CN219423782U - Wild jujube high-efficiency extraction tank - Google Patents

Abstract

The application discloses jar is drawed to wild jujube high efficiency, which comprises a tank body, the bottom of jar body is equipped with heating mechanism, the screen cloth is installed to the bottom in the jar body, install height-adjusting's elevating system on the screen cloth, the correspondence be located a side bottom of jar body is equipped with the discharging pipe, be equipped with on the screen cloth with the opening that the discharging pipe corresponds, the internal hydrologic cycle structure that makes the water flow that still installs of jar. The utility model provides a whether follow juice through the control wild jujube and flow to the flooding number of times of wild jujube in jar internal has been controlled, need not to carry out wild jujube backfill, has also improved the internal temperature of jar and water flow environment simultaneously, has improved the extraction efficiency of wild jujube, improves the reliability that wild jujube juice draws the system to operate.

Description

Wild jujube high-efficiency extraction tank

Technical Field

The utility model relates to the technical field of deep processing of wild jujube juice, in particular to a high-efficiency wild jujube extraction tank.

Background

Wild jujube is one of the oldest fruit trees cultivated in China, and is also called iron-stalk crops and woody grains together with persimmon and chestnut. The nutrition of wild jujube is mainly reflected in its components. It contains multiple microelements such as potassium, sodium, iron, zinc, phosphorus, selenium, etc. like other fruits; more importantly, the fresh wild jujube contains a large amount of vitamin C, the content of the vitamin C is 2-3 times of that of the wild jujube and 20-30 times of that of citrus, the utilization rate of the wild jujube in a human body can reach 86.3%, and the wild jujube is outstanding in all fruits. Can be used for treating dysphoria, insomnia, palpitation, dreaminess, asthenia, excessive sweat, body fluid injury, and thirst. Has moderate sweet and sour taste, uniform color, softness, fineness, body fluid production promoting and thirst quenching effects and rich nutrition.

Therefore, in the beverage processing industry, the research and development and production of the wild jujube juice are gradually expanded, and the wild jujube juice is similar to the conventional extraction method, the wild jujube juice is mainly extracted by the procedures of crushing, medium-temperature soaking, normal juice separation, secondary soaking, secondary juice separation, squeezing and the like, wherein the medium-temperature soaking is a main extraction method and energy-consuming equipment, the wild jujube juice and the wild jujube juice are completely taken out for filtering after the soaking is finished in the form of stirring and filtering for many times, and the centrifuged wild jujube juice is put into a stirring tank for secondary soaking after centrifugation, so that the risk of contact with the outside is increased, the waste of wild jujube peel is easily caused, the processing time is long, if the automatic transformation is carried out, the collection and transmission cost is high, the operation condition is complex, and therefore, based on the existing tank body, the high-efficiency wild jujube extraction tank is designed to solve the problems.

Disclosure of Invention

The application provides a high-efficient jar of extracting of wild jujube has solved the wild jujube juice and has extracted in-process multiple flooding wild jujube, filters in the outside and lead to production efficiency low, and backfill extravagant manpower and materials's problem.

The application provides a jar is drawed to wild jujube high efficiency, which comprises a tank body, the bottom of jar body is equipped with heating mechanism, the screen cloth is installed to the bottom in the jar body, install height-adjusting's elevating system on the screen cloth, the correspondence be located a side bottom of jar body is equipped with the discharging pipe, be equipped with on the screen cloth with the opening that the discharging pipe corresponds, the internal hydrologic cycle structure that makes the water flow that still installs of jar.

Preferably, the heating mechanism is a heating plate mounted at the bottom of the tank.

Preferably, the lifting mechanism is a driving mechanism installed at the lower end of the tank body, an output shaft of the driving mechanism penetrates through the bottom of the tank body and extends into the tank body, an adjusting support screw is fixed on the output shaft of the driving mechanism, an adjusting sleeve is fixed on the screen, the adjusting support screw penetrates through the adjusting sleeve, and the adjusting sleeve is in threaded fit with the adjusting support screw.

Preferably, the water circulation structure comprises a water pump and a spray head which are arranged on the tank body, the spray head is embedded on the inner wall of the tank body, a water suction pipe of the water pump penetrates through the side wall of the tank body and extends to the bottom in the tank body, and a water supply pipe of the water pump is connected to the spray head.

