CN219403188U - Flange drilling, socket chamfering integrated machine for hot die casting pipe - Google Patents
Flange drilling, socket chamfering integrated machine for hot die casting pipe Download PDFInfo
- Publication number
- CN219403188U CN219403188U CN202320681038.4U CN202320681038U CN219403188U CN 219403188 U CN219403188 U CN 219403188U CN 202320681038 U CN202320681038 U CN 202320681038U CN 219403188 U CN219403188 U CN 219403188U
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- China
- Prior art keywords
- chamfering
- machine
- flange
- electric drill
- carrier roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005553 drilling Methods 0.000 title claims abstract description 24
- 238000004512 die casting Methods 0.000 title description 3
- 238000013519 translation Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 6
- 238000009750 centrifugal casting Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model relates to a cast tube hot die production line, in particular to a flange drilling and socket chamfering integrated machine for a hot die cast tube. Comprises an electric drill, a carrier roller turntable and a chamfering machine. The carrier roller turntable comprises at least one pair of carrier rollers, each pair of carrier rollers is symmetrically arranged, the axis of each carrier roller is horizontal, the flange interface tube is placed on each carrier roller, and the carrier rollers drive the flange interface tube to rotate; the electric drill is positioned at the flange end of the flange interface pipe, and the drill axis of the electric drill is horizontal; the chamfering machine is positioned at the socket end of the flange interface pipe, and the axis of the chamfering cutter is horizontal; the electric drill and the chamfering machine share a carrier roller turntable rotary flange interface tube. And the operations of drilling a flange at one end and chamfering the other end of the large-caliber flange interface pipe with DN of more than 1000mm with the same machine and the same rotary table are realized. Avoiding frequent carrying of the flange interface tube with the large caliber of more than 1000mm, having the advantages of high efficiency, energy saving, small occupied area and convenient operation, reducing the labor intensity of workers and improving the working efficiency.
Description
Technical Field
The utility model relates to a cast tube hot die production line, in particular to a flange drilling and socket chamfering integrated machine for a hot die cast tube.
Background
The high-quality cast iron pipe is produced by adopting a centrifugal casting process, and the centrifugal casting process comprises two methods, namely a water cooling method and a hot mould method, wherein the hot mould method is commonly used for producing large-caliber cast pipes with DN of more than 1000 mm.
The large-caliber flange interface tube with DN more than 1000mm has one end provided with a flange and the other end provided with a socket. In order to make the mounting secure, the flange end needs to be drilled. The burrs generated by machining on the flange interface tube are removed, and chamfering treatment is needed for the socket end in order to facilitate the assembly of the flange interface tube.
At present, the drilling treatment and the chamfering treatment of the flange end and the socket end of the large-caliber flange interface pipe with DN more than 1000mm of the cast pipe hot die production line are operated on two platforms. In the production process, the large-caliber flange interface pipe with the DN of more than 1000mm is conveyed to a drilling machine for drilling treatment, and then the large-caliber flange interface pipe with the DN of more than 1000mm is conveyed to a chamfering machine for chamfering treatment after the drilling treatment. If the gantry crane of the workshop is adopted for lifting, the gantry crane of the workshop is inconvenient to shift, difficult to move, inflexible, low in lifting speed and not suitable for frequent lifting, and the steel wire rope is required to be tied on the flange interface pipe for lifting, so that the workload is greatly increased, and potential safety hazards exist. If the manual carrying is adopted, the labor cost is greatly increased, the labor intensity of manual carrying is high, and the production efficiency is low.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides a flange drilling and socket chamfering integrated machine for a hot die casting pipe, which realizes the operation of the same machine and the same turntable of one end flange drilling and the other end chamfering of a large-caliber flange interface pipe with DN more than 1000 mm.
