CN219403925U - Novel pipelined water sword cutting equipment - Google Patents

Abstract

The utility model discloses novel assembly line type water jet cutting equipment which comprises an assembly line workbench, a water jet cutting device and a water tank slag discharging device, wherein a plurality of roll shafts are arranged on the assembly line workbench, an included angle is kept between each roll shaft and the vertical direction, and a plate flange positioning device and a flushing device are respectively arranged at the top of the assembly line workbench. When the plates are transmitted on the production line workbench, the plates can be automatically closed to one side of the production line workbench, so that the edge of the production line workbench is used as a positioning basis, and the front and rear reference positioning of the plates is realized; when the device works, the air cylinder can be controlled to work to put down the flange plate, the right end of the plate is supported by the flange plate, the driving motor is controlled to work, the driving motor can drive the flange plate to move left and right at will, a section can be moved, and then a section is cut, so that the large-size plate can be cut in a multi-section type large-range manner, the cutting precision is improved, and the production efficiency is greatly improved.

Description

Novel pipelined water sword cutting equipment

Technical Field

The utility model relates to the technical field of water jet cutting equipment, in particular to novel assembly line type water jet cutting equipment.

Background

The water jet knife is a processing method for cutting an object by utilizing ultrahigh-pressure water flow with abrasive, belongs to cold cutting, has the advantages of high cutting speed, high cutting precision, smooth section, no thermal deformation, cleanness, no pollution and the like, and is widely used in the industries of ceramic, stone, glass, metal processing and the like. The existing water jet knife is used, ceramics, stones, glass and metal are required to be manually conveyed to a water jet knife machine tool for processing, and after the processing is completed, the water jet knife is manually conveyed to other stations, and the ceramic, the stones, the glass and the metal are large in size and heavy, so that the labor intensity of operators is high, and the efficiency is low.

In view of the above, the chinese patent application No. 202010448663.5 discloses a water jet cutting device and a cutting method thereof in the year 07 and 28, comprising a water jet cutting device, a water jet pressurizing device and a control box, wherein the water jet pressurizing device and the control box are installed on one side of the water jet cutting device, the water jet cutting device is installed on the top of a Y-axis feeding device, the left side of the Y-axis feeding device is provided with an intelligent feeding device, the right side of the Y-axis feeding device is provided with a water tank device, and the right side of the water tank device is provided with a material receiving device. During operation panel carries out the material loading through intelligent loading attachment on the left, later accomplishes the cutting on Y axle material feeding unit, and rethread material receiving device sends next station and processes, so circulates, has just so realized pipelined's processing, compares in the intermittent production of traditional water sword, and production efficiency improves by a wide margin to also better realization links up with other process equipment, satisfies automated production's requirement, has also realized flexible production. The comparison file is a first generation product technology applied by the company, but the problems are found in actual use, namely, when the plate is transported on a conveyor belt, the position of the plate is detected only through a sensor, and the accurate positioning of the front, back, left and right positions of the plate to be cut cannot be realized; and secondly, more sewage and scraps can remain on the surface of the cut plate.

Disclosure of Invention

The utility model aims to solve the problem of providing novel assembly line type water jet cutting equipment which has the advantages of simple structure, reasonable design, accurate positioning, high production efficiency and capability of meeting the requirement of automatic production.

In order to solve the technical problems, the utility model adopts the following technical scheme: the utility model provides a novel pipelined water sword cutting equipment, is including assembly line workstation, water sword cutting device and water tank sediment device, install a plurality of roller on the assembly line workstation, every keep the contained angle between roller and the vertical direction, panel flange positioner and the device of purging are installed respectively at the top of assembly line workstation.

Preferably, the novel assembly line type water jet cutting device is characterized in that a plurality of water containing tanks are arranged on the outer side of the assembly line workbench.

Preferably, the novel assembly line type water jet cutting equipment comprises a support and a beam, wherein the support is symmetrically arranged front and back, the beam is arranged at the top of the support, vertical beams are arranged between the two beams in a sliding mode, crankshafts are movably connected to the vertical beams through cylinders respectively, the other end of each crankshaft is fixed to a rotating shaft, a plurality of swing arms are arranged on the rotating shaft, and the tail ends of the swing arms are connected with a flange plate.

Preferably, the sliding seat is mounted at the left end and the right end of the vertical beam, the sliding block is mounted on the inner wall of the sliding seat, the sliding rails are mounted on the outer walls of the front side and the rear side of the cross beam, and the vertical beam is movably connected with the cross beam through the sliding block, the sliding rails and the sliding seat respectively.

Preferably, the novel assembly line type water jet cutting device comprises a cross beam, wherein a rack plate is arranged at the outer wall of the cross beam, a driving motor is arranged at the outer side of the sliding seat, a gear is arranged on an output shaft of the driving motor and meshed with the rack plate, a motor cover is arranged at the outer side of the driving motor, and the driving motor is a servo motor.

Preferably, the novel assembly line type water jet cutting device comprises a purging box and a cover plate matched and connected with the purging box, wherein an air jet and a plurality of water jet pipes are respectively arranged in the purging box, and each water jet pipe is provided with a plurality of nozzles.

