CN219415908U - Multifunctional miniaturized electromagnetic pulse cleaning machine - Google Patents
Multifunctional miniaturized electromagnetic pulse cleaning machine Download PDFInfo
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- CN219415908U CN219415908U CN202320338404.6U CN202320338404U CN219415908U CN 219415908 U CN219415908 U CN 219415908U CN 202320338404 U CN202320338404 U CN 202320338404U CN 219415908 U CN219415908 U CN 219415908U
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Abstract
The utility model provides a multifunctional miniaturized electromagnetic pulse cleaning machine, which comprises a movable chassis, a controller, a water storage tank, a water pump, a gas-liquid mixed electromagnetic pulse generator, a three-way four-way integrated ball valve, a pipeline system and an air compressor, wherein the controller, the water storage tank, the water pump, the gas-liquid mixed electromagnetic pulse generator, the three-way four-way integrated ball valve, the pipeline system and the air compressor are arranged on the movable chassis; the water storage tank is positioned in the center of the movable chassis, and the water pump is positioned at the front corner of one side of the water storage tank; the front part of the movable chassis is transversely provided with a lifting frame so that a pipeline system passes through from the bottom, a gas-liquid mixing electromagnetic pulse generator and a three-way four-way integrated ball valve are transversely arranged on the lifting frame, the gas-liquid mixing electromagnetic pulse generator is positioned in front of a water pump, and the three-way four-way integrated ball valve is positioned in front of the other side of the water storage tank; the air outlet of the air compressor is connected with the air inlet of the electromagnetic pulse generator through a high-pressure air pipe.
Description
Technical Field
The utility model relates to cleaning equipment, in particular to a multifunctional miniaturized electromagnetic pulse cleaning machine.
Background
The electromagnetic pulse cleaning machine is a heat exchanger cleaning device designed by the applicant, and the principle is that cavitation generated by compressed air and water is utilized to impact and oscillate a heat exchange surface to enable attachments to fall off, and cleaning agents are added into the heat exchange surface to accelerate dissolution and cleaning.
As in patent 201410283954.8, there is provided a pulse circulation cleaning device for a heat exchanger and a method for using the same, in which a cleaning tank is used to provide cleaning liquid, a gas buffer tank is used to provide compressed air, the two are mixed in a gas-liquid mixer, a pulse generator is used to generate pulses for the gas-liquid mixture, and then a plurality of pipelines and valves are used to switch to realize a plurality of cleaning modes, and a controller is used to realize the selection and control of the cleaning mode; the pulse cycle cleaning device of the heat exchanger has large equipment volume ratio due to the reasons of more parts, complex connection of a pipeline system, unreasonable layout and the like.
In order to reduce connection and facilitate assembly, the applicant designs a gas-liquid mixing electromagnetic pulse generator in a patent 202121322803.0, wherein the original one-way valve, the gas-liquid mixer and the pulse generator are integrated into a whole, so that the number of parts to be connected is reduced; as another example, the applicant has devised an integrated multi-medium fluid steering switching device in patent 202121322809.8, and embodiment 2 has devised a three-way four-way integrated ball valve, and by means of the combined design of two integrated valves, the number of pipes to be connected is greatly reduced.
However, because the parts are still more, the layout is unreasonable, the volume of the equipment is larger, and the problems that the installation positions of small coolers and heater equipment such as heat supply network heaters for petroleum, chemical industry, small power stations and urban heat supply are remote and the space is narrow and the like cause inconvenience in manual disassembly and cleaning, and the existing electromagnetic pulse cleaning machine cannot be close to cleaning because of the large volume.