In order to achieve the above purpose, the utility model is realized by adopting the following technical scheme:
a flange drilling, socket chamfer all-in-one for hot mould cast tube includes electric drill, bearing roller revolving stage and beveler. The carrier roller turntable comprises at least one pair of carrier rollers, each pair of carrier rollers is symmetrically arranged, the axis of each carrier roller is horizontal, the flange interface tube is placed on each carrier roller, and the carrier rollers drive the flange interface tube to rotate; the electric drill is positioned at the flange end of the flange interface pipe, and the drill axis of the electric drill is horizontal; the chamfering machine is positioned at the socket end of the flange interface pipe, and the axis of the chamfering cutter is horizontal; the electric drill and the chamfering machine share a carrier roller turntable rotary flange interface tube.
Further: the electric drill is fixedly connected to the lifting table, and the lifting table drives the electric drill to lift.
Further: the lifting platform is a scissor type lifting platform and is manual, hydraulic or electric.
Further: the carrier roller comprises a rotating shaft, a roller body and a bearing seat; the roller body is fixedly connected to the rotating shaft, two ends of the rotating shaft are arranged on bearings, and the bearings are arranged in the bearing seats.
Further: the roller is characterized by further comprising a motor, and the motor drives the roller to rotate through a transmission mechanism.
Further: the transmission mechanism comprises a large belt pulley and a small belt pulley, the large belt pulley is arranged on the rotating shaft, and the small belt pulley is arranged on the motor output shaft.
Further: the chamfering machine further comprises a translation device, wherein the translation device is connected with the chamfering machine and drives the chamfering machine to horizontally move.
Further: the translation device comprises a push rod, a sliding block, a sliding rail and a base; the slide block is fixedly connected to the bottom of the chamfering machine, the slide block is arranged on the slide rail, the rod head of the push rod is fixedly connected to the slide block, the rod seat of the push rod is fixedly connected to the base, and the push rod stretches and contracts to drive the chamfering machine to horizontally move.
Further: the chamfering machine comprises a chamfering cutter and a chamfering cutter motor; the chamfering cutter is arranged on the chamfering cutter shaft, the chamfering cutter shaft is arranged on the chamfering cutter shaft bearing seat through a bearing, and the chamfering cutter motor drives the chamfering cutter to rotate through belt transmission.
Compared with the prior art, the utility model has the beneficial effects that:
1. the utility model comprises an electric drill, a carrier roller turntable and a chamfering machine. Each pair of carrier rollers of the carrier roller turntable are symmetrically arranged, the axes of the carrier rollers are horizontal, the flange interface pipes are placed on the pairs of carrier rollers, and the pairs of carrier rollers drive the flange interface pipes to rotate; the electric drill is positioned at the flange end of the flange interface pipe, and the drill axis of the electric drill is horizontal; the chamfering machine is positioned at the socket end of the flange interface pipe, and the axis of the chamfering cutter is horizontal; the drilling machine and the chamfering machine share a carrier roller turntable rotary flange interface tube.
And the operations of drilling a flange at one end and chamfering the other end of the large-caliber flange interface pipe with DN of more than 1000mm with the same machine and the same rotary table are realized. Avoiding frequent carrying of the flange interface tube with the large caliber of more than 1000mm, having the advantages of high efficiency, energy saving, small occupied area and convenient operation, reducing the labor intensity of workers and improving the working efficiency.
2. The electric drill lifting device is provided with a lifting table, an electric drill is fixedly connected to the lifting table, and the lifting table drives the electric drill to lift. The electric drill can be lifted, so that flange interface pipes with different diameters can be drilled, and the practicability and applicability of the utility model are greatly improved.
3. The utility model is provided with the translation device which is connected with the chamfering machine, and the translation device drives the chamfering machine to horizontally move, so that flange interface pipes with different lengths can be drilled, and the practicability and applicability of the utility model are greatly improved.
Drawings
FIG. 1 is a schematic front view of the structure of the present utility model;
fig. 2 is a schematic side view of the idler turntable structure of the present utility model;
fig. 3 is a schematic view of the structure of the idler roller of the utility model;
fig. 4 is a schematic structural view of the translation device of the present utility model.
