CN219419158U - Battery thermal management system - Google Patents
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- CN219419158U CN219419158U CN202222567981.0U CN202222567981U CN219419158U CN 219419158 U CN219419158 U CN 219419158U CN 202222567981 U CN202222567981 U CN 202222567981U CN 219419158 U CN219419158 U CN 219419158U
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Abstract
本实用新型提供了一种电池热管理系统,涉及电池技术领域,该电池热管理系统包括箱体和电池模组,电池模组容置在箱体内,电池模组的侧壁设置有第一散热冷板,第一散热冷板设置在箱体内,用于对电池模组的侧壁进行散热,箱体还设置有第二散热冷板,第二散热冷板设置在电池模组的底侧,用于对电池模组的底壁进行散热。较于现有技术,本实用新型提供的电池热管理系统,能够对电池模组的侧壁和底壁进行散热,散热效果良好,在大倍率持续充电条件下也能够避免电芯的产热量超过冷却系统的制冷量,避免电芯超过本身允许的最高温度,提升了电芯的使用寿命。
The utility model provides a battery thermal management system, which relates to the technical field of batteries. The battery thermal management system includes a box body and a battery module. The battery module is accommodated in the box body. The side wall of the battery module is provided with a first heat dissipation cold plate. The first heat dissipation cold plate is arranged in the box body to dissipate heat from the side wall of the battery module. Compared with the prior art, the battery thermal management system provided by the utility model can dissipate heat from the side wall and the bottom wall of the battery module, and the heat dissipation effect is good. It can also prevent the heat production of the battery cell from exceeding the cooling capacity of the cooling system under the condition of continuous charging at a high rate, prevent the battery cell from exceeding the maximum temperature allowed by itself, and improve the service life of the battery cell.
Description
技术领域technical field
本实用新型涉及电池技术领域,具体而言,涉及一种电池热管理系统。The utility model relates to the technical field of batteries, in particular to a battery thermal management system.
背景技术Background technique
经发明人研究发现,随着新能源汽车快速的发展,人们对于整车动力的追求越来越高,电池系统的快充倍率越来越大,整车需要的快充持续倍率达到4.5C,电芯的产热已经超出了目前冷却设计的散热能力。The research of the inventors found that with the rapid development of new energy vehicles, people's pursuit of vehicle power is getting higher and higher, and the fast charge rate of the battery system is increasing. The continuous rate of fast charge required by the vehicle reaches 4.5C. The heat generated by the battery cell has exceeded the heat dissipation capacity of the current cooling design.
目前在新能源市场中电池系统设计主要是单面冷却方案,冷却面主要在电池的底面,在大倍率持续充电条件下,由于电芯的产热量超过了冷却系统的制冷量,已经无法达到良好的散热效果,高温条件下电芯的温度会超过本身允许的最高温度,会对电芯的寿命造成不会恢复的不良影响。At present, in the new energy market, the design of the battery system is mainly a single-sided cooling solution. The cooling surface is mainly on the bottom of the battery. Under the condition of continuous charging at a high rate, because the heat generated by the battery cell exceeds the cooling capacity of the cooling system, it is no longer possible to achieve a good heat dissipation effect.
实用新型内容Utility model content
本实用新型的目的在于提供一种电池热管理系统,其能够实现对电池的良好散热,提升电芯的使用寿命。The purpose of the utility model is to provide a battery thermal management system, which can realize good heat dissipation of the battery and improve the service life of the battery cell.
本实用新型的实施例是这样实现的:Embodiments of the utility model are achieved in that:
第一方面,本实用新型提供一种电池热管理系统,包括箱体和电池模组,所述电池模组容置在所述箱体内,所述电池模组的侧壁设置有第一散热冷板,所述第一散热冷板设置在所述箱体内,用于对所述电池模组的侧壁进行散热,所述箱体还设置有第二散热冷板,所述第二散热冷板设置在所述电池模组的底侧,用于对所述电池模组的底壁进行散热。In a first aspect, the present invention provides a battery thermal management system, including a box body and a battery module. The battery module is accommodated in the box body. The side wall of the battery module is provided with a first heat dissipation cold plate. The first heat dissipation cold plate is arranged in the box body to dissipate heat from the side wall of the battery module.
在可选的实施方式中,所述电池模组包括端板和至少两个电芯,多个所述电芯并列设置,所述端板设置在多个所述电芯的端部,并与所述箱体连接,所述第一散热冷板设置在所述端板的两端,并贴附在对应的所述电芯的侧壁。In an optional embodiment, the battery module includes an end plate and at least two battery cells, a plurality of the battery cells are arranged side by side, the end plate is arranged at the ends of the plurality of the battery cells, and is connected to the box, and the first heat dissipation cold plate is arranged at both ends of the end plate, and is attached to the side wall of the corresponding battery cell.
在可选的实施方式中,所述电池热管理系统还包括第三散热冷板,所述第三散热冷板设置在相邻两个所述电芯之间,且所述第三散热冷板的两侧分别贴附在相邻两个所述电芯的侧壁上。In an optional embodiment, the battery thermal management system further includes a third heat dissipation cold plate, the third heat dissipation cold plate is arranged between two adjacent battery cells, and both sides of the third heat dissipation cold plate are respectively attached to the side walls of two adjacent battery cells.