The utility model has the advantages and beneficial effects that:

(1) Through keeping a certain included angle between each roll shaft and the vertical direction, when the plate to be cut is conveyed on the production line workbench, the plate can be automatically closed to one side of the production line workbench, and the edge of the production line workbench is used as a positioning basis, so that the front and rear reference positioning of the plate is realized;

(2) Through setting up panel flange positioner, during operation can control cylinder work and put down the flange board, utilize the flange board to hold up the right-hand member of panel, thereby the benchmark of panel left and right directions is accomplished and is fixed a position, and control driving motor work, driving motor just can drive the flange board wantonly and move about, because driving motor is servo motor, therefore just can accurate control panel's left and right sides position through this kind of mode, make panel can walk one section when cutting, cut one section, the accurate multistage cutting of realizing, thereby better satisfying the cutting requirement, not only improved cutting accuracy, still improve production efficiency by a wide margin;

(3) Through setting up and blow out the device, when the panel that cuts passes through blow out the device, earlier through the piece on the panel surface is washed to the water spray of nozzle toward panel surface, the moisture on the panel surface is blow dry to the rethread air knife for the panel surface that processes out is cleaner.

Drawings

FIG. 1 is a top view of the present utility model;

FIG. 2 is a schematic view of a plate flange positioning device according to the present utility model;

FIG. 3 is an exploded view of the panel flange locating device of the present utility model;

FIG. 4 is an enlarged view of a portion of FIG. 3 at A;

FIG. 5 is a schematic view of the structure of the driving motor of the present utility model;

FIG. 6 is a schematic view of the structure of the flange plate, the rotating shaft, the swing arm and the cylinder in the utility model;

FIG. 7 is a schematic view of the structure of the purging device of the present utility model;

FIG. 8 is an exploded view of the purging device of the present utility model.

In the figure: 1. a pipeline workbench; 2. a roll shaft; 3. a roller; 4. a water knife control box; 5. a water jet cutting device; 6. a water tank slag discharging device; 7. a plate flange positioning device; 71. a vertical beam; 72. a bracket; 73. a dust cover; 74. a cross beam; 75. a motor cover; 76. a driving motor; 77. a slide; 78. rack plate; 79. a slide block; 710. a slide rail; 711. a gear; 712. a rotating shaft; 713. a flange plate; 714. swing arms; 715. a cylinder; 716. a crankshaft; 8. a purge device; 81. purging the box; 82. a cover plate; 83. an air knife; 84. a water spray pipe; 85. a nozzle; 9. a pipeline control box; 10. a water holding tank; 11. a water knife supercharging device.

Description of the embodiments

In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings and embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, based on the embodiments of the utility model, which would be apparent to one of ordinary skill in the art without inventive effort are within the scope of the utility model.

As shown in fig. 1-8, a novel pipelined water-jet cutting device comprises an pipelined workbench 1, a water-jet cutting device 5 and a water tank slag discharging device 6, wherein one side of the pipelined workbench 1 is respectively provided with a water-jet control box 4, an pipelined control box 9 and a water-jet pressurizing device 11, the water-jet control box 4 mainly controls the operation of the water-jet cutting device 5 and a plate flange positioning device 7, the pipelined control box 9 mainly controls the operation of the pipelined workbench 1, and the water-jet pressurizing device 11 mainly pressurizes common water into high-pressure water.

As shown in FIG. 1, a plurality of water holding tanks 10 are arranged on the outer side of the assembly line workbench 1, because water can be splashed on the assembly line workbench 1 when the water knife is used for cutting, a water stop plate is arranged in the assembly line workbench 1, a water pipe is connected to the bottom of the water stop plate, the other end of the water pipe extends to the top of the water holding tank 10, and therefore, splashed sewage can flow back to the inside of the water holding tank 10 when the water knife is used for cutting.

As shown in fig. 1, a plurality of roll shafts 2 are arranged on the assembly line workbench 1, wherein each roll shaft 2 is provided with a plurality of rollers 3, an included angle is kept between each roll shaft 2 and the vertical direction, and the included angle between the roll shaft 2 and the vertical direction is 0-15 degrees. Through keeping certain contained angle between every roller 2 and the vertical direction, when the panel that needs the cutting like this is transmitted on assembly line workstation 1, can draw close to one side of assembly line workstation 1 voluntarily, just so realized regard the edge of assembly line workstation 1 as the location basis to the reference location around having realized panel.

As shown in fig. 1-6, the top of the assembly line workbench 1 is respectively provided with a plate flange positioning device 7, the plate flange positioning device 7 comprises a bracket 72 and a cross beam 74, the bracket 72 is arranged in a front-back symmetrical mode, the cross beam 74 is provided with a dust cover 73 at the top, the dust cover 73 can effectively prevent sewage and scraps from entering the cross beam 74, a vertical beam 71 is slidably arranged between the two cross beams 74, the vertical beam 71 is respectively and movably connected with a crankshaft 716 through an air cylinder 715, the other end of the crankshaft 716 is fixed on a rotating shaft 712, the rotating shaft 712 is provided with a plurality of swing arms 714, and the tail ends of the swing arms 714 are connected with flange plates 713.

