CN219412467U - Pile driver with positioning braking system - Google Patents
Pile driver with positioning braking system Download PDFInfo
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- CN219412467U CN219412467U CN202320624692.1U CN202320624692U CN219412467U CN 219412467 U CN219412467 U CN 219412467U CN 202320624692 U CN202320624692 U CN 202320624692U CN 219412467 U CN219412467 U CN 219412467U
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- drill rod
- assembly
- pile driver
- vehicle body
- pile
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- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The utility model provides a pile driver with a positioning and braking system, which comprises a pile driver assembly, a pile driving module and a pile driving device, wherein the pile driving module comprises a vehicle body and a pile driving module arranged at the upper end of the vehicle body, and the pile driving module comprises a drilling mast, a drilling rod, a drill bit arranged on the drilling rod and a winch assembly; a power head for driving the drill bit is further arranged between the drill bit and the drill rod, and the drill rod moves in the vertical direction under the pushing of the containment assembly; the data collection assembly is arranged on the drill rod and comprises an inclination sensor and a GPS positioning device; the electric cabinet is in communication connection with the data collection assembly, and is arranged on the vehicle body and in communication connection with the power head and the winch assembly. Through above-mentioned technical scheme, the volume of straightness monitoring devices is great among the solution prior art, and needs operating personnel to pay attention to in real time whether tension sensor's data is unusual, can't in time inform operating personnel, uses inconvenient problem.
Description
Technical Field
The present utility model relates to a pile driver control system, and in particular to a pile driver with a positioning brake system.
Background
Piling refers to driving piles into the ground to make the building foundation firm, and usually adopts a pile driver to complete the piling work. Normally, the pile driver requires vertical construction during construction pile driving, and once the pile hole is inclined or deviated, waste piles are generated.
In the conventional process, in order to ensure vertical driving of the pile, an auxiliary person is required to stand nearby the pile to observe whether the pile is vertical in the driving process, then vertical information of the pile is transmitted to an operator of the pile driver through a gesture or communication system, and the operator is used for adjusting the direction of the pile driver, so that the mode is too dependent on subjective judgment of the auxiliary person of the operator, errors are easily caused, and the construction effect is affected.
At present, chinese patent No. CN20415031591U discloses a perpendicularity monitoring device for pile driver, which comprises a cylindrical casing, wherein a cable fixing device is arranged at the center of the top in the casing, a cylindrical touch button is hung on the cable fixing device through a cable, 4 tension sensors are uniformly arranged on the inner wall of the casing below the touch button at the same height, and the touch button is connected with the tension sensors through an amplifying mechanism.
The verticality monitoring device is large in size, operators need to pay attention to whether the data of the tension sensor are abnormal or not in real time, operators cannot be informed of the abnormality in time, and the verticality monitoring device is inconvenient to use.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present utility model is directed to a pile driver with a positioning brake system, which is used for solving the problems that in the prior art, the verticality monitoring device is large in size, an operator needs to pay attention to whether the data of a tension sensor is abnormal in real time, the operator cannot be informed in time, and the use is inconvenient.
To achieve the above and other related objects, the present utility model provides a pile driver with a detent system comprising
The pile driver assembly comprises a vehicle body and a pile driving module arranged at the upper end of the vehicle body, wherein the pile driving module comprises a drill mast, a drill rod, a drill bit arranged on the drill rod and a winch assembly; a power head for driving the drill bit is further arranged between the drill bit and the drill rod, and the drill rod moves in the vertical direction under the pushing of the hoisting assembly;
the data collection assembly is arranged on the drill rod and comprises an inclination sensor and a GPS positioning device;
the electric cabinet is in communication connection with the data collection assembly, and is arranged on the vehicle body and in communication connection with the power head and the winch assembly.
Through above-mentioned technical scheme, be provided with inclination sensor and GPS positioner on the drilling rod, the operating condition of drilling rod can be monitored in real time to both mutually supporting, whether perpendicular, whether take place the slope, with information transmission to the electric cabinet simultaneously, preset inclination safety range in the electric cabinet, when inclination sensor monitors the inclination of drilling rod and surpasss preset safety range, the electric cabinet can initiate emergency braking, controls the pile driver stop work promptly, avoids the straightness of perpendicularity of stake to be destroyed.
In one embodiment of the utility model, the winch assembly comprises a winch arranged on the machine body and a wire rope wound on the winch, and the other end of the wire rope is connected to the tail end of the drill rod.