In the figure: 1-electric drill 2-carrier roller turntable 21-carrier roller 22-rotating shaft 23-roller body 24-bearing seat 25-supporting frame 26-motor 27-large belt pulley 28-small belt pulley 3-chamfering machine 31-chamfering cutter 32-chamfering cutter motor 33-chamfering cutter bearing seat 34-chamfering machine base 4-integrated platform 5-lifting platform 6-translation device 61-push rod 62-slide block 63-slide rail 64-base 7-flange interface tube
Detailed Description
Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the utility model.
In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model. In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
[ example ]
As shown in fig. 1-4, the flange drilling and socket chamfering integrated machine for the hot die cast pipe comprises an electric drill 1, a carrier roller turntable 2, a chamfering machine 3, an integrated platform 4, a lifting platform 5 and a translation device 6.
The electric drill 1 and the lifting platform 5 are existing products, and the lifting platform 5 adopts an electric scissor type lifting platform. The base of the electric drill 1 is fixedly connected to the upper surface of a lifting platform 5, and the lifting platform 5 is fixedly connected to an integrated platform 4 and is positioned at the leftmost side. The electric drill 1 can be lifted and lowered, so that flange interface pipes 7 with different diameters can be drilled, and the practicability and applicability of the utility model are greatly improved.
The carrier roller revolving stage 2 rigid coupling is in integrative platform 4 centre, and carrier roller revolving stage 2 is equipped with 4 carrier rollers 21, and the axis level of carrier roller 21, 2 are a pair of, and every pair of carrier roller 21 symmetry sets up.
The carrier roller 21 comprises a rotating shaft 22, a roller body 23 and a bearing seat 24. The roller body 23 is fixedly connected to the rotating shaft 22, two ends of the rotating shaft 22 are mounted on bearings, and the bearings are mounted in the bearing seats 24. The bearing seat 24 is fixedly connected to the integrated platform 4 through a supporting frame 25.
The motor 26 drives the carrier roller 21 to rotate through a transmission mechanism. The transmission mechanism comprises a large belt pulley 27 and a small belt pulley 28, the large belt pulley 27 is arranged on the rotating shaft 22, the small belt pulley 28 is arranged on the output shaft of the motor 26, and the large belt pulley 27 is connected with the small belt pulley 28 through a belt. The motor 26 drives the small belt pulley 28 to rotate, and the small belt pulley 28 drives the large belt pulley 27 and the rotating shaft 22 to rotate through a belt, so that the carrier roller 21 is driven to rotate. The DN1800mm flange interface tube 7 is placed on the carrier roller 21 of the carrier roller turntable 2, the motor 26 drives the carrier roller 21 to rotate, and the carrier roller 21 drives the flange interface tube 7 to rotate.
The chamfering machine 3 is arranged on the integrated platform 4 and is positioned at the rightmost end. The chamfering machine 3 comprises a chamfering cutter 31 and a chamfering cutter motor 32, and the chamfering cutter 31 and the chamfering cutter motor 32 are all existing products. The chamfering tool 31 is arranged on a chamfering tool shaft, the chamfering tool shaft is arranged on a chamfering tool shaft bearing seat 33 through a bearing, the chamfering tool shaft bearing seat 33 is fixedly connected on a chamfering machine base 34, and the chamfering tool motor 32 drives the chamfering tool 31 to rotate through belt transmission.
The translation device 6 comprises a push rod 61, a slide block 62, a slide rail 63 and a base 64. The push rod 61 is a conventional product and is an electric or hydraulic push rod.
The slider 62 is fixedly connected to the bottom of the chamfering machine base 34, the slider 62 is mounted on the sliding rail 63, the rod head of the push rod 61 is fixedly connected to the slider 62, the rod seat of the push rod 61 is fixedly connected to the base 64, the base 64 is fixedly connected to the right end of the integrated platform 4, and the push rod 61 stretches and contracts to drive the chamfering machine 3 to horizontally move. And then flange interface pipes 7 with different lengths can be drilled, so that the practicability and applicability of the utility model are greatly improved.