在可选的实施方式中,所述端板上开设有避位凹槽,所述第三散热冷板卡持安装在所述避位凹槽上。In an optional embodiment, an escape groove is formed on the end plate, and the third heat dissipation cold plate is clamped and installed on the escape groove.
在可选的实施方式中,所述第三散热冷板的端部和所述第二散热冷板的端部之间还设置有连接管路,所述连接管路将所述第三散热冷板和所述第二散热冷板串接在一起,且所述箱体上还设置有第一进口接头和第一出口接头,所述连接管路同时与所述第一进口接头和所述第一出口接头连接。In an optional embodiment, a connection pipeline is further provided between the end of the third heat dissipation cold plate and the end of the second heat dissipation cold plate, and the connection pipeline connects the third heat dissipation cold plate and the second heat dissipation cold plate together in series, and the box body is also provided with a first inlet joint and a first outlet joint, and the connecting pipeline is connected to the first inlet joint and the first outlet joint at the same time.
在可选的实施方式中,所述箱体包括容置框架、顶盖和底板,所述底板设置在所述容置框架的底部,所述第二散热冷板设置在所述底板上,所述顶盖设置在所述容置框架的顶部,所述第二散热冷板上还设置有导热层,所述导热层的两侧分别与所述第二散热冷板和所述电池模组相贴合。In an optional embodiment, the box body includes a housing frame, a top cover and a bottom plate, the bottom plate is disposed on the bottom of the housing frame, the second heat dissipation cold plate is disposed on the bottom plate, the top cover is disposed on the top of the housing frame, the second heat dissipation cold plate is also provided with a heat conduction layer, and both sides of the heat conduction layer are attached to the second heat dissipation cold plate and the battery module respectively.
在可选的实施方式中,所述容置框架的内侧贴附有保温层,所述保温层与所述电池模组的侧壁相对设置。In an optional embodiment, a thermal insulation layer is attached to the inner side of the accommodating frame, and the thermal insulation layer is arranged opposite to the side wall of the battery module.
在可选的实施方式中,所述容置框架的内侧开设有容置凹槽,所述保温层嵌设在所述容置凹槽内。In an optional embodiment, an accommodating groove is provided on the inner side of the accommodating frame, and the heat insulation layer is embedded in the accommodating groove.
在可选的实施方式中,所述容置框架的底部还设置有固定梁,所述固定梁的两端分别与所述容置框架相对的侧壁连接,所述电池模组可拆卸地安装在所述固定梁上。In an optional embodiment, the bottom of the housing frame is further provided with a fixed beam, and the two ends of the fixed beam are respectively connected to the opposite side walls of the housing frame, and the battery module is detachably mounted on the fixed beam.
在可选的实施方式中,所述固定梁的底侧设置有固定凸台,所述固定凸台抵持在所述第二散热冷板上,以使所述第二散热冷板与所述固定梁间隔设置。In an optional embodiment, a fixed boss is provided on the bottom side of the fixed beam, and the fixed boss is pressed against the second heat dissipation cold plate, so that the second heat dissipation cold plate is spaced apart from the fixed beam.
本实用新型实施例的有益效果包括:The beneficial effects of the utility model embodiment include:
本实用新型实施例提供的电池热管理系统,在电池模组的侧壁设置有第一散热冷板,通过第一散热冷板对电池模组的侧壁进行散热,在箱体内还设置有第二散热冷板,通过第二散热冷板对电池模组的底壁进行散热,实现了电池模组的侧壁和底壁的共同散热,大幅提升了散热面积,进而使得散热效果更好,可以有效地对电芯温度进行控制。相较于现有技术,本实用新型提供的电池热管理系统,能够对电池模组的侧壁和底壁进行散热,散热效果良好,在大倍率持续充电条件下也能够避免电芯的产热量超过冷却系统的制冷量,避免电芯超过本身允许的最高温度,提升了电芯的使用寿命。In the battery thermal management system provided by the embodiment of the present invention, a first heat dissipation cold plate is provided on the side wall of the battery module to dissipate heat from the side wall of the battery module, and a second heat dissipation cold plate is provided in the box to dissipate heat from the bottom wall of the battery module to realize common heat dissipation of the side wall and the bottom wall of the battery module, greatly increase the heat dissipation area, and further make the heat dissipation effect better, and can effectively control the temperature of the battery cell. Compared with the prior art, the battery thermal management system provided by the utility model can dissipate heat from the side wall and the bottom wall of the battery module, and the heat dissipation effect is good. It can also prevent the heat production of the battery cell from exceeding the cooling capacity of the cooling system under the condition of high-rate continuous charging, prevent the battery cell from exceeding the maximum temperature allowed by itself, and improve the service life of the battery cell.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本实用新型的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings that need to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without creative work.
图1为本实用新型第一实施例提供的电池热管理系统的内部结构示意图;FIG. 1 is a schematic diagram of the internal structure of the battery thermal management system provided by the first embodiment of the present invention;
图2为本实用新型第一实施例提供的电池热管理系统的分解结构示意图;Fig. 2 is a schematic diagram of an exploded structure of the battery thermal management system provided by the first embodiment of the present invention;
图3为本实用新型第一实施例提供的电池热管理系统的局部结构示意图;Fig. 3 is a partial structural schematic diagram of the battery thermal management system provided by the first embodiment of the present invention;
图4为图3中端板的结构示意图;Fig. 4 is a schematic structural view of the end plate in Fig. 3;
图5为图1中Ⅴ的局部放大示意图;Fig. 5 is the partially enlarged schematic view of V in Fig. 1;
图6为图1中容置框架的结构示意图。FIG. 6 is a schematic structural diagram of the accommodating frame in FIG. 1 .
图标:icon:
100-电池热管理系统;110-箱体;111-容置框架;113-顶盖;115-底板;117-保温层;119-容置凹槽;130-电池模组;131-端板;133-电芯;135-避位凹槽;137-连接管路;139-粘接配合面;150-第一散热冷板;170-第二散热冷板;171-导热层;173-固定梁;175-固定凸台;190-第三散热冷板。100-battery thermal management system; 110-box body; 111-accommodating frame; 113-top cover; 115-bottom plate; 117-insulation layer; 119-accommodating groove; 130-battery module; 131-end plate; - heat conduction layer; 173 - fixed beam; 175 - fixed boss; 190 - third cooling cold plate.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of them. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and so on is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the utility model product is used. construction and operation, therefore, should not be construed as limiting the utility model. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
此外,术语“水平”、“竖直”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。Furthermore, the terms "horizontal", "vertical" and the like do not imply that a component is absolutely level or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, detachable connection, or integral connection; it can be mechanical connection or electrical connection; Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
正如背景技术中所公开的,现有技术中针对电池模组的散热,通常采用的是单面换热方式,即在电池模组的底部或侧壁设置散热结构,如冷板,从而对电池模组的单侧进行散热,这种散热结构的散热极限较低,在电池大倍率持续充电条件下,由于电芯的产热量超过了冷却系统的制冷量,已经无法达到良好的散热效果,高温条件下电芯的温度会超过本身允许的最高温度,会对电芯的寿命造成不会恢复的不良影响。As disclosed in the background technology, the heat dissipation of the battery module in the prior art usually adopts a single-sided heat exchange method, that is, a heat dissipation structure, such as a cold plate, is arranged on the bottom or side wall of the battery module, so as to dissipate heat on one side of the battery module. affect.
此外,现有技术中的电池系统在低温天气下,电池保温能力不足,严重影响了电芯的续航。目前电池系统缺少保温功能,在低温环境中由于电池系统没有进行保温设计,导致电芯时刻处于低温环境下,在低温下的性能衰减较为严重,如果采用其他的加热方式进行加热,会损耗系统的能量,降低整车的续航里程。In addition, the battery system in the prior art has insufficient thermal insulation capacity in low-temperature weather, which seriously affects the battery life of the battery. At present, the battery system lacks heat preservation function. In the low-temperature environment, because the battery system is not designed for heat preservation, the battery cells are always in the low-temperature environment, and the performance attenuation at low temperature is serious. If other heating methods are used for heating, the energy of the system will be lost and the cruising range of the vehicle will be reduced.
为了解决上述问题,本实用新型提供了一种电池热管理系统,其能够有效解决电芯过热和保温问题。下面对本实用新型提供的电池热管理系统进行详细说明。In order to solve the above problems, the utility model provides a battery thermal management system, which can effectively solve the problems of battery overheating and heat preservation. The battery thermal management system provided by the present invention will be described in detail below.
第一实施例first embodiment
请参照图1至图4,本实施例提供一种电池热管理系统100,散热效果良好,在大倍率持续充电条件下也能够避免电芯133的产热量超过冷却系统的制冷量,避免电芯133超过本身允许的最高温度,提升了电芯133的使用寿命。同时保温效果良好,在低温环境下能够保持电芯133的温度,避免采用其他的加热方式进行加热,从而提升了整车的续航里程。Please refer to FIG. 1 to FIG. 4 , this embodiment provides a battery thermal management system 100 , which has a good heat dissipation effect, and can prevent the heat generated by the battery cell 133 from exceeding the cooling capacity of the cooling system under the condition of continuous charging at a high rate, prevent the battery cell 133 from exceeding the maximum temperature allowed by itself, and improve the service life of the battery cell 133 . At the same time, the heat preservation effect is good, and the temperature of the battery cell 133 can be maintained in a low temperature environment, and other heating methods are avoided for heating, thereby improving the cruising range of the vehicle.
本实施例提供了一种电池热管理系统100,包括箱体110和电池模组130,电池模组130容置在箱体110内,电池模组130的侧壁设置有第一散热冷板150,第一散热冷板150设置在箱体110内,用于对电池模组130的侧壁进行散热,箱体110还设置有第二散热冷板170,第二散热冷板170设置在电池模组130的底侧,用于对电池模组130的底壁进行散热。This embodiment provides a battery thermal management system 100, which includes a box body 110 and a battery module 130. The battery module 130 is accommodated in the box body 110. The side wall of the battery module 130 is provided with a first heat dissipation cold plate 150. The first heat dissipation cold plate 150 is arranged in the box body 110 to dissipate heat from the side wall of the battery module 130. The box body 110 is also provided with a second heat dissipation cold plate 170, which is arranged on the battery module 1 The bottom side of the battery module 130 is used to dissipate heat from the bottom wall of the battery module 130 .
本实施例提供的一种电池热管理系统100,在电池模组130的侧壁设置有第一散热冷板150,通过第一散热冷板150对电池模组130的侧壁进行散热,在箱体110内还设置有第二散热冷板170,通过第二散热冷板170对电池模组130的底壁进行散热,实现了电池模组130的侧壁和底壁的共同散热,大幅提升了散热面积,进而使得散热效果更好,可以有效地对电芯133温度进行控制。In the battery thermal management system 100 provided in this embodiment, a first heat dissipation cold plate 150 is provided on the side wall of the battery module 130 to dissipate heat from the side wall of the battery module 130 through the first heat dissipation cold plate 150, and a second heat dissipation cold plate 170 is also provided in the box body 110 to dissipate heat from the bottom wall of the battery module 130 through the second heat dissipation cold plate 170, realizing common heat dissipation of the side wall and the bottom wall of the battery module 130, greatly increasing the heat dissipation area, and further improving the heat dissipation effect Even better, the temperature of the battery core 133 can be effectively controlled.
需要说明的是,本实施例中第二散热冷板170至少为两个,可以同时对电池模组130的至少两个侧壁进行散热,本实施例以两个相对设置的第二散热冷板170为例进行说明。常规散热为单面散热,散热面积通常为电池模组130的底面,若设定底面的面积为S1,电池模组130与冷板接触的散热面积也为S1;本实施例中电池模组130侧面的散热面积为S2,电池模组130的两个侧面都和冷板进行散热接触,两个侧面的散热面积为2×S2,同时电池模组130底部也和底部冷板进行散热接触,散热面积为S1,本实施例中电芯133的总散热面积为(S1+2×S2)>S1,即大于常规散热的设计方式,提升了散热面积。It should be noted that there are at least two second heat dissipation cold plates 170 in this embodiment, which can dissipate heat on at least two side walls of the battery module 130 at the same time. Conventional heat dissipation is single-sided heat dissipation, and the heat dissipation area is usually the bottom surface of the battery module 130. If the area of the bottom surface is set as S1, the heat dissipation area of the battery module 130 in contact with the cold plate is also S1; in this embodiment, the heat dissipation area of the side of the battery module 130 is S2, and both sides of the battery module 130 are in heat dissipation contact with the cold plate, and the heat dissipation area of the two sides is 2×S2. The total heat dissipation area of the middle cell 133 is (S1+2×S2)>S1, that is, it is larger than the conventional heat dissipation design, and the heat dissipation area is increased.
此外,还需要说明的是,本实施例还增加了换热路径,常规散热路径为底部换热,电池模组130只能在底面进行散热,当电池模组130产热过程中,电池模组130的热量通过竖直方向的导热,传递到电池模组130的底面,再传递给底部冷板;而本实施例中设计的散热路径,电池模组130可以在2个侧面,1个底面进行散热,电池模组130的热量通过水平和竖直方向进行导热,热量通过最短路径内进行扩散,分别被侧面的冷板和底部的冷板将热量带走。无论从换热量还是传热路径考虑,本实施例头可以有效地对电池模组130的热量进行管控。In addition, it should be noted that this embodiment also adds a heat exchange path. The conventional heat dissipation path is heat exchange at the bottom, and the battery module 130 can only dissipate heat on the bottom surface. When the battery module 130 generates heat, the heat of the battery module 130 is transferred to the bottom surface of the battery module 130 through vertical heat conduction, and then transferred to the bottom cold plate; while the heat dissipation path designed in this embodiment allows the battery module 130 to dissipate heat on two sides and one bottom surface. The heat conducts heat through the horizontal and vertical directions, and the heat spreads through the shortest path, and the heat is taken away by the cold plate on the side and the cold plate on the bottom respectively. No matter in consideration of the heat exchange amount or the heat transfer path, the head of this embodiment can effectively control the heat of the battery module 130 .
电池模组130包括端板131和至少两个电芯133,多个电芯133并列设置,端板131设置在多个电芯133的端部,并与箱体110连接,第一散热冷板150设置在端板131的两端,并贴附在对应的电芯133的侧壁。具体地,多个电芯133整齐码放在箱体110内,其布局方式与常规的电芯133布局方式一致,每个电芯133的两端均设置有端板131,通过多个间隔设置的端板131构成了避位凹槽135结构,在安装时可以先将端板131固定安装在箱体110上,然后再装入多个电芯133。并且,第一散热冷板150设置在端板131的两端,并贴附在电芯133的侧壁上,第一散热冷板150在散热的同时还起到了固定电芯133的作用。The battery module 130 includes an end plate 131 and at least two battery cells 133. A plurality of battery cells 133 are arranged side by side. The end plate 131 is arranged at the end of the plurality of battery cells 133 and connected to the box body 110. The first heat dissipation cold plate 150 is arranged at both ends of the end plate 131 and attached to the side wall of the corresponding battery cell 133. Specifically, a plurality of battery cells 133 are neatly stacked in the box body 110, and its layout is consistent with that of conventional battery cells 133. End plates 131 are provided at both ends of each battery cell 133, and a plurality of spaced apart end plates 131 form a structure of avoidance grooves 135. During installation, the end plates 131 can be fixedly installed on the box body 110 first, and then a plurality of battery cells 133 can be loaded. Moreover, the first heat dissipation cold plate 150 is disposed at both ends of the end plate 131 and attached to the side wall of the battery cell 133 , the first heat dissipation cold plate 150 also plays a role of fixing the battery cell 133 while dissipating heat.
在本实施例中,第一散热冷板150可以通过导热胶粘接在电芯133的侧壁上,同时还可以通过结构胶粘接在端板131的端部。具体地,端板131的两端的部分区域设置有凹陷的粘接配合面139,通过在粘接配合面139上涂覆结构胶,能够将第一散热冷板150的边缘粘接在端板131上。其中,端板131和第一散热冷板150能够共同形成以框架结构,将多个电芯133包覆在内,从而起到固定结构的作用,对电芯133进行有效地固定。In this embodiment, the first heat dissipation cold plate 150 can be bonded to the side wall of the battery cell 133 with thermally conductive glue, and can also be bonded to the end of the end plate 131 with structural glue. Specifically, recessed bonding surfaces 139 are provided at both ends of the end plate 131 , and the edge of the first heat dissipation cold plate 150 can be bonded to the end plate 131 by coating the bonding surface 139 with structural glue. Wherein, the end plate 131 and the first heat dissipation cold plate 150 can jointly form a frame structure to cover a plurality of battery cells 133 , so as to function as a fixing structure and effectively fix the battery cells 133 .
进一步地,电池热管理系统100还包括第三散热冷板190,第三散热冷板190设置在相邻两个电芯133之间,且第三散热冷板190的两侧分别贴附在相邻两个电芯133的侧壁上。具体地,电芯133为多个,相邻两个并列设置的电芯133之间设置有第三散热冷板190,第三散热冷板190的两端分别安装在相对的两个端板131上实现固定,通过设置第三散热冷板190,能够对中间位置的电芯133也进行散热,进一步提高了散热面积,从而提升了散热能力。Further, the battery thermal management system 100 also includes a third heat dissipation cold plate 190 , the third heat dissipation cold plate 190 is arranged between two adjacent battery cells 133 , and both sides of the third heat dissipation cold plate 190 are respectively attached to the side walls of two adjacent battery cells 133 . Specifically, there are multiple battery cells 133, and a third cooling plate 190 is arranged between two adjacent battery cells 133 arranged side by side. The two ends of the third cooling plate 190 are respectively installed on the two opposite end plates 131 to achieve fixation. By setting the third cooling plate 190, the battery core 133 in the middle position can also be dissipated. This further increases the heat dissipation area, thereby improving the heat dissipation capability.
在本实施例中,端板131上开设有避位凹槽135,第三散热冷板190卡持安装在避位凹槽135上。具体地,端板131的中部设置有避位凹槽135,第三散热冷板190的两端设置有卡持凸起,卡持凸起装配在避位凹槽135中,从而实现了第三散热冷板190的固定。优选地,此处第三散热冷板190也可以通过结构胶固定装配在避位凹槽135中,进一步优化固定效果。In this embodiment, an escape groove 135 is defined on the end plate 131 , and the third heat dissipation cold plate 190 is clamped and installed on the escape groove 135 . Specifically, the center of the end plate 131 is provided with an avoidance groove 135 , and both ends of the third heat dissipation cold plate 190 are provided with clamping protrusions, and the clamping protrusions are assembled in the avoidance groove 135 , thereby realizing the fixing of the third heat dissipation cold plate 190 . Preferably, the third heat dissipation cold plate 190 can also be fixed and assembled in the avoidance groove 135 by structural glue, so as to further optimize the fixing effect.
在本实施例中,第三散热冷板190的端部和第一散热冷板150的端部之间还设置有连接管路137,连接管路137将第三散热冷板190和第一散热冷板150串接在一起,且箱体110上还设置有第一进口接头和第一出口接头,连接管路137同时与第一进口接头和第一出口接头连接。具体地,每个第一散热冷板150和第三散热冷板190的一端均设置有接水口,通过连接管路137与接水口连接,能够将多个第一散热冷板150和多个第三散热冷板190串接在一起,从而形成一个整体的循环管路。In this embodiment, a connecting pipeline 137 is provided between the end of the third cooling plate 190 and the end of the first cooling plate 150. The connecting pipeline 137 connects the third cooling plate 190 and the first cooling plate 150 in series, and the box body 110 is also provided with a first inlet joint and a first outlet joint. The connecting pipeline 137 is connected to the first inlet joint and the first outlet joint at the same time. Specifically, one end of each of the first heat dissipation cold plate 150 and the third heat dissipation cold plate 190 is provided with a water inlet, which is connected to the water inlet through the connecting pipeline 137, so that a plurality of first heat dissipation cold plates 150 and a plurality of third heat dissipation cold plates 190 can be connected in series to form an integral circulation pipeline.
在本实施例中,箱体110上还设置有第二进口接头和第二出口接头,第二进口接头和第二出口接头与第二散热冷板170连接,从而实现第二散热冷板170的进出液。In this embodiment, a second inlet joint and a second outlet joint are provided on the box body 110 , and the second inlet joint and the second outlet joint are connected with the second heat dissipation cold plate 170 , so as to realize the liquid inflow and outflow from the second heat dissipation cold plate 170 .
需要说明的是,本实施例中第一散热冷板150、第二散热冷板170以及第三散热冷板190均为液冷散热冷板结构,其材质可以是铝、铜或、塑料和金属的复合体,具体结构和散热原理可以参考现有的冷板结构。It should be noted that in this embodiment, the first heat dissipation cold plate 150, the second heat dissipation cold plate 170, and the third heat dissipation cold plate 190 are all liquid-cooled heat dissipation cold plate structures, and their materials can be aluminum, copper, or a composite of plastic and metal. For specific structures and heat dissipation principles, reference can be made to existing cold plate structures.
请继续参见图2至图6,在本实施例,箱体110包括容置框架111、顶盖113和底板115,底板115设置在容置框架111的底部,第二散热冷板170设置在底板115上,顶盖113设置在容置框架111的顶部,第二散热冷板170上还设置有导热层171,导热层171的两侧分别与第二散热冷板170和电池模组130相贴合。具体地,容置框架111呈矩形框架状,顶盖113和底板115分设在容置框架111的上下端,并形成了一封闭的腔室结构,电池模组130安装在该腔室结构内部。并且,通过设置导热层171,能够使得电芯133底部产生的热量快速地导热至第二散热冷板170,实现热量的传递。其中导热层171的可以是硅胶垫、聚氨酯、环氧树脂等材料,其导热系数为0.01w*m/k~20w*m/k。Please continue to refer to Fig. 2 to Fig. 6, in this embodiment, box body 110 comprises accommodating frame 111, top cover 113 and base plate 115, and base plate 115 is arranged on the bottom of accommodating frame 111, and the second heat dissipation cold plate 170 is arranged on the base plate 115, and top cover 113 is arranged on the top of accommodating frame 111, is also provided with heat conduction layer 171 on the second heat dissipation cold plate 170, and the two sides of heat conduction layer 171 are connected with second heat dissipation cold plate 170 respectively. Fitted with the battery module 130. Specifically, the accommodating frame 111 is in the shape of a rectangular frame, and the top cover 113 and the bottom plate 115 are respectively arranged at the upper and lower ends of the accommodating frame 111 to form a closed chamber structure, and the battery module 130 is installed inside the chamber structure. Moreover, by setting the heat conduction layer 171 , the heat generated at the bottom of the battery cell 133 can be quickly conducted to the second heat dissipation cold plate 170 to realize heat transfer. The heat conduction layer 171 can be made of silica gel pad, polyurethane, epoxy resin and other materials, and its thermal conductivity is 0.01w*m/k˜20w*m/k.
需要说明的是,本实施例中第二散热冷板170集成设置在底板115上,而在本实用新型其他较佳的实施例中,第二散热冷板170也可以与底板115一体设置,即第二散热冷板170作为箱体110的底部结构,起到结构件的作用。It should be noted that in this embodiment, the second heat dissipation cold plate 170 is integrally arranged on the bottom plate 115, but in other preferred embodiments of the present invention, the second heat dissipation cold plate 170 can also be integrally arranged with the bottom plate 115, that is, the second heat dissipation cold plate 170 serves as the bottom structure of the box body 110 and acts as a structural member.
在本实施例中,容置框架111的内侧贴附有保温层117,保温层117与电池模组130的侧壁相对设置。具体地,保温层117采用隔热保温材料,例如保温棉,通过在容置框架111的内侧贴附保温层117,能够起到保温作用,避免内部电芯133模组的热量通过容置框架111大量向外逸散。其中,隔热保温材料可以是聚氨酯泡棉、EPDM、硅胶泡棉等材质,其导热系数为0.001w*m/k~5w*m/k。In this embodiment, an insulating layer 117 is attached to the inner side of the accommodating frame 111 , and the insulating layer 117 is disposed opposite to the sidewall of the battery module 130 . Specifically, the thermal insulation layer 117 is made of thermal insulation material, such as thermal insulation cotton. By attaching the thermal insulation layer 117 inside the housing frame 111, it can play a role of thermal insulation and prevent the heat of the internal battery 133 module from dissipating in large quantities through the housing frame 111. Wherein, the thermal insulation material can be polyurethane foam, EPDM, silicone foam and other materials, and its thermal conductivity is 0.001w*m/k˜5w*m/k.
在本实施例中,容置框架111的内侧开设有容置凹槽119,保温层117嵌设在容置凹槽119内。具体地,通过开设容置凹槽119,能够方便保温层117的设置,并且固定保温层117,避免保温层117掉落。In this embodiment, an accommodating groove 119 is defined inside the accommodating frame 111 , and the heat insulating layer 117 is embedded in the accommodating groove 119 . Specifically, by opening the accommodating groove 119 , it is possible to facilitate the installation of the thermal insulation layer 117 and fix the thermal insulation layer 117 to prevent the thermal insulation layer 117 from falling.
需要说明的是,由于侧面的第一散热冷板150和电池模组130集成,第一散热冷板150直接暴露在电池包模组内部,当电池模组130内部环境温度升高,高于第一散热冷板150自身的温度时,内部空气温度会对第一散热冷板150进行加热,另外第一散热冷板150和环境温差过大也会出现凝露的现象,为了解决以上问题,在模组侧面的第一散热冷板150的外侧,设计有保温棉,降低包内空气对冷板的影响,同时吸收凝露。同时,当外界温度过高的时候(例如夏季暴晒),外界环境会对电池的箱体110进行加热,箱体110的温度会随之升高,电池包内的温度会被箱体110加热,设置保温层117能够进一步的降低外界环境温度的影响。It should be noted that since the first heat dissipation cold plate 150 on the side is integrated with the battery module 130, the first heat dissipation cold plate 150 is directly exposed inside the battery pack module. When the internal ambient temperature of the battery module 130 rises and is higher than the temperature of the first heat dissipation cold plate 150 itself, the internal air temperature will heat the first heat dissipation cold plate 150. In addition, if the temperature difference between the first heat dissipation cold plate 150 and the environment is too large, condensation will also occur. In order to solve the above problems, the outside of the first heat dissipation cold plate 150 on the side of the module is designed There is insulation cotton to reduce the impact of the air in the bag on the cold plate and absorb condensation at the same time. At the same time, when the external temperature is too high (such as summer exposure), the external environment will heat the battery box 110, and the temperature of the box 110 will rise accordingly, and the temperature in the battery pack will be heated by the box 110. Setting the insulation layer 117 can further reduce the influence of the external environment temperature.
在本实施例中,容置框架111的底部还设置有固定梁173,固定梁173靠近底板115设置,且固定梁173的两端分别与容置框架111相对的侧壁连接,电池模组130可拆卸地安装在固定梁173上。具体地,固定梁173横置在容置框架111内,用于承载电池模组130,其中端板131可以通过螺钉等连接件固定在固定梁173上。In this embodiment, the bottom of the housing frame 111 is further provided with a fixed beam 173, which is arranged close to the bottom plate 115, and the two ends of the fixed beam 173 are respectively connected to the opposite side walls of the housing frame 111, and the battery module 130 is detachably installed on the fixed beam 173. Specifically, the fixed beam 173 is horizontally placed in the accommodating frame 111 for carrying the battery module 130 , wherein the end plate 131 can be fixed on the fixed beam 173 by screws or other connectors.
在本实施例中,固定梁173的底侧设置有固定凸台175,固定凸台175抵持在第二散热冷板170上,以使第二散热冷板170与固定梁173间隔设置。具体地,固定梁173可以是多个,多个固定梁173跨接在容置框架111的底部,通过设置固定梁173,能够使得底部的第二散热冷板170与容置框架111之间无接触设计。固定凸台175设置在固定梁173的底侧表面,并且向下凸起,固定凸台175可以通过铆接或者嵌套的形式嵌入到固定梁173上。而第二散热冷板170上还设置有配合位,使得固定凸台175能够与第二散热冷板170的表面直接接触,第二散热冷板170与固定梁173之间没有直接接触,使得第二散热冷板170传递的热量不会直接传递至固定梁173,而是通过固定凸台175进行传递。In this embodiment, the bottom side of the fixed beam 173 is provided with a fixed boss 175 , and the fixed boss 175 abuts against the second heat dissipation cold plate 170 so that the second heat dissipation cold plate 170 is spaced from the fixed beam 173 . Specifically, there may be a plurality of fixed beams 173, and the multiple fixed beams 173 span the bottom of the housing frame 111. By setting the fixed beams 173, the second heat dissipation cold plate 170 at the bottom and the housing frame 111 can be designed without contact. The fixing boss 175 is disposed on the bottom surface of the fixing beam 173 and protrudes downward. The fixing boss 175 can be embedded on the fixing beam 173 by riveting or nesting. And the second heat dissipation cold plate 170 is also provided with a matching position, so that the fixed boss 175 can directly contact the surface of the second heat dissipation cold plate 170, and there is no direct contact between the second heat dissipation cold plate 170 and the fixed beam 173, so that the heat transferred by the second heat dissipation cold plate 170 will not be directly transferred to the fixed beam 173, but is transferred through the fixed boss 175.
需要说明的是,固定凸台175的材质可以是聚氨酯、金属铝、金属钢、尼龙、环氧板等。It should be noted that, the material of the fixing boss 175 can be polyurethane, metal aluminum, metal steel, nylon, epoxy board and the like.
本实施例提供的电池热管理系统100,电芯133的侧面和底面均与冷板接触,当电芯133在高温条件下大倍率充放电过程中,由于电芯133的多面冷却,电芯133的温度可以得到有效的管控。单个电芯133的两个侧面均设计有侧面冷板,单个电芯133的侧面可以是第一散热冷板150,也可以是第三散热冷板190,侧面冷板固定在端板131的侧壁配合面,两者可以通过结构胶进行粘接,侧面冷板可以充当电芯133模组的侧板,提升整体电芯133模组的强度,第三散热冷板190通过两排电芯133之间的夹紧力进行固定,端板131设计有避位凹槽135,用于和第三散热冷板190之间的配合,为了提升模组的强度和弥补每个零部件之间的公差,电芯133和所有冷板之间都可以涂覆导热结构胶。在电池模组130的侧面还设计有侧面保温棉,从而提升电池模组130的保温能力。In the battery thermal management system 100 provided in this embodiment, the side and bottom surfaces of the battery cell 133 are in contact with the cold plate. When the battery cell 133 is charged and discharged at a high rate under high temperature conditions, the temperature of the battery cell 133 can be effectively controlled due to the multi-surface cooling of the battery cell 133 . Both sides of a single battery cell 133 are designed with side cold plates. The side of a single battery cell 133 can be the first heat dissipation cold plate 150 or the third heat dissipation cold plate 190. The side cold plate is fixed on the side wall mating surface of the end plate 131. The two can be bonded by structural adhesive. The side cold plate can serve as the side plate of the battery cell 133 module to improve the strength of the overall battery cell 133 module. The third heat radiation cold plate 190 is fixed by the clamping force between the two rows of battery cells 133. The end plate 131 is designed with an escape groove 135 for cooperation with the third heat dissipation cold plate 190. In order to improve the strength of the module and make up for the tolerance between each component, thermal conductive structural glue can be coated between the battery core 133 and all cold plates. The side insulation cotton is also designed on the side of the battery module 130 , so as to improve the insulation capacity of the battery module 130 .
在本实施例中,电池箱体110同时集成了侧面冷板和底面冷板,底板115设计在第二散热冷板170的底部,用于保护第二散热冷板170,连接管路137能够将第一散热冷板150的进出口、第三散热冷板190的进出口、第一出口接头和第二出口接头连接在一体,从而形成一个液冷系统。为了提升整个电池系统的保温性能,第二散热冷板170和箱体110之间进行了无接触设计,第二散热冷板170和冷板上的固定凸台175直接接触,第二散热冷板170的热量不会直接传递到固定梁173之上,而是通过固定凸台175传递给固定梁173。进一步地,本实施例为了提升保温性能,在容置框架111四周的内部面设计有容置凹槽119,用于粘贴保温层117保温层117。In this embodiment, the battery box 110 integrates side cold plates and bottom cold plates at the same time. The bottom plate 115 is designed at the bottom of the second heat dissipation cold plate 170 to protect the second heat dissipation cold plate 170. The connecting pipeline 137 can connect the inlet and outlet of the first heat dissipation cold plate 150, the inlet and outlet of the third heat dissipation cold plate 190, the first outlet joint and the second outlet joint in one body, thereby forming a liquid cooling system. In order to improve the thermal insulation performance of the entire battery system, a non-contact design is implemented between the second heat dissipation cold plate 170 and the box body 110, the second heat dissipation cold plate 170 is in direct contact with the fixed boss 175 on the cold plate, the heat of the second heat dissipation cold plate 170 will not be directly transferred to the fixed beam 173, but is transferred to the fixed beam 173 through the fixed boss 175. Further, in this embodiment, in order to improve the thermal insulation performance, accommodating grooves 119 are designed on the inner surface around the accommodating frame 111 for pasting the thermal insulation layer 117 .
综上所述,本实施例提供了一种电池热管理系统100,在电池模组130的侧壁设置有第一散热冷板150,通过第一散热冷板150对电池模组130的侧壁进行散热,在箱体110内还设置有第二散热冷板170,通过第二散热冷板170对电池模组130的底壁进行散热,同时在电池模组130中间还设置有第三散热冷板190,实现了电池模组130的侧壁和底壁的共同散热,大幅提升了散热面积,进而使得散热效果更好,可以有效地对电芯133温度进行控制。并且,本实施例中容置框架111的内壁还贴附有保温层117,能够实现良好的保温性能。本实施例提供的电池热管理系统100,能够对电池模组130的侧壁和底壁进行散热,散热效果良好,在大倍率持续充电条件下也能够避免电芯133的产热量超过冷却系统的制冷量,避免电芯133超过本身允许的最高温度,提升了电芯133的使用寿命。同时保温效果良好,在低温环境下能够保持电芯133的温度,避免采用其他的加热方式进行加热,从而提升了整车的续航里程。To sum up, this embodiment provides a battery thermal management system 100. A first heat dissipation cold plate 150 is provided on the side wall of the battery module 130 to dissipate heat from the side wall of the battery module 130. A second heat dissipation cold plate 170 is also provided in the box body 110 to dissipate heat from the bottom wall of the battery module 130. At the same time, a third heat dissipation cold plate 190 is provided in the middle of the battery module 130 to realize battery The common heat dissipation of the side wall and the bottom wall of the module 130 greatly increases the heat dissipation area, thereby making the heat dissipation effect better, and can effectively control the temperature of the battery cell 133 . Moreover, in this embodiment, the inner wall of the accommodating frame 111 is also attached with a thermal insulation layer 117 , which can achieve good thermal insulation performance. The battery thermal management system 100 provided in this embodiment can dissipate heat from the side wall and the bottom wall of the battery module 130, and has a good heat dissipation effect. It can also prevent the heat generated by the battery cell 133 from exceeding the cooling capacity of the cooling system under the condition of high-rate continuous charging, prevent the battery cell 133 from exceeding the maximum temperature allowed by itself, and improve the service life of the battery cell 133. At the same time, the heat preservation effect is good, and the temperature of the battery cell 133 can be maintained in a low temperature environment, and other heating methods are avoided for heating, thereby improving the cruising range of the vehicle.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Address after: 215500 No. 68, Xin'anjiang Road, Southeast street, Changshu, Suzhou, Jiangsu Patentee after: Jiangsu Zhengli New Energy Battery Technology Co.,Ltd. Country or region after: China Address before: 215500 No. 68, Xin'anjiang Road, Southeast street, Changshu, Suzhou, Jiangsu Patentee before: Jiangsu Zenergy Battery Technologies Co.,ltd Country or region before: China |