CN219403038U - Reinforcing cage reinforcing ring welding and shaping device - Google Patents
Reinforcing cage reinforcing ring welding and shaping device Download PDFInfo
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- CN219403038U CN219403038U CN202320801962.1U CN202320801962U CN219403038U CN 219403038 U CN219403038 U CN 219403038U CN 202320801962 U CN202320801962 U CN 202320801962U CN 219403038 U CN219403038 U CN 219403038U
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Abstract
The utility model belongs to the technical field of building construction accessories, and particularly relates to a welding and shaping device for reinforcement rings of a reinforcement cage, wherein: the positioning frame comprises a support frame and a positioning frame, wherein the positioning frame is fixed at the top of the support frame and comprises eight support plates, and an included angle between the central lines of two adjacent support plates is 45 degrees; at least three sleeve mounting holes are formed in the top plate of the supporting plate; and each of the eight support plates is provided with a limit sleeve which is in threaded connection with a sleeve mounting hole in the support plate where the limit sleeve is positioned. Due to the structure, the utility model improves the processing efficiency, improves the quality of finished products and reduces the labor intensity of workers.
Description
Technical Field
The utility model belongs to the technical field of building construction accessories, and provides a reinforcing ring welding and shaping device for a reinforcement cage, which is capable of improving machining efficiency, improving product quality and reducing labor intensity of workers.
Background
In the building construction process, all types of bridges, bridge pile foundations and cylindrical piers need to be used for reinforcement cages, the reinforcement cages are subjected to in-situ centralized processing by adopting a numerical control seam welder, and the flat-bed vehicle is transported to a construction site. In order to ensure that the reinforcement cage does not generate larger deformation in the transportation and installation processes, and consequently, the thickness control of the reinforcement protection layer is affected, a reinforcement cage reinforcing ring is usually arranged in the reinforcement cage every two meters at intervals so as to ensure that the reinforcement cage has enough rigidity.
The conventional method for manufacturing the reinforcing ring of the existing reinforcement cage is that firstly blanking is carried out according to the size of the reinforcing ring, a bending machine is adopted for bending forming, a joint part is positioned by using a handheld clamp, welding is carried out after the positioning is firm, a clamping area is continuously moved according to a welding operation surface to ensure the positioning size of the joint of the reinforcing ring, the reinforcing steel bar of the joint part cannot be ensured to be coaxial by adopting the method, welding cannot be continuously carried out, the welding quality is affected, welding deformation of the reinforcing ring in the welding process cannot be avoided, the size error of the reinforcing ring after the processing forming is bigger, the operation of workers is time-consuming and labor-consuming, and the efficiency is lower.
Disclosure of Invention
In view of the above, the utility model aims to improve the processing efficiency, improve the quality of finished products and reduce the labor intensity of workers.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a welding and shaping device for reinforcement rings of reinforcement cages, wherein: the positioning frame comprises a support frame and a positioning frame, wherein the positioning frame is fixed at the top of the support frame and comprises eight support plates, and an included angle between the central lines of two adjacent support plates is 45 degrees; at least three sleeve mounting holes are formed in the top plate of the supporting plate;
the eight support plates are respectively a support plate a, a support plate b, a support plate c, a support plate d, a support plate e, a support plate f, a support plate g and a support plate h;
a limiting sleeve is respectively arranged on each of the eight supporting plates and is in threaded connection with sleeve mounting holes on the supporting plate where the limiting sleeve is positioned;
the limit sleeves positioned on the support plate a, the support plate b, the support plate c, the support plate e and the support plate g are positioned on the same radial direction of the circular ring;
the limit sleeves positioned on the support plate d, the support plate f and the support plate h are positioned on the same radial direction of the circular ring;
positioning sleeves are arranged on the support plate a and the support plate b, and the positioning sleeves on the support plate a and the support plate b are positioned in the radial direction of the same circular ring;
the distance between the outer wall of the positioning sleeve positioned on the supporting plate a and the outer wall of the limiting sleeve positioned on the supporting plate a is 2-3 mm plus the diameter of the steel bars of the reinforcement cage reinforcing ring to be welded; the distance between the outer wall of the positioning sleeve positioned on the supporting plate b and the outer wall of the limiting sleeve positioned on the supporting plate b is 2-3 mm plus the diameter of the steel bars of the reinforcement cage reinforcing ring to be welded; the welding operation area of the reinforcement cage reinforcing ring to be welded is formed by the areas surrounded by the positioning sleeve and the limiting sleeve on the supporting plate a and the positioning sleeve and the limiting sleeve on the supporting plate b;
during welding, the inner walls of the steel bars of the reinforcement cage reinforcing ring to be welded are tightly abutted against the outer walls of the limit sleeves on the support plate a, the support plate b, the support plate c, the support plate e and the support plate g; the outer walls of the steel bars to be welded with the reinforcement cage reinforcing rings are tightly abutted against the outer walls of the limit sleeves on the support plate d, the support plate f and the support plate h.