The utility model realizes that one end of the large-caliber flange interface tube with DN more than 1000mm is drilled with a flange and the other end is chamfered to share the integrated platform 4, and the carrier roller turntable 2 is shared to rotate the flange interface tube 7. Avoiding frequent carrying of the flange interface tube with the large caliber of more than 1000mm, having the advantages of high efficiency, energy saving, small occupied area and convenient operation, reducing the labor intensity of workers and improving the working efficiency.
The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme and the concept of the present utility model, and should be covered by the scope of the present utility model. The methods used in the above examples are conventional methods unless otherwise specified.
Claims (9)
1. A flange drilling, socket chamfer all-in-one for hot mould cast tube, its characterized in that: comprises an electric drill, a carrier roller turntable and a chamfering machine;
the carrier roller turntable comprises at least one pair of carrier rollers, each pair of carrier rollers is symmetrically arranged, the axis of each carrier roller is horizontal, the flange interface tube is placed on each carrier roller, and the carrier rollers drive the flange interface tube to rotate;
the electric drill is positioned at the flange end of the flange interface pipe, and the drill axis of the electric drill is horizontal;
the chamfering machine is positioned at the socket end of the flange interface pipe, and the axis of the chamfering cutter is horizontal;
the electric drill and the chamfering machine share a carrier roller turntable rotary flange interface tube.
2. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 1, characterized in that: the electric drill is fixedly connected to the lifting table, and the lifting table drives the electric drill to lift.
3. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 2, characterized in that: the lifting platform is a scissor type lifting platform and is manual, hydraulic or electric.
4. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 1, characterized in that: the carrier roller comprises a rotating shaft, a roller body and a bearing seat; the roller body is fixedly connected to the rotating shaft, two ends of the rotating shaft are arranged on bearings, and the bearings are arranged in the bearing seats.
5. The flange drilling, spigot chamfering integrated machine for hot die cast pipe according to claim 4, characterized in that: the roller is characterized by further comprising a motor, and the motor drives the roller to rotate through a transmission mechanism.
6. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 5, characterized in that: the transmission mechanism comprises a large belt pulley and a small belt pulley, the large belt pulley is arranged on the rotating shaft, and the small belt pulley is arranged on the motor output shaft.
7. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 1, characterized in that: the chamfering machine further comprises a translation device, wherein the translation device is connected with the chamfering machine and drives the chamfering machine to horizontally move.
8. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 7, characterized in that: the translation device comprises a push rod, a sliding block, a sliding rail and a base; the slide block is fixedly connected to the bottom of the chamfering machine, the slide block is arranged on the slide rail, the rod head of the push rod is fixedly connected to the slide block, the rod seat of the push rod is fixedly connected to the base, and the push rod stretches and contracts to drive the chamfering machine to horizontally move.
9. The flange drilling, spigot chamfering all-in-one machine for hot die cast pipe as claimed in claim 1, characterized in that: the chamfering machine comprises a chamfering cutter and a chamfering cutter motor; the chamfering cutter is arranged on the chamfering cutter shaft, the chamfering cutter shaft is arranged on the chamfering cutter shaft bearing seat through a bearing, and the chamfering cutter motor drives the chamfering cutter to rotate through belt transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320681038.4U CN219403188U (en) | 2023-03-30 | 2023-03-30 | Flange drilling, socket chamfering integrated machine for hot die casting pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320681038.4U CN219403188U (en) | 2023-03-30 | 2023-03-30 | Flange drilling, socket chamfering integrated machine for hot die casting pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219403188U true CN219403188U (en) | 2023-07-25 |
Family
ID=87243110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320681038.4U Active CN219403188U (en) | 2023-03-30 | 2023-03-30 | Flange drilling, socket chamfering integrated machine for hot die casting pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219403188U (en) |
-
2023
- 2023-03-30 CN CN202320681038.4U patent/CN219403188U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240402 Address after: 117000 Beitai Town, Pingshan District, Benxi City, Liaoning Province Patentee after: BENXI BEITAI DUCTILE CAST IRON PIPES CO.,LTD. Country or region after: China Address before: 117000 Beitai Town, Pingshan District, Benxi City, Liaoning Province Patentee before: BENXI BEIYING IRON & STEEL (GROUP) CO.,LTD. Country or region before: China |