In order to solve the above problems, an ideal technical solution is always sought.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, thereby providing a multifunctional miniaturized electromagnetic pulse cleaning machine which is scientific in design, compact in structure, convenient to move and capable of adapting to a narrow space.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the multifunctional miniaturized electromagnetic pulse cleaning machine comprises a movable chassis, a controller, a water storage tank, a water pump, a gas-liquid mixed electromagnetic pulse generator, a three-way four-way integrated ball valve, a pipeline system and an air compressor, wherein the controller, the water storage tank, the water pump, the gas-liquid mixed electromagnetic pulse generator, the three-way four-way integrated ball valve, the pipeline system and the air compressor are arranged on the movable chassis; the water storage tank is positioned in the center of the movable chassis, and the water pump is positioned at the front corner of one side of the water storage tank; the front part of the movable chassis is transversely provided with a lifting frame so that the pipeline system passes through the bottom, the gas-liquid mixing electromagnetic pulse generator and the three-way four-way integrated ball valve are transversely arranged on the lifting frame, the gas-liquid mixing pulse generator is positioned in front of the water pump, and the three-way four-way integrated ball valve is positioned in front of the other side of the water storage tank; and an air outlet of the air compressor is communicated with an air inlet of the gas-liquid mixing electromagnetic pulse generator through the high-pressure air pipe.
Based on the above, the pipeline system further comprises a pressing branch pipe, two ends of the pressing branch pipe are respectively communicated with the air outlet of the air compressor and the return pipe, the air inlet end of the pressing branch pipe is provided with a pressure gauge, and the air outlet end of the pressing branch pipe is provided with an isolation ball valve.
Based on the above, be provided with level gauge, electric heater and temperature sensor on the water storage tank, be provided with electronic moisturizing valve on the moisturizing pipe.
Based on the above, the movable chassis comprises a hydraulic forklift, and the movable function is realized through the hydraulic forklift.
Based on the above, the mobile chassis comprises a stair climbing machine, and the mobile function is realized through the stair climbing machine.
Compared with the prior art, the utility model has substantial characteristics and progress, in particular, the utility model uses the air compressor to replace the original gas buffer tank to provide high-pressure air, the water storage tank is arranged into a vertical structure, the latest designed gas-liquid mixing electromagnetic pulse generator and the three-way four-way integrated ball valve (see background technology) are adopted, the occupied space of each part is greatly reduced, the movable chassis is divided into three parts of front, middle and rear, the control end is concentrated at the rear, the water storage tank is arranged at the center and the connecting end is concentrated at the front, the size and the using characteristics of each part are fully considered, the lifting frame is convenient for the pipeline system to pass through from the bottom, the whole structure layout line is reasonable, the structure is small, the utility model is suitable for cleaning equipment in narrow space, and has the advantages of scientific design, compact structure, convenient movement and adaptability to narrow space.
Furthermore, after the heat exchanger is cleaned, the pressurizing branch pipe is arranged to perform pressurizing test, so that the original leakage point of the heat exchanger is prevented from being exposed due to dirt removal, and the heat exchanger is maintained in time, so that the influence on heat exchange efficiency is avoided; the liquid level meter can monitor the water level in the water storage tank, conveniently opens the electric water supplementing valve is supplied with water, the electric heater can heat the cleaning liquid, and the temperature sensor can monitor the temperature of the cleaning liquid.
Further, the movable chassis can adopt a hydraulic forklift, and the functions of floor fixing and lifting movement can be realized through the lifting of the hydraulic forklift; the movable chassis can also adopt a stair climbing machine so as to be suitable for occasions needing to climb stairs.
Drawings
Fig. 1 is a perspective view of one direction of the multifunctional miniaturized electromagnetic pulse cleaner of example 1.
Fig. 2 is a perspective view of the multifunctional miniaturized electromagnetic pulse cleaner of example 1 in another direction.
Fig. 3 is a top view of the multifunctional miniaturized electromagnetic pulse cleaner of example 1.
Fig. 4 is a side view of the multifunctional miniaturized electromagnetic pulse cleaner of example 1.
In the figure: 1. a mobile chassis; 2. a controller; 3. a water storage tank; 4. a water pump; 5. a gas-liquid mixing electromagnetic pulse generator; 6. three-way four-way integrated ball valve; 7. an air compressor; 8. a water return pipe; 9. a water outlet pipe; 10. a blow-down pipe; 11. a water supplementing pipe; 12. a high pressure gas pipe; 13. pressing the branch pipe; 14. a hydraulic forklift; 15. a protective frame; 16. raising the rack; 17. a pressure gauge; 18. an isolation ball valve; 19. a level gauge.
Detailed Description
The technical scheme of the utility model is further described in detail through the following specific embodiments.
Example 1
As shown in fig. 1-4, a multifunctional miniaturized electromagnetic pulse cleaning machine comprises a movable chassis 1, and a controller 2, a water storage tank 3, a water pump 4, a gas-liquid mixing electromagnetic pulse generator 5, a three-way four-way integrated ball valve 6, a pipeline system and an air compressor 7 which are arranged on the movable chassis 1, wherein the pipeline system comprises a water return pipe 8, a water outlet pipe 9, a blow-down pipe 10, a water supplementing pipe 11, a high-pressure air pipe 12 and a pressurizing branch pipe 13, the water outlet pipe 9 is used for outputting cleaning liquid outwards, the water return pipe 8 is used for recycling the cleaned cleaning liquid to the water storage tank 3, the blow-down pipe 10 is used for discharging the cleaned cleaning liquid, the water supplementing pipe 11 is used for supplementing water to the water storage tank 2, and the high-pressure air pipe 12 is used for inputting high-pressure air to the gas-liquid mixing electromagnetic pulse generator 5.
The movable chassis 1 comprises a hydraulic forklift 14 arranged at the bottom, the cleaning machine can be fixed and moved through the lifting of the hydraulic forklift 14, the water storage tank 3 is a vertical water storage tank, a protective frame 15 is transversely arranged at the rear part of the movable chassis 1, and the controller 2 and the air compressor 7 are arranged in the protective frame 15; the water storage tank 3 is positioned in the center of the mobile chassis 1, and the water pump 4 is positioned at the front corner of one side of the water storage tank 3; the front part of the mobile chassis 1 is transversely provided with a lifting frame 16 so that the pipeline system passes through from the bottom, the gas-liquid mixing electromagnetic pulse generator 5 and the three-way four-way integrated ball valve 6 are transversely arranged on the lifting frame 16, the gas-liquid mixing electromagnetic pulse generator 5 is positioned in front of the water pump 4, and the three-way four-way integrated ball valve 6 is positioned in front of the other side of the water storage tank 3; the air outlet of the air compressor 7 is communicated with the air inlet of the air-liquid mixing electromagnetic pulse generator 5 through the high-pressure air pipe 12.
The two ends of the pressing branch pipe 13 are respectively communicated with the air outlet of the air compressor 7 and the return pipe 8, the air inlet end of the pressing branch pipe 13 is provided with a pressure gauge 17, and the air outlet end of the pressing branch pipe 13 is provided with an isolation ball valve 18.
The water storage tank 3 is provided with a liquid level meter 19, an electric heater and a temperature sensor, and the water supplementing pipe 11 is provided with an electric water supplementing valve; when the electric water heater is used, the liquid level meter 19 can monitor the water level in the water storage tank 3, the electric water supplementing valve is conveniently opened to supplement water, the electric heater can heat cleaning liquid, and the temperature sensor can monitor the temperature of the cleaning liquid so as to adjust the proper cleaning temperature.
The embodiment uses the air compressor 7 to replace the original gas buffer tank to provide high-pressure air, sets the water tank 3 to be of a vertical structure, adopts the newly designed gas-liquid mixed electromagnetic pulse generator 5 and the three-way four-way integrated ball valve 6 (see background technology), greatly reduces the occupied space of each part, divides the movable chassis 1 into three parts of front, middle and rear, concentrates the control end at the rear, sets the water tank 3 at the center and concentrates the connecting end at the front, fully considers the size and the use characteristics of each part, and the lifting frame 16 is convenient for the pipeline system to pass through from the bottom, so that the whole structure layout is reasonable, the structure is small and exquisite, and the movable chassis 1 can be suitable for cleaning narrow space equipment.
When cleaning, firstly closing the isolating ball valve 18 on the pressing branch pipe 13, and the cleaning principle is the same as that of the original electromagnetic pulse cleaning machine; after the cleaning is finished, the water in the heat exchanger is discharged, the water pump 4 is closed, and only high-pressure air is input into the gas-liquid mixing electromagnetic pulse generator 5, so that a blow-drying function can be performed, and the function is mainly set for an oil cooler to prevent water from affecting the oil cooling effect; after the cleaning is finished, the isolating ball valve 18 can be opened, the heat exchanger is subjected to a pressing test through the pressing branch pipe 13, the original leakage point of the heat exchanger is prevented from being exposed due to dirt removal, and the heat exchanger is maintained in time, so that the influence on heat exchange efficiency is avoided.
Example 2
This embodiment differs from embodiment 1 in that: the movable chassis 1 comprises a stair climbing machine, and the movable function is realized through the stair climbing machine, so that the stair climbing machine can be suitable for occasions needing to climb stairs.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present utility model and are not limiting; while the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present utility model or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the utility model, it is intended to cover the scope of the utility model as claimed.
Claims (5)
1. The utility model provides a multi-functional miniaturized electromagnetic pulse cleaning machine, includes controller, water storage tank, water pump, the integrative ball valve of gas-liquid mixture electromagnetic pulse generator, tee bend cross and pipe-line system, pipe-line system includes wet return, outlet pipe, blow off pipe, moisturizing pipe and high-pressure air pipe, the outlet pipe is used for outwards exporting the washing liquid, the wet return is used for retrieving the washing liquid after wasing to the water storage tank, the blow off pipe is used for taking away the washing liquid after wasing, the moisturizing pipe be used for to the water storage tank moisturizing, the high-pressure air pipe be used for to the mixed electromagnetic pulse generator of gas-liquid inputes high-pressure air, its characterized in that: the air compressor comprises a movable chassis and an air compressor arranged on the movable chassis, wherein the water storage tank is a vertical water storage tank, a protective frame is transversely arranged at the rear part of the movable chassis, and the controller and the air compressor are arranged in the protective frame; the water storage tank is positioned in the center of the movable chassis, and the water pump is positioned at the front corner of one side of the water storage tank; the front part of the movable chassis is transversely provided with a lifting frame so that the pipeline system passes through the bottom, the gas-liquid mixing electromagnetic pulse generator and the three-way four-way integrated ball valve are transversely arranged on the lifting frame, the gas-liquid mixing pulse generator is positioned in front of the water pump, and the three-way four-way integrated ball valve is positioned in front of the other side of the water storage tank; and an air outlet of the air compressor is communicated with an air inlet of the gas-liquid mixing electromagnetic pulse generator through the high-pressure air pipe.
2. The multi-functional miniaturized electromagnetic pulse cleaner of claim 1, wherein: the pipeline system further comprises a pressing branch pipe, two ends of the pressing branch pipe are respectively communicated with the air outlet of the air compressor and the water return pipe, the air inlet end of the pressing branch pipe is provided with a pressure gauge, and the air outlet end of the pressing branch pipe is provided with an isolation ball valve.
3. The multi-functional miniaturized electromagnetic pulse cleaner of claim 2, wherein: the water storage tank is provided with a liquid level meter, an electric heater and a temperature sensor, and the water supplementing pipe is provided with an electric water supplementing valve.
4. A multifunctional miniaturized electromagnetic pulse cleaner according to any one of claims 1-3, characterized in that: the movable chassis comprises a hydraulic forklift, and the movable function is realized through the hydraulic forklift.
5. A multifunctional miniaturized electromagnetic pulse cleaner according to any one of claims 1-3, characterized in that: the movable chassis comprises a stair climbing machine, and the movable function is realized through the stair climbing machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320338404.6U CN219415908U (en) | 2023-02-28 | 2023-02-28 | Multifunctional miniaturized electromagnetic pulse cleaning machine |
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CN202320338404.6U CN219415908U (en) | 2023-02-28 | 2023-02-28 | Multifunctional miniaturized electromagnetic pulse cleaning machine |
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CN219415908U true CN219415908U (en) | 2023-07-25 |
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CN202320338404.6U Active CN219415908U (en) | 2023-02-28 | 2023-02-28 | Multifunctional miniaturized electromagnetic pulse cleaning machine |
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