In order to facilitate processing and manufacturing the 'rice' -shaped positioning frame, further, in the scheme, the positioning frame comprises: the inner ends of the eight support plates are welded on the outer wall of the circular ring pipe, and the bottom of the circular ring pipe is fixed at the top of the support frame.
In order to facilitate welding, further, in the scheme: the support frame comprises a rectangular frame (101), four support legs (102) fixed at the bottom of the rectangular frame (101), and gaps for welding operation are formed between the rectangular frame (101) and the'm' -shaped positioning frame.
The beneficial effects of the utility model are as follows:
(1) And the welding positioning of reinforcing rings with different specifications can be realized by changing the positions of the limiting sleeves. Compared with the traditional processing mode, the novel processing method does not need additional clamps, is simpler and more labor-saving, and reduces the labor intensity of workers.
(2) The construction is simple and convenient, the operation is convenient and quick, and the processing efficiency is improved.
(3) The cost is saved, the investment is small, the process is simple and easy to operate, the used materials are easy to obtain, the repeated recycling is realized for one-time investment, and the economy is good.
(4) And the arrangement of the gap during welding and the arrangement of the welding operation area effectively ensure the quality of finished products.
Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model. The objects and other advantages of the utility model may be realized and obtained by means of the instrumentalities and combinations particularly pointed out in the specification.
Drawings
For the purpose of making the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be described in the following preferred detail with reference to the accompanying drawings, in which:
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic top view of a "Mi" shaped positioning frame according to the present utility model;
reference numerals: 1. a support frame; 101. a rectangular frame; 102. support legs; 2. the positioning frame is shaped like a Chinese character 'mi'; 3. a support plate; 301. a supporting plate a; 302. a support plate b; 303. a support plate c; 304. a support plate d; 305. a support plate e; 306. a support plate f; 307. a support plate g; 3084. a supporting plate h; 4. a sleeve mounting hole; 5. a limit sleeve; 6. positioning a sleeve; 7. reinforcing rings of the reinforcement cage to be welded; 8. a circular collar; 9. a slit.
Detailed Description
Other advantages and effects of the present utility model will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present utility model with reference to specific examples. The utility model may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present utility model. It should be noted that the illustrations provided in the following embodiments merely illustrate the basic idea of the present utility model by way of illustration, and the following embodiments and features in the embodiments may be combined with each other without conflict.
Wherein the drawings are for illustrative purposes only and are shown in schematic, non-physical, and not intended to be limiting of the present patent; for the purpose of better illustrating embodiments of the utility model, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the size of the actual product; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted. Furthermore, the present utility model may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
As shown in fig. 1-2, the welding and shaping device for the reinforcement cage reinforcing ring of the utility model comprises the following components: the positioning frame comprises a support frame 1 and a 'rice' -shaped positioning frame 2 fixed at the top of the support frame 1, wherein the 'rice' -shaped positioning frame 2 comprises eight support plates 3, and an included angle between the central lines of two adjacent support plates 3 is 45 degrees; at least three sleeve mounting holes 4 are formed in the top plate of the supporting plate 3;
the eight support plates 3 are respectively a support plate a301, a support plate b302, a support plate c303, a support plate d304, a support plate e305, a support plate f306, a support plate g307 and a support plate h308;
a limit sleeve 5 is arranged on each of the eight support plates 3, and the limit sleeves 5 are in threaded connection with sleeve mounting holes 4 on the support plates 3 where each of the limit sleeves 5 is positioned;
the limit sleeves 5 on the support plate a301, the support plate b302, the support plate c303, the support plate e305 and the support plate g307 are positioned in the radial direction of the same circular ring;
the limit sleeves 5 positioned on the support plate d304, the support plate f306 and the support plate h308 are positioned in the radial direction of the same circular ring;
positioning sleeves 6 are arranged on the support plate a301 and the support plate b302, and the positioning sleeves 6 on the support plate a301 and the support plate b302 are positioned in the radial direction of the same circular ring;
the distance between the outer wall of the positioning sleeve 6 positioned on the supporting plate a301 and the outer wall of the limit sleeve 5 positioned on the supporting plate a301 is 2-3 mm plus the diameter of the steel bars of the reinforcement cage reinforcing ring 7 to be welded; the distance between the outer wall of the positioning sleeve 6 positioned on the supporting plate b302 and the outer wall of the limit sleeve 5 positioned on the supporting plate b302 is 2-3 mm plus the diameter of the steel bars of the reinforcement cage reinforcing ring 7 to be welded; the welding operation area of the reinforcement cage reinforcing ring 7 to be welded is formed by the area surrounded by the positioning sleeve 6 and the limiting sleeve 5 on the supporting plate a301 and the positioning sleeve 6 and the limiting sleeve 5 on the supporting plate b 302;
during welding, the inner walls of the steel bars of the reinforcement cage reinforcing ring 7 to be welded are tightly abutted against the outer walls of the limit sleeve 5 on the support plate a301, the support plate b302, the support plate c303, the support plate e305 and the support plate g 307; the outer walls of the steel bars of the reinforcement cage reinforcing ring 7 to be welded are tightly abutted against the outer walls of the limit sleeve 5 on the support plate d304, the support plate f306 and the support plate h 308. In this embodiment, the top plate of the supporting plate 3 is generally provided with five sleeve mounting holes 4 to be suitable for reinforcement rings 7 of reinforcement cages to be welded with different diameters.