In an embodiment of the utility model, a control screen electrically connected with the electric cabinet is further arranged on the vehicle body, and the control screen is internally provided with a coordinate frame module and a display module.
Through the technical scheme, the control screen is convenient for operators to directly and simply see the perpendicularity condition of the drill rod.
In an embodiment of the present utility model, an alarm display lamp electrically connected to the electric cabinet is disposed on the control screen.
Through the technical scheme, when the inclination sensor monitors that the inclination angle of the drill rod exceeds a preset safety range, the electric cabinet controls the alarm display lamp to emit flash when in emergency braking so as to remind an operator of timely adjusting the angle of the drill rod.
In an embodiment of the present utility model, the tilt sensor is provided with a single-point transmitter, and the tilt sensor transmits data to the electric cabinet through the single-point transmitter.
As described above, the pile driver with the positioning brake system of the present utility model has the following beneficial effects:
the drill rod is provided with the inclination sensor and the GPS positioning device, the inclination sensor and the GPS positioning device are matched with each other to monitor the working state of the drill rod in real time, whether the drill rod is vertical or not, whether inclination occurs or not, and meanwhile, information is transmitted to the electric cabinet, an inclination safety range is preset in the electric cabinet, when the inclination sensor monitors that the inclination angle of the drill rod exceeds the preset safety range, the electric cabinet can initiate emergency braking, namely the pile driver is controlled to stop working, and the perpendicularity of a pile is prevented from being damaged; meanwhile, the electric cabinet controls the alarm display lamp to emit flash when in emergency braking so as to remind operators of timely adjusting the angle of the drill rod.
Drawings
Fig. 1 is a schematic view showing the overall construction of a pile driver of a detent system disclosed in embodiment 1 of the present utility model.
Fig. 2 shows a schematic diagram of the control system of the pile driver of the detent system disclosed in embodiment 1 of the present utility model.
Description of element reference numerals
1. A pile driver assembly; 2. a vehicle body; 3. drilling a mast; 4. a drill rod; 5. a hoist; 6. a wire rope; 7. a power head; 8. a drill bit; 9. a data collection component; 10. an inclination sensor; 11. a GPS positioning device; 12. an electric control box; 13. a control screen; 14. an alarm display lamp; 15. and a track drive assembly.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
Please refer to fig. 1-2. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the utility model, are not intended to be critical to the essential characteristics of the utility model, but are intended to fall within the spirit and scope of the utility model. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
Example 1
Referring to FIGS. 1-2, the present utility model provides a pile driver with a detent system, comprising
The pile driver assembly 1 comprises a vehicle body 2 and a pile driving module arranged at the upper end of the vehicle body 2, wherein the pile driving module comprises a drill mast 3, a drill rod 4, a drill bit 8 arranged on the drill rod 4 and a winch assembly; a power head 7 for driving the drill bit 8 is further arranged between the drill bit 8 and the drill rod 4, and the drill rod 4 moves in the vertical direction under the pushing of the winch component.
The winch assembly comprises a winch 5 arranged on the machine body and a steel wire rope 6 wound on the winch 5, and the other end of the steel wire rope 6 is connected to the tail end of the drill rod 4.
Specifically, one end of the drill mast 3 is rotatably connected to the vehicle body 2, the other end of the drill mast extends upwards, a hanging hole for a steel wire rope 6 to pass through is formed in the top end of the mast, a drill rod 4 is hung below the hanging hole, and a constraint hole frame for standardizing the direction of the steel wire rope 6 is arranged on the back side of the mast.
The vehicle body 2 is provided with a track driving assembly 15 for driving the vehicle body 2 to move, and the track driving assembly comprises a track arranged at the bottom of the vehicle body 2 and a first driving device in driving connection with the track; the vehicle body 2 is also provided with a rotating component for rotating the vehicle body 2, the rotating component is two hydraulic motors, and the two hydraulic motors are arranged at the bottom of the drill mast 3.
The rest of the braking systems on the vehicle body 2 are basically the same as those of the special vehicles commonly used in the field, and are not repeated in the present application.
The data collection assembly 9 is arranged on the drill rod 4 and comprises an inclination sensor 10 and a GPS positioning device 11; the inclination sensor 10 is provided with a single-point transmitter, and the inclination sensor 10 transmits data to the electric cabinet 12 through the single-point transmitter.