The slide 77 is all installed at both ends about the vertical beam 71, install slider 79 on the inner wall of slide 77, all install slide rail 710 on the outer wall of both sides around crossbeam 74, vertical beam 71 and crossbeam 74 are respectively through slider 79, slide rail 710 and slide 77 swing joint, rack board 78 is installed to the outer wall department of crossbeam 74, driving motor 76 is installed in the outside of slide 77, install gear 711 on driving motor 76's the output shaft, gear 711 meshes with rack board 78, motor cover 75 is installed in driving motor 76's outside, driving motor 76 is preferably servo motor.

Through setting up panel flange positioner 7, the during operation will need the panel of cutting place on roller 3 on roller 2, roller 3 just can drive panel and transmit forward, cylinder 715 work puts down baffle 713 simultaneously, utilize baffle 713 to hold the right-hand member of panel, thereby the benchmark of the left and right directions of panel is accomplished and be fixed a position, and control driving motor 76 work, driving motor 76 just can drive baffle 713 wantonly and move about, because driving motor 76 is servo motor, consequently, the position about the panel of just can accurate control through this kind of mode, because the tool bit subassembly of water sword cutting device 5 itself just can back-and-forth movement and reciprocates, be equivalent to accomplishing Y-axis motion and Z-axis movement, and panel flange positioner 7's function is equivalent to having realized X-axis motion, so realized the interpolation of X-axis and Y-axis, can satisfy the cutting of assembly line mode again, because the sediment water tank width of adopting this kind of mode cutting is more limited, can independently cut to the panel of small-size cutting, and to need cut the panel by a wide margin, just need cut the panel can be realized by a wide margin, thereby the cutting device is cut by a wide margin, the requirement is cut to the panel is cut by a wide margin, the requirement is greatly is not cut, the panel has been realized, a cut, a section is cut by a large-size, the panel is cut has a section is cut, and has a large-size has and has cut, and has a large-size.

As shown in fig. 1, 7 and fig. 1, the top of the assembly line workbench 1 is respectively provided with a purging device 8, the purging device 8 comprises a purging box 81 and a cover plate 82 which is matched and connected with the purging box 81, an air knife 83 and a plurality of spray pipes 84 are respectively arranged in the purging box 81, and each spray pipe 84 is provided with a plurality of nozzles 85. Through setting up and blow and wash device 8, when the panel that cuts passes through blow and wash device 8, earlier wash the piece on the panel surface through nozzle 85 water spray to panel surface, the moisture on the panel surface is blow dry to the rethread air knife 83 for the panel surface that processes out is cleaner.

In the description of the utility model, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, and a specific orientation configuration and operation, and therefore, should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in the utility model will be understood by those of ordinary skill in the art in a specific context.

While one embodiment of the utility model has been described in detail, the disclosure is only a preferred embodiment of the utility model and should not be construed as limiting the scope of the utility model. All equivalent changes and modifications are intended to be covered by the scope of this utility model.

Claims (6)

1. Novel pipelined water sword cutting equipment, including assembly line workstation (1), water sword cutting device (5) and water tank sediment device (6), its characterized in that: install a plurality of roller (2) on assembly line workstation (1), every keep the contained angle between roller (2) and the vertical direction, panel flange positioner (7) and purging device (8) are installed respectively at the top of assembly line workstation (1).

2. The novel pipelined water jet cutting device of claim 1, wherein: a plurality of water holding tanks (10) are arranged on the outer side of the assembly line workbench (1).

3. The novel pipelined water jet cutting device of claim 1, wherein: the plate flange positioning device (7) comprises a support (72) and a cross beam (74) which are arranged in a front-back symmetrical mode, wherein vertical beams (71) are installed between the two cross beams (74) in a sliding mode, crankshafts (716) are movably connected to the vertical beams (71) through air cylinders (715) respectively, the other ends of the crankshafts (716) are fixed to a rotating shaft (712), a plurality of swing arms (714) are installed on the rotating shaft (712), and flange plates (713) are connected to the tail ends of the swing arms (714).

4. A novel pipelined water blade cutting device according to claim 3, characterized in that: slide (77) are all installed at both ends about perpendicular roof beam (71), install slider (79) on the inner wall of slide (77), slide rail (710) are all installed on the outer wall of both sides around crossbeam (74), perpendicular roof beam (71) with crossbeam (74) are respectively through slider (79), slide rail (710) and slide (77) swing joint.

5. The novel pipelined water jet cutting device of claim 4, wherein: rack board (78) are installed to outer wall department of crossbeam (74), driving motor (76) are installed in the outside of slide (77), install gear (711) on the output shaft of driving motor (76), gear (711) with rack board (78) meshing, motor cover (75) are installed in the outside of driving motor (76), driving motor (76) are servo motor.

6. The novel pipelined water jet cutting device of claim 1, wherein: the device comprises a purging box (81) and a cover plate (82) matched and connected with the purging box (81), wherein an air knife (83) and a plurality of spray pipes (84) are respectively arranged in the purging box (81), and a plurality of nozzles (85) are respectively arranged on each spray pipe (84).