In order to facilitate the preparation of the "m" shaped spacer 2, in the above embodiment, it is preferable that: the inner ends of the eight support plates 3 are welded on the outer wall of the circular ring pipe 8, and the bottom of the circular ring pipe 8 is fixed on the top of the support frame 1. In this embodiment, the circular collar 8 serves as an auxiliary member.
To further facilitate post-welding operations, in the above embodiments, it is preferable that: the support frame 1 further comprises a rectangular frame 101, four support legs 102 fixed at the bottom of the rectangular frame 101, and gaps 9 for welding operation are formed between the rectangular frame 101 and the'm' -shaped positioning frame 2.
In order to reduce the additional investment in preparation materials, in the above embodiment, it is preferable that: the supporting legs 102 are channel steel or angle steel; the rectangular frame 101 is integrally welded by adopting four channel steel or angle steel. The supporting plate 3 adopts channel steel or angle steel. The waste channel steel or angle steel cut by other construction procedures on the site can be selected.
Referring to fig. 1 to 2, the use process of the scheme is as follows: the position of the limit sleeve 5 is adjusted on the support plate 3 where the limit sleeve is positioned according to the diameter of the reinforcement cage reinforcing ring 7 to be welded in advance, and then the reinforcement cage reinforcing ring 7 to be welded is directly placed on the 'rice' -shaped positioning frame 2, so that the inner wall of the reinforcement cage reinforcing ring 7 to be welded is tightly abutted against the outer walls of the limit sleeve 5 on the support plate a301, the support plate b302, the support plate c303, the support plate e305 and the support plate g 307; the outer walls of the steel bars of the reinforcement cage reinforcing ring 7 to be welded are tightly abutted against the outer walls of the limit sleeve 5 on the support plate d304, the support plate f306 and the support plate h 308. Finally, a worker holds a welding gun to weld the joint of the steel bars of the reinforcement cage reinforcing ring 7 to be welded from the welding operation area and/or the gap 9. The whole process improves the processing efficiency, improves the quality of finished products and reduces the labor intensity of workers.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the present utility model, which is intended to be covered by the claims of the present utility model.
Claims (5)
1. Welding and shaping device for reinforcement rings of reinforcement cages is characterized in that: the device comprises a support frame (1), and a 'rice' -shaped positioning frame (2) fixed at the top of the support frame (1), wherein the 'rice' -shaped positioning frame (2) comprises eight support plates (3), and an included angle between central lines of two adjacent support plates (3) is 45 degrees; at least three sleeve mounting holes (4) are formed in the top plate of the supporting plate (3);
the eight support plates (3) are respectively a support plate a (301), a support plate b (302), a support plate c (303), a support plate d (304), a support plate e (305), a support plate f (306), a support plate g (307) and a support plate h (308);
each of the eight support plates (3) is provided with a limit sleeve (5), and the limit sleeves (5) are connected in sleeve mounting holes (4) on the support plate (3) where each limit sleeve is positioned in a threaded manner;
the limit sleeves (5) positioned on the support plate a (301), the support plate b (302), the support plate c (303), the support plate e (305) and the support plate g (307) are positioned on the same radial direction of the circular ring;
the limit sleeves (5) positioned on the support plate d (304), the support plate f (306) and the support plate h (308) are positioned on the same radial direction of the circular ring;
positioning sleeves (6) are arranged on the supporting plate a (301) and the supporting plate b (302), and the positioning sleeves (6) on the supporting plate a (301) and the supporting plate b (302) are positioned in the radial direction of the same circular ring;
the distance between the outer wall of the positioning sleeve (6) positioned on the supporting plate a (301) and the outer wall of the limiting sleeve (5) positioned on the supporting plate a (301) is 2-3 mm plus the diameter of the steel bars of the reinforcement cage reinforcing ring (7) to be welded; the distance between the outer wall of the positioning sleeve (6) positioned on the supporting plate b (302) and the outer wall of the limiting sleeve (5) positioned on the supporting plate b (302) is 2-3 mm plus the diameter of the steel bars of the reinforