric heating plates can be automatically adjusted in size according to the diameter of the welded pipe, and the welding equipment is more flexible to use.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained from these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic overall front perspective view;

FIG. 2 is a cross-sectional view of an overall side-view three-dimensional structure;

FIG. 3 is a schematic view of a partial junction top perspective view;

FIG. 4 is a schematic diagram of a front perspective view of a driving mechanism;

FIG. 5 is an exploded view of a portion of a structural part;

fig. 6 is a schematic diagram of an overall front perspective structure.

In the figure: 1. a housing; 2. a round bar; 3. a screw rod; 4. a first servo motor; 5. a mounting base; 6. a mobile station; 7. a slide bar; 8. a clamp arm; 9. a rubber pad; 10. a threaded rod; 11. a second servo motor; 12. a hollow cylinder; 13. a telescoping table; 14. positioning holes; 15. a support arm; 16. a rod; 17. a partition plate; 18. a cylinder; 19. a piston rod; 20. an electric heating plate; 21. and (3) a directional wheel.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-5, a non-metallic welding apparatus includes a housing 1; the inside adjustment mechanism that is provided with of casing 1, actuating mechanism is installed to the adjustment mechanism inboard, the inboard bottom mounting of casing 1 has heating mechanism, the casing 1 inboard is fixed with round bar 2, through mount pad 5 cooperation slidable mounting moving platform 6 on the round bar 2.

Referring to fig. 4, the adjusting mechanism includes a moving table 6, a sliding rod 7 is fixed on the inner side of the moving table 6, clamping arms 8 are slidably mounted at two ends of the sliding rod 7, a screw rod 3 is rotatably mounted on the inner side of the housing 1, threads at two ends of the screw rod 3 are opposite, a mounting seat 5 is fixed at one end of the bottom side of the moving table 6, the mounting seat 5 is rotatably connected with the screw rod 3, hollow cylinders 12 are fixed at two ends of the bottom side of the housing 1, a telescopic table 13 is slidably inserted into the inner side of the hollow cylinders 12, a supporting arm 15 is fixed at the top side of the telescopic table 13, a positioning hole 14 is formed in the side surface of the telescopic table 13, a plug rod 16 is inserted into the side surface of the hollow cylinders 12, the plug rod 16 is inserted into the positioning hole 14, and a threaded rod 10 is rotatably mounted on the inner side of the moving table 6; during operation, when encountering current nonmetal welding equipment and welding tubular product, can only weld the tubular product of fixed size, when its application scope is less problem, through adjustment mechanism's structure, pull inserted bar 16, pull support arm 15, after making telescopic platform 13 flexible to suitable height, insert bar 16 again and fix it in locating hole 14, place the tubular product that waits to weld on support arm 15, start first servo motor 4, make it drive output lead screw 3 rotatory, under the cooperation of mount pad 5, promote both sides mobile station 6 on round bar 2, slide in the middle, make it drive arm 8 and wait to weld the tubular product with both sides and carry out the centre gripping fixedly, afterwards carry out welding process to it, make welding equipment available for welding the tubular product of different diameters, application scope is wider.

Referring to fig. 4, the driving mechanism includes a threaded rod 10, two ends of the threaded rod 10 are respectively rotatably connected with the clamping arms 8, threads at two ends of the threaded rod 10 are opposite in direction, a second servo motor 11 is fixed on the side surface of the mobile station 6, an output end of the second servo motor 11 passes through the mobile station 6 and is fixedly connected with the threaded rod 10, a partition plate 17 is fixed at the bottom end of the inner side of the shell 1, and in operation, the second servo motor 11 is started through the structure of the driving mechanism to drive the threaded rod 10 at the output end to rotate, so that the clamping arms 8 at two sides are pushed to slide inwards or outwards simultaneously on the slide rod 7, the pipe is accurately moved to a welding position, and the efficiency of welding processing is improved.

Referring to fig. 2, the heating mechanism includes a partition 17, an air cylinder 18 is fixed inside the partition 17, a piston rod 19 is slidably mounted inside the air cylinder 18, an electric heating plate 20 is fixed at the top end of the piston rod 19, and the electric heating plate 20 is slidably mounted inside the partition 17, a first servo motor 4 is fixed on the side of the housing 1, an output end of the first servo motor 4 passes through the housing 1 and is fixedly connected with the screw rod 3, the clamping arms 8 are respectively located at two sides of the electric heating plate 20, the clamping arms 8 are arc-shaped, and rubber pads 9 are fixed on the clamping surfaces of the clamping arms 8; during operation, when encountering the tubular product of welded connection different diameters, need change the hot plate of equidimension, when the problem that leads to welding efficiency to decline, through welding mechanism's structure, start cylinder 18, make its inboard piston rod 19 extend, according to the size of welded tubular product, push away the electric plate 20 of required quantity to baffle 17 top side, open electric plate 20, make tubular product junction and electric plate 20 contact, make it heated melt, afterwards withdraw electric plate 20 through cylinder 18, connect the tubular product of both sides, accomplish the welding, make electric plate 20 can be according to the diameter of welded tubular product and self-regulate size, use more nimble.

Referring to fig. 6, four corners of the bottom side of the housing 1 are fixedly provided with orientation wheels 21; when the welding device is inconvenient to move during working, the welding device can be pushed to move under the cooperation of the directional wheel 21 through the structure of the directional wheel 21, so that the welding device can be moved to a processing position according to requirements, and the welding device is more flexible and convenient to use.

The working principle is that the nonmetal welding is mainly divided into three types, namely carbon material welding, organic material welding and ceramic material welding, but in daily life, most of the nonmetal welding commonly used is welding engineering plastics and resin composite materials, such as welding PE (polyethylene) pipes, the existing nonmetal welding equipment can only weld pipes with fixed sizes, when welding pipes with different sizes, the matched welding equipment needs to be replaced, the application range of the welding equipment is smaller, the welding efficiency is reduced, in order to solve the problem, by arranging an adjusting mechanism and a heating mechanism, the inserted rod 16 is pulled out, the supporting arm 15 is pulled, the inserted rod 16 is inserted back into the positioning hole 14 again to be fixed after the telescopic table 13 stretches to a proper height, the pipe to be welded is placed on the supporting arm 15, the first servo motor 4 is started, the two side moving tables 6 are pushed to slide towards the middle on the round rod 2 under the cooperation of the mounting seat 5, the clamping arms 8 are driven to clamp and fix the pipes to be welded on the two sides, the pipes on the two sides are guaranteed to be positioned on the same straight line, then the air cylinders 18 are started, the piston rods 19 on the inner sides of the two side moving tables are extended, the electric plates 20 of the needed number are pushed to the top sides of the partition plates 17 according to the size of the welded pipes, then the second servo motors 11 are started, the output end threaded rods 10 are driven to rotate, the two side clamping arms 8 are pushed to slide inwards simultaneously on the sliding rods 7, the pipes are precisely moved to the welding positions, the connecting positions of the pipes on the two sides are contacted with the electric plates 20 and are heated to melt, then the electric plates 20 are retracted through the air cylinders 18, the pipes on the two sides are controlled to be connected through the second servo motors 11, and welding is completed, the problem that the conventional nonmetal welding equipment can only weld pipes with fixed sizes, and is small in application range and low in welding efficiency is solved.

In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims

1. A non-metallic welding apparatus, characterized by: comprises a shell (1); an adjusting mechanism is arranged on the inner side of the shell (1), a driving mechanism is arranged on the inner side of the adjusting mechanism, a heating mechanism is fixed at the bottom end of the inner side of the shell (1), a round rod (2) is fixed on the inner side of the shell (1), and a movable table (6) is arranged on the round rod (2) in a matched sliding manner through a mounting seat (5);

the adjusting mechanism comprises a moving table (6), a sliding rod (7) is fixed on the inner side of the moving table (6), clamping arms (8) are slidably arranged at two ends of the sliding rod (7), a screw rod (3) is rotatably arranged on the inner side of a shell (1), threads at two ends of the screw rod (3) are opposite in direction, an installation seat (5) is fixed at one end of the bottom side of the moving table (6), the installation seat (5) is rotatably connected with the screw rod (3), hollow cylinders (12) are fixed at two ends of the bottom side of the shell (1), and telescopic tables (13) are slidably inserted on the inner side of the hollow cylinders (12).

2. A non-metallic welding apparatus as in claim 1, wherein: the telescopic platform (13) top side is fixed with support arm (15), locating hole (14) have been seted up to telescopic platform (13) side, hollow section of thick bamboo (12) side is interluded has inserted bar (16), and inserted bar (16) are interlude and are installed in locating hole (14), one side movable platform (6) inboard rotates installs threaded rod (10).

3. A non-metallic welding apparatus as in claim 2, wherein: the driving mechanism comprises a threaded rod (10), two ends of the threaded rod (10) are respectively connected with the clamping arm (8) in a rotating mode, the directions of threads at two ends of the threaded rod (10) are opposite, a second servo motor (11) is fixed on the side face of the mobile station (6), the output end of the second servo motor (11) penetrates through the mobile station (6) and is fixedly connected with the threaded rod (10), and a partition plate (17) is fixed at the bottom end of the inner side of the shell (1).

4. A non-metallic welding apparatus as in claim 3, wherein: the heating mechanism comprises a partition plate (17), an air cylinder (18) is fixed on the inner side of the partition plate (17), a piston rod (19) is slidably installed in the air cylinder (18), an electric heating plate (20) is fixed on the top end of the piston rod (19), and the electric heating plate (20) is slidably installed on the inner side of the partition plate (17).

5. A non-metallic welding apparatus as in claim 4, wherein: the side of the shell (1) is fixedly provided with a first servo motor (4), and the output end of the first servo motor (4) penetrates through the shell (1) and is fixedly connected with the screw rod (3).

6. A non-metallic welding apparatus as in claim 5, wherein: the clamping arms (8) are respectively positioned at two sides of the electric heating plate (20), the clamping arms (8) are in arc shapes, and rubber pads (9) are fixed on the clamping surfaces of the clamping arms (8).