Preferably, a limiting protrusion is arranged on the inner wall of the tank body, and a limiting groove corresponding to the limiting protrusion is arranged on the edge of the screen.

Preferably, the screen is a stainless steel screen.

Preferably, the adjusting support screw is a trapezoidal thread.

Preferably, the tank body is a flat bottom stainless steel tank.

According to the technical scheme, the high-efficiency extraction tank for the wild jujube is provided, the high-efficiency extraction tank is installed in a wild jujube juice extraction production line, during processing, the beaten wild jujube juice is pumped into the tank body through a feed inlet at the top of the tank body, 50-75 ℃ warm water is added, the temperature is kept by a heating mechanism, or the warm water is directly added, the temperature is heated by the heating mechanism, a screen is lifted upwards, the height of the screen is higher than that of a discharging pipe and a water pumping pipe, a water circulation structure is started, after the set soaking time is reached, the discharging pipe is normally discharged, the wild jujube juice which is soaked for the first time is discharged for the second soaking, the screen is lowered after the second soaking is completed, the wild jujube juice and pulp seed skin are completely discharged for the next soaking batch according to the process requirements.

Compared with the prior art, the utility model has the beneficial effects that:

1. the heating mechanism is arranged, so that the set temperature can be kept, the wild jujube juice is subjected to immersion extraction, and the extraction rate is improved to the greatest extent;

2. the position of the wild jujube pulp in the tank body can be adjusted through the arrangement of the lifting mechanism, and whether the wild jujube is discharged or not can be controlled in the normal soaking process, so that the capability of repeatedly soaking without backfilling the wild jujube pulp into the tank body is achieved, and the safety and the efficiency of soaking are improved;

3. through the setting of hydrologic cycle structure, in order to guarantee vitamin C not destroyed, this application adopts 50-75 ℃ medium temperature flooding, therefore the water can not boiling mobility poor, accelerates the water flow through hydrologic cycle, improves extraction effect.

To sum up, this application is through controlling whether the wild jujube flows along with juice to the flooding number of times of wild jujube in the jar body has been controlled, need not to carry out the wild jujube backfill, has also improved the internal temperature of jar and water flow environment simultaneously, has improved the extraction efficiency of wild jujube, improves the reliability that the wild jujube juice draws the system to operate.

Drawings

For a clearer description of the technical solutions of the present application, the drawings that are necessary for the implementation will be briefly described, it being obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.

FIG. 1 is a schematic diagram of the internal structure of a high-efficiency extraction tank for wild jujube;

FIG. 2 is a schematic diagram of a screen installation structure of the high-efficiency extraction tank for wild jujube;

fig. 3 is a schematic diagram of a limiting protrusion structure of the high-efficiency extraction tank for wild jujube;

FIG. 4 is a schematic diagram of a screen structure of a high-efficiency extraction tank for wild jujube;

fig. 5 is an enlarged view of the structure of the A part of the high-efficiency extraction tank for wild jujube.

In the figure: 1 tank body, 2 discharging pipe, 3 hot plate, 4 screen cloth, 5 water pump, 6 drinking-water pipe, 7 delivery pipe, 8 shower nozzle, 9 spacing arch, 10 spacing groove, 11 opening, 12 adjusting support screw, 13 adjusting sleeve, 14 actuating mechanism.

Detailed Description

In order to better understand the technical solutions in the present application, the following description will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings.

Referring to figures 1-5, an efficient extraction tank for wild jujube is provided, on the wild jujube extraction production line, the original design is a stirred tank heated by water bath, after each impregnation is completed, the wild jujube seed skin is collected again and put into the stirred tank for secondary impregnation according to requirements after being discharged into a centrifugal machine for treatment, the wild jujube is collected in the centrifugal machine at present and can be rapidly recycled through a sling centrifugal machine, and the recycled wild jujube also needs to be cleaned and collected by workers under a sterile environment and is backfilled into the stirred tank for secondary recycling, the time consumption is high, the working environment is high temperature and high humidity, the wild jujube juice extraction production line tends to be fully automated, if the recycling efficiency of the wild jujube cannot be improved as soon as possible, the problem of manually collecting the solid matters of the secondary recycled wild jujube is solved, the production line cannot be operated with high efficiency, comprises a tank body 1, in the application, in order to ensure that liquid at the bottom can flow out completely, the tank body 1 is a flat-bottom stainless steel tank, the bottom of the tank body 1 is provided with a heating mechanism, a production line used in the production is not provided with a warm water pipeline, therefore, the heating mechanism is a heating plate 3 arranged at the bottom of the tank body 1, compared with water bath heating, the temperature rising speed is high, the technical maturity is high, the temperature control performance is higher than that of water bath heating, and the heat loss is small, because the wild jujube is not contacted with the bottom of the tank body 1 in the application, the condition of pasting bottom is not caused in the rapid temperature rising process, specifically, the bottom in the tank body 1 is provided with a screen 4, the screen 4 isolates the wild jujube on the upper layer of the screen 4, and the filtering capacity of the screen 4 can not meet the quality requirement of package, therefore, the screen 4 is only used for coarse filtration, finer filtration is filtered by a centrifuge, meanwhile, the permeability of the screen 4 is improved, after the first impregnation is finished, the wild jujube can be rapidly filtered for draining, a small amount of finer residues are not necessary for the second impregnation after the first impregnation, so that the wild jujube juice after the first impregnation can be brought into the centrifuge, in the use process of the screen 4, the lifting mechanism for adjusting the height is arranged on the screen 4, the height of the screen 4 is adjusted, a discharging pipe 2 is correspondingly arranged at the bottom of one side of the tank 1 and is used for discharging wild jujube juice and wild jujube pulp, a notch 11 corresponding to the discharging pipe 2 is arranged on the screen 4, when the screen 4 is lowered to the lowest position, the wild jujube pulp on the upper layer of the screen 4 can flow out through the notch 11 and flows into the discharging pipe 2 and is used for discharging together with wild jujube juice and wild jujube pulp after the last impregnation, when the use is specific, the juice is discharged after the last impregnation is finished, the height that highly uses of other time screen cloth 4 is higher than discharging pipe 2 for the position of control wild jujube, for reaching last soaked wild jujube and being located discharging pipe 2 top, be convenient for next flooding, after last flooding accomplish during wild jujube flows into suspender centrifuge together with wild jujube juice, after the centrifugation is accomplished, can directly take out the residue, place to send to the nux extraction workshop after cooling, take out the wild jujube core and be used for preparing traditional chinese medicine, other residues are handed the raw materials that are used for preparing the fodder by the feed factory, reach the complete utilization of wild jujube, simultaneously, still install the hydrologic cycle structure that makes the water flow in the jar body 1, because this application flooding temperature can't reach the boiling point of water, consequently, through hydrologic cycle structure, accelerate the water flow, the dipping efficiency is improved, this application has reduced time and the manpower that the secondary was backfilled, the operating efficiency of production line is improved.

According to the utility model, the lifting mechanism is a driving mechanism 14 arranged at the lower end of the tank body 1, the driving mechanism 14 consists of a motor and a gearbox, an output shaft of the driving mechanism 14 penetrates through the bottom of the tank body 1 and extends into the tank body 1, a shaft seal is arranged at the bottom of the tank body 1 and is sealed for sealing, an adjusting support screw 12 is fixed on the output shaft of the driving mechanism 14, an adjusting sleeve 13 is fixed on the screen 4, the adjusting support screw 12 penetrates through the adjusting sleeve 13, the adjusting sleeve 13 is in threaded fit with the adjusting support screw 12, and when in adjustment, the adjusting support screw 12 is rotated to drive the height of the adjusting sleeve 13 for adjustment, so that the purpose of adjusting the screen 4 is achieved.

According to the utility model, the water circulation structure comprises the water pump 5 and the spray head 8 which are arranged on the tank body 1, the water pump 5 is arranged outside the tank body 1, the spray head 8 is embedded on the inner wall of the tank body 1, the screen 4 needs to be replaced and cleaned regularly, so that the spray head 8 cannot protrude out of the inner surface of the tank body 1 during installation, normal disassembly of the screen 4 cannot be influenced, the water suction pipe 6 of the water pump 5 penetrates through the side wall of the tank body 1 to extend to the bottom in the tank body 1, the water suction pipe 6 and the discharge pipe 2 are identical in installation height, clear liquid at the bottom of the screen 4 is extracted for circulation when water in the tank body 1 is circulated, circulation efficiency is improved, a filter screen can be arranged at the water suction pipe 6 when necessary, the water supply pipe 7 of the water pump 5 is prevented from entering the water pump 5 and is connected to the spray head 8, and water is delivered to different heights in the tank body 1 again through the spray head 8 during circulation, so that water circulation is formed, and the extraction effect is improved.

In the utility model, in order to limit the screen 4, the inner wall of the tank body 1 is provided with the limit protrusion 9, the edge of the screen 4 is provided with the limit groove 10 corresponding to the limit protrusion 9, and the screen 4 is not easy to displace in the use process, so that the screen 4 always moves vertically.

According to the technical scheme, the novel jujube juice soaking device is arranged in a jujube juice extraction production line, during processing, the beaten jujube juice is pumped into the tank body 1 through the feed inlet at the top of the tank body 1, warm water at 50-75 ℃ is added, the temperature is kept through a heating mechanism, or the warm water is directly added, the warm water is heated through the heating mechanism, the screen 4 is lifted upwards, the height of the screen is higher than that of the discharging pipe 2 and the water suction pipe 6, meanwhile, a water circulation structure is started, after the set soaking time is reached, the discharging pipe 2 is normally discharged, the first soaked jujube juice is discharged, secondary soaking is carried out, when the second soaking is only needed, the screen 4 is lowered after the secondary soaking is completed, the jujube juice and the pulp seed skin are all discharged, and the next soaking batch is carried out.

Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. This application is intended to cover any variations, uses, or adaptations of the application following, in general, the principles of the application and including such departures from the present disclosure as come within known or customary practice within the art to which the application pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope of the application being indicated by the following claims.

It is to be understood that the present application is not limited to the precise arrangements and instrumentalities shown in the drawings, which have been described above, and that various modifications and changes may be effected without departing from the scope thereof. The above-described embodiments of the present application are not intended to limit the scope of the present application.

Claims (8)

1. The utility model provides a jar is drawed to wild jujube high efficiency, includes jar body (1), its characterized in that: the bottom of the tank body (1) is provided with a heating mechanism, a screen (4) is installed at the bottom in the tank body (1), a lifting mechanism for adjusting the height is installed on the screen (4), a discharging pipe (2) is arranged at the bottom of one side of the tank body (1) correspondingly, a notch (11) corresponding to the discharging pipe (2) is formed in the screen (4), and a water circulation structure for enabling water to flow is also installed in the tank body (1).

2. The efficient wild jujube extraction tank according to claim 1, wherein the heating mechanism is a heating plate (3) arranged at the bottom of the tank body (1).

3. The efficient wild jujube extraction tank according to claim 1, wherein the lifting mechanism is a driving mechanism (14) installed at the lower end of the tank body (1), an output shaft of the driving mechanism (14) penetrates through the bottom of the tank body (1) and extends into the tank body (1), an adjusting support screw (12) is fixed on an output shaft of the driving mechanism (14), an adjusting sleeve (13) is fixed on the screen (4), the adjusting support screw (12) penetrates through the adjusting sleeve (13), and the adjusting sleeve (13) is in threaded fit with the adjusting support screw (12).

4. The efficient wild jujube extraction tank according to claim 1, wherein the water circulation structure comprises a water pump (5) and a spray head (8) which are installed on the tank body (1), the spray head (8) is embedded on the inner wall of the tank body (1), a water suction pipe (6) of the water pump (5) penetrates through the side wall of the tank body (1) to extend to the bottom in the tank body (1), and a water supply pipe (7) of the water pump (5) is connected to the spray head (8).

5. The efficient wild jujube extraction tank according to claim 3, wherein limiting protrusions (9) are arranged on the inner wall of the tank body (1), and limiting grooves (10) corresponding to the limiting protrusions (9) are formed in the edge of the screen (4).

6. The efficient wild jujube extraction tank according to claim 1, wherein the screen (4) is a stainless steel screen.

7. A tank for efficient extraction of wild jujube according to claim 3, characterized in that the adjusting support screw (12) is a trapezoidal thread.

8. The efficient wild jujube extraction tank according to claim 1, wherein the tank body (1) is a flat-bottom stainless steel tank.