CN219409919U - Full-automatic high-pressure water flushing device - Google Patents

Abstract

The utility model discloses a full-automatic high-pressure water flushing device, and belongs to the field of high-pressure water flushing devices. Full-automatic high-pressure water flushing device includes: the device comprises a bracket, wherein a control panel is arranged on the side edge of the bracket, a conveying roller is rotationally connected to the bracket, a motor I is connected to the end part of the conveying roller, and a motor II, a cleaning bin and an air drying bin are sequentially arranged in the conveying direction of the bracket; according to the utility model, the automatic conveying, pickling and air-drying operations of the steel pipe are completed by arranging the conveying roller, the cleaning bin, the air-drying bin and the liquid accumulation groove, the liquid accumulation groove is used for collecting pickling liquid which drips in the pickling and air-drying processes, and the first liquid suction pump and the second liquid suction pump are matched for circularly pumping the pickling liquid, so that the pickling liquid can be recycled, the consumption of the pickling liquid is saved, and the inner surface and the outer surface of the steel pipe can be simultaneously pickled by the mutual combination of the spray head in the cleaning bin and the inner cleaning component, so that the pickling efficiency is improved.

Description

Full-automatic high-pressure water flushing device

Technical Field

The utility model relates to the field of high-pressure water flushing devices, in particular to a full-automatic high-pressure water flushing device.

Background

In the process of processing and producing a steel pipe, equipment is generally adopted to carry out pickling operation on the steel pipe, pickling refers to removing oxide and rust on the metal surface by using an acid solution, and is a method for cleaning the metal surface, mainly using the principle that the metal oxide reacts with the acid solution to form salts which can be dissolved in the acid solution so as to remove a metal oxide film on the metal surface, as in the patent of Chinese patent application No. 20120187943. X, a high-efficiency cold-drawn steel pipe pickling device is disclosed, which comprises: the device comprises a cylinder, a right cylinder, a left spray head, a left manipulator, a right spray head, a control system and the like; proximity sensors are arranged below the left manipulator and the right manipulator; the left side of the left manipulator is provided with a left spray head, the left spray head is connected with a left telescopic cylinder through a left connecting plate, the right side of the right manipulator is provided with a right spray head, and the right spray head is connected with a right telescopic cylinder through a right connecting plate; the left cylinder, the right cylinder, the left telescopic cylinder, the right telescopic cylinder and the proximity sensor are respectively connected with the control system. The high-efficiency cold drawn steel tube pickling device is provided with a control system, so that the automation of cold drawn steel tube pickling is realized, the inner surface of the cold drawn steel tube can be easily cleaned, the pickling effect is good, the efficiency is high, and acid liquor is saved.

Above-mentioned patent has realized through setting up control system that cold drawn steel tube pickling's automation, can be very easy with cold drawn steel tube's internal surface sanitization, pickling effect is good efficient, but the device has only accomplished the washing to steel tube internal surface, can't accomplish simultaneously wasing to steel tube internal and external surface simultaneously, and the device still need submerge the steel tube in the pickling tank when wasing the steel tube surface and carry out pickling, is great to pickling solution's quantity certainly like this, consequently, need improve prior art's not enough and defect.

Disclosure of Invention

The utility model aims to solve the problems that in the prior art, only the inner surface of a steel pipe is cleaned, the inner surface and the outer surface of the steel pipe cannot be cleaned simultaneously, and the device still needs to immerse the steel pipe in a pickling tank for pickling when the outer surface of the steel pipe is cleaned, so that the consumption of pickling solution is definitely large, and provides a full-automatic high-pressure water flushing device.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

full-automatic high-pressure water flushing device includes: the support, the support side is provided with control panel, it is connected with the transfer roller to rotate on the support, transfer roller end connection has motor one, set gradually motor two on the support direction of delivery, wash the storehouse, air-dry the storehouse, rotate on the motor two and be connected with the baffle, be connected with the hydrops groove through connecting pipe one on the wash storehouse, be provided with drawing liquid pump one on the connecting pipe one, be provided with the filter plate in the hydrops groove, the hydrops groove is located wash storehouse, air-dry the storehouse under.

In order to facilitate the horizontal adjustment of the support, preferably, the bottom of the support is rotatably connected with a spiral foot support.

In order to facilitate the integrated flushing control of the full-automatic high-pressure water flushing device, preferably, the control panel is electrically connected with the first motor, the second motor, the cleaning bin and the air drying bin respectively.

In order to limit the steel pipes conveyed on the conveying rollers conveniently, preferably, the support is connected with limiting plates through manual push rods, and the limiting plates are located on the upper portions of the conveying rollers and are symmetrically provided with two groups.

In order to facilitate high-pressure flushing of the steel pipes on the conveying rollers, preferably, a first supporting plate is arranged on the cleaning bin and fixedly connected with the upper portion of the support, a first effusion tank is arranged on the first supporting plate and connected with the first connecting pipe, a spray head is arranged at the bottom of the effusion tank and positioned above the conveying rollers, an internal cleaning assembly is arranged in the first supporting plate, and the internal cleaning assembly is positioned between the spray head and the conveying rollers and symmetrically provided with two groups.

In order to be convenient for wash the steel pipe inner wall, preferably, be provided with electric telescopic handle on the inside cleaning module, electric telescopic handle tip is connected with the carousel through the pivot rotation, be provided with grip block, nozzle on the carousel, the grip block uses the nozzle to be provided with three group as central symmetry, be connected with the hydrops groove through connecting pipe two on the nozzle, be provided with drawing liquid pump two on the connecting pipe two.

In order to facilitate air drying of the washed steel pipes, preferably, a second supporting plate is arranged on the air drying bin, a first air heater is arranged in the middle of the top of the second supporting plate, the first air heater is located above the conveying roller, a second air heater is arranged between the first air heater and the conveying roller, and the second air heaters are located on the inner side wall of the second supporting plate and are symmetrically arranged in two groups.

Compared with the prior art, the utility model provides a full-automatic high-pressure water flushing device, which has the following beneficial effects:

the device is characterized in that the automatic conveying, pickling and air drying operation of the steel pipe is finished by arranging the conveying roller, the cleaning bin, the air drying bin and the liquid accumulation groove, the liquid accumulation groove is used for collecting pickling liquid dropped in the pickling and air drying process, and the first liquid pump and the second liquid pump are matched for circularly pumping the pickling liquid, so that the pickling liquid can be recycled, the consumption of the pickling liquid is saved, and the inner surface and the outer surface of the steel pipe can be pickled simultaneously by combining the spray head in the cleaning bin and the cleaning assembly in the cleaning bin, so that the pickling efficiency is improved.

Drawings

FIG. 1 is a schematic diagram of a fully automatic high-pressure water flushing device according to the present utility model;

FIG. 2 is a schematic view of a cleaning bin structure of the full-automatic high-pressure water flushing device according to the utility model;

fig. 3 is a schematic diagram of the structure of an air drying bin of the full-automatic high-pressure water flushing device provided by the utility model;

FIG. 4 is a schematic view of the internal cleaning assembly of the full automatic high pressure water flushing device according to the present utility model;

fig. 5 is a schematic top view of a fully automatic high-pressure water flushing device according to the present utility model;

fig. 6 is a schematic diagram of a front view of a fully automatic high-pressure water flushing device according to the present utility model.

In the figure: 1. a bracket; 101. a screw foot support; 2. a control panel; 3. a conveying roller; 31. a first motor; 4. a manual push rod; 41. a limiting plate; 5. a second motor; 51. a baffle; 6. cleaning a bin; 61. a first support plate; 62. a liquid accumulation box; 63. a spray head; 64. an internal cleaning assembly; 641. an electric telescopic rod; 642. a rotating shaft; 643. a turntable; 644. a clamping plate; 645. a nozzle; 7. air-drying the bin; 71. a second supporting plate; 72. a first air heater; 73. a second air heater; 8. a liquid collecting tank; 81. a filter plate; 9. a first connecting pipe; 91. a first liquid pump; 10. a second connecting pipe; 11. and a liquid pump II.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Examples:

referring to fig. 1-6, a fully automatic high pressure water flushing device comprising: the support 1, the support 1 side is provided with control panel 2, rotate on the support 1 and be connected with transfer roller 3, transfer roller 3 end connection has motor one 31, motor two 5 have been set gradually on the support 1 direction of delivery, wash storehouse 6, air-dry storehouse 7, the last rotation of motor two 5 is connected with baffle 51, be connected with the hydrops groove 8 through connecting pipe one 9 on the wash storehouse 6, be provided with drawing liquid pump one 91 on the connecting pipe one 9, be provided with filter plate 81 in the hydrops groove 8, hydrops groove 8 is located wash storehouse 6, air-dry storehouse 7 under.

Working principle: when the steel pipe pickling device is used, steel pipe pickling liquid is firstly injected into a liquid accumulation groove 8, then the steel pipe to be pickled is placed at the initial end of a conveying roller 3, pickling liquid in the liquid accumulation groove 8 is pumped into a liquid accumulation box 62 through a first connecting pipe 9, pickling liquid is flushed on the surface of the steel pipe through a spray head 63 at the bottom of the liquid accumulation box 62, an internal cleaning assembly 64 is combined for cleaning and clamping the inner wall of the steel pipe, the steel pipe is simultaneously cleaned by rotating the conveying roller 3, particularly an electric telescopic rod 641 is started to stretch the two ends of the steel pipe on the conveying roller 3 after a group of steel pipes pass through the baffle 51, the steel pipe to be cleaned is intercepted by rotating the baffle 51, when the steel pipe to be pickled on the conveying roller 3 is conveyed to the position right below a cleaning bin 6, a liquid suction pump 91 is started to pump pickling liquid in the liquid accumulation groove 62 through the first connecting pipe 9, pickling liquid is flushed on the surface of the steel pipe by the bottom of the liquid accumulation box 62, the steel pipe is simultaneously cleaned and clamped by the inner wall of the steel pipe through the inner cleaning assembly 64, the electric telescopic rod 641 is started to stretch the steel pipe, and the two ends of the steel pipe on the conveying roller 3 are simultaneously cleaned, and when the three groups of clamping plates 644 clamp the outer wall of the steel pipe are firmly clamped by the steel pipe, and the inner wall of the steel pipe is tightly stretched around the inner wall of the steel pipe, and the inner wall of the steel pipe is simultaneously cleaned by the cleaning liquid through the spray nozzle 643, and the spray nozzle is stretched, and the cleaning liquid is stretched by the nozzle 643, and the cleaning liquid is pressed, and the cleaning liquid is well, after the steel pipe is stretched, and the steel pipe is stretched; when the steel pipe after pickling is conveyed to the lower part of the air drying bin 7 through the conveying rollers 3, the second starting support plate 71 can be used for carrying out wind-heat drying on the upper part of the steel pipe, so that residual pickling liquid on the outer wall of the steel pipe is fallen off, the second hot air blowers 73 on the two sides are started to carry out wind-heat drying on the residual pickling liquid on the inner wall of the steel pipe, the fallen pickling liquid can finally drop into the liquid accumulation groove 8 through gaps between the conveying rollers 3, the pickling liquid is collected, the pickling liquid is prevented from being wasted, the filter plate 81 on the liquid accumulation groove 8 can be used for filtering impurities dropped on the steel pipe in the pickling process, and blocking is prevented when the pickling liquid is circularly extracted from the first connecting pipe 9 and the second connecting pipe 10.

The bottom of the bracket 1 is rotationally connected with a spiral foot support 101; the support 1 can be horizontally adjusted by extending or shortening the screw foot support 101 at the bottom of the support 1, so as to cope with the uneven ground.

The control panel 2 is respectively and electrically connected with the first motor 31, the second motor 5, the cleaning bin 6 and the air drying bin 7; through with control panel 2 and motor one 31, motor two 5, wash storehouse 6, air-dry storehouse 7 electric connection have realized this high-pressure water flushing device treat the self-cleaning and air-dry operation of pickling steel pipe, have improved cleaning efficiency.

The bracket 1 is connected with a limiting plate 41 through a manual push rod 4, and the limiting plate 41 is positioned at the upper part of the conveying roller 3 and is symmetrically provided with two groups; according to the different length of steel pipe, can make manual push rod 4 stretch or shorten through promoting limiting plate 41 to accomplish the regulation of the distance between two sets of limiting plates 41, with the steel pipe just in time conveying in the right intermediate position of transfer roller 3, wash storehouse 6 carries out the washing of steel pipe.

The cleaning bin 6 is provided with a first support plate 61, the first support plate 61 is fixedly connected with the upper part of the bracket 1, the first support plate 61 is provided with a liquid accumulation box 62, the liquid accumulation box 62 is connected with a first connecting pipe 9, the bottom of the liquid accumulation box 62 is provided with a spray head 63, the spray head 63 is positioned above the conveying roller 3, the first support plate 61 is internally provided with an internal cleaning assembly 64, and the internal cleaning assembly 64 is positioned between the spray head 63 and the conveying roller 3 and symmetrically provided with two groups; when the steel pipe to be pickled on the conveying roller 3 is conveyed to the position right below the cleaning bin 6, the liquid suction pump 91 is started to suck the pickling in the liquid accumulation tank 8 into the liquid accumulation tank 62 through the connecting pipe 9, pickling liquid is flushed on the surface of the steel pipe through the spray head 63 at the bottom of the liquid accumulation tank 62, and the inner cleaning component 64 is combined to clean and clamp the inner wall of the steel pipe, so that the inner wall and the outer wall of the steel pipe are cleaned simultaneously.

An electric telescopic rod 641 is arranged on the internal cleaning assembly 64, the end part of the electric telescopic rod 641 is rotationally connected with a rotary table 643 through a rotary shaft 642, a clamping plate 644 and a nozzle 645 are arranged on the rotary table 643, three groups of clamping plates 644 are symmetrically arranged around the nozzle 645, the nozzle 645 is connected with a liquid collecting tank 8 through a connecting pipe II 10, and a liquid extracting pump II 11 is arranged on the connecting pipe II 10; starting the electric telescopic rod 641 to extend, enabling the rotary table 643 to prop against two ends of the steel tube on the conveying roller 3, enabling the three groups of clamping plates 644 to clamp the outer wall of the steel tube, after the steel tube is firmly clamped, enabling the rotary table 643 to drive the steel tube to rotate around the rotating shaft 642 to be matched with the spray head 63, completing cleaning of the outer wall of the steel tube, and enabling the spray nozzle 645 extending into the inner portion of the steel tube to utilize the second connecting tube 10 and the second liquid extracting pump 11 to extract pickling liquid at the position of the liquid accumulation tank 8 to carry out high-pressure pickling on the inner wall of the steel tube.

The air drying bin 7 is provided with a second supporting plate 71, a first air heater 72 is arranged in the middle of the top of the second supporting plate 71, the first air heater 72 is positioned above the conveying roller 3, a second air heater 73 is arranged between the first air heater 72 and the conveying roller 3, and the second air heaters 73 are positioned on the inner side wall of the second supporting plate 71 and are symmetrically provided with two groups; when the steel pipe after pickling is conveyed to the lower part of the air drying bin 7 through the conveying roller 3, the second starting support plate 71 can be used for carrying out wind-heat drying on the upper part of the steel pipe, so that residual pickling liquid on the outer wall of the steel pipe is fallen off, the second hot air blowers 73 on the two sides are started to carry out wind-heat drying on the residual pickling liquid on the inner wall of the steel pipe, and the fallen pickling liquid can finally drop into the liquid accumulation groove 8 through a gap between the conveying rollers 3, so that the pickling liquid is collected, and the pickling liquid is prevented from being wasted.

According to the utility model, the automatic conveying, pickling and air-drying operations of the steel pipes are completed by arranging the conveying roller 3, the cleaning bin 6, the air-drying bin 7 and the liquid accumulation groove 8, the liquid accumulation groove 8 is used for collecting pickling liquid which drips in the pickling and air-drying processes, and the first liquid suction pump 91 and the second liquid suction pump 11 are matched for circularly pumping the pickling liquid, so that the pickling liquid can be recycled, the consumption of the pickling liquid is saved, wherein the inner spray head 63 of the cleaning bin 6 and the inner cleaning assembly 64 are mutually combined for pickling the inner surface and the outer surface of the steel pipes simultaneously, and the pickling efficiency is improved.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (7)

1. Full-automatic high-pressure water washing unit, its characterized in that includes:

support (1), support (1) side is provided with control panel (2), rotate on support (1) and be connected with transfer roller (3), transfer roller (3) end connection has motor one (31), motor two (5), wash bin (6), air-dry storehouse (7) have set gradually on support (1) the direction of delivery, rotate on motor two (5) and be connected with baffle (51), be connected with hydrops groove (8) through connecting pipe one (9) on wash bin (6), be provided with drawing liquid pump one (91) on connecting pipe one (9), be provided with filter plate (81) in hydrops groove (8), hydrops groove (8) are located wash bin (6), air-dry storehouse (7) directly under.

2. The full-automatic high-pressure water flushing device according to claim 1, wherein the bottom of the bracket (1) is rotatably connected with a screw foot support (101).

3. The full-automatic high-pressure water flushing device according to claim 1, wherein the control panel (2) is electrically connected with the first motor (31), the second motor (5), the cleaning bin (6) and the air drying bin (7) respectively.

4. The full-automatic high-pressure water flushing device according to claim 1, wherein the bracket (1) is connected with a limiting plate (41) through a manual push rod (4), and the limiting plate (41) is positioned on the upper part of the conveying roller (3) and symmetrically provided with two groups.

5. The full-automatic high-pressure water flushing device according to claim 1, characterized in that a first supporting plate (61) is arranged on the cleaning bin (6), the first supporting plate (61) is fixedly connected with the upper portion of the support (1), a liquid accumulation box (62) is arranged on the first supporting plate (61), the liquid accumulation box (62) is connected with the first connecting pipe (9), a spray head (63) is arranged at the bottom of the liquid accumulation box (62), the spray head (63) is located above the conveying roller (3), an inner cleaning assembly (64) is arranged inside the first supporting plate (61), and the inner cleaning assembly (64) is located between the spray head (63) and the conveying roller (3) and is symmetrically provided with two groups.

6. The full-automatic high-pressure water flushing device according to claim 5, wherein an electric telescopic rod (641) is arranged on the inner cleaning component (64), a rotary table (643) is rotatably connected to the end part of the electric telescopic rod (641) through a rotary shaft (642), a clamping plate (644) and a nozzle (645) are arranged on the rotary table (643), three groups of clamping plates (644) are symmetrically arranged with the nozzle (645) as a center, the nozzle (645) is connected with the liquid accumulation tank (8) through a second connecting pipe (10), and a second liquid extraction pump (11) is arranged on the second connecting pipe (10).

7. The full-automatic high-pressure water flushing device according to claim 1, wherein a second supporting plate (71) is arranged on the air drying bin (7), a first air heater (72) is arranged in the middle of the top of the second supporting plate (71), the first air heater (72) is located above the conveying roller (3), a second air heater (73) is arranged between the first air heater (72) and the conveying roller (3), and the second air heaters (73) are located on the inner side wall of the second supporting plate (71) and are symmetrically arranged in two groups.