And the electric control box 12 is in communication connection with the data collection assembly 9, and the electric control box 12 is arranged on the vehicle body 2 and is in communication connection with the power head 7 and the hoisting assembly.
Be provided with inclination sensor 10 and GPS positioner 11 on drilling rod 4, the operating condition of drilling rod 4 can be monitored in real time to both mutually supporting, whether perpendicular, whether take place the slope, with information transmission to electric cabinet 12 simultaneously, preset inclination safety range in the electric cabinet 12, when inclination sensor 10 monitors that the inclination of drilling rod 4 exceeds preset safety range, electric cabinet 12 can initiate emergency braking, controls the pile driver stop work promptly, avoids the straightness that hangs down of stake to be destroyed.
The vehicle body 2 is also provided with a control screen 13 electrically connected with the electric cabinet 12, and a coordinate frame module and a display module are arranged in the control screen 13. The control screen 13 is provided with an alarm display lamp 14 electrically connected with the electric cabinet 12.
The control screen 13 is convenient for the operating personnel to directly and simply see the perpendicularity condition of the drill rod 4, and meanwhile, when the inclination angle sensor 10 monitors that the inclination angle of the drill rod 4 exceeds a preset safety range, the electric cabinet 12 controls the alarm display lamp 14 to emit flash when in emergency braking so as to remind the operating personnel to timely adjust the angle of the drill rod 4.
When in use, an operator can set a preset inclination angle safety range according to the piling requirement.
Example 2
This embodiment 2 differs from embodiment 1 in that: and also includes a warning light electrically connected to the electric cabinet 12.
Example 3
This embodiment differs from embodiment 1 in that: the GPS positioning device can also be replaced by a Beidou satellite positioning device or other accurate positioning devices
In summary, the inclination sensor 10 and the GPS positioning device 11 are arranged on the drill rod 4, and are matched with each other to monitor the working state of the drill rod 4 in real time, whether the drill rod is vertical or not, whether inclination occurs or not, and simultaneously, information is transmitted to the electric control box 12, an inclination safety range is preset in the electric control box 12, when the inclination sensor 10 monitors that the inclination angle of the drill rod 4 exceeds the preset safety range, the electric control box 12 can initiate emergency braking, namely, the pile driver is controlled to stop working, and the perpendicularity of a pile is prevented from being damaged; meanwhile, the electric cabinet 12 controls the alarm display lamp 14 to emit flash light at the same time of emergency braking so as to remind operators of timely adjusting the angle of the drill rod 4. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (5)
1. A pile driver with a detent system, comprising
The pile driver assembly comprises a vehicle body and a pile driving module arranged at the upper end of the vehicle body, wherein the pile driving module comprises a drill mast, a drill rod, a drill bit arranged on the drill rod and a winch assembly; a power head for driving the drill bit is further arranged between the drill bit and the drill rod, and the drill rod moves in the vertical direction under the pushing of the hoisting assembly;
the data collection assembly is arranged on the drill rod and comprises an inclination sensor and a GPS positioning device;
the electric cabinet is in communication connection with the data collection assembly, and is arranged on the vehicle body and in communication connection with the power head and the winch assembly.
2. Pile driver with detent system according to claim 1, characterized in that: the winch assembly comprises a winch arranged on the machine body and a steel wire rope wound on the winch, and the other end of the steel wire rope is connected to the tail end of the drill rod.
3. Pile driver with detent system according to claim 1, characterized in that: the vehicle body is also provided with a control screen electrically connected with the electric cabinet, and the control screen is internally provided with a coordinate frame module and a display module.
4. A pile driver with a detent system according to claim 3, characterised in that: and the control screen is provided with an alarm display lamp electrically connected with the electric cabinet.
5. Pile driver with detent system according to claim 1, characterized in that: the inclination sensor is provided with a single-point emitter, and the inclination sensor transmits data to the electric cabinet through the single-point emitter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320624692.1U CN219412467U (en) | 2023-03-21 | 2023-03-21 | Pile driver with positioning braking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320624692.1U CN219412467U (en) | 2023-03-21 | 2023-03-21 | Pile driver with positioning braking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219412467U true CN219412467U (en) | 2023-07-25 |
Family
ID=87240139
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320624692.1U Active CN219412467U (en) | 2023-03-21 | 2023-03-21 | Pile driver with positioning braking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219412467U (en) |
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2023
- 2023-03-21 CN CN202320624692.1U patent/CN219412467U/en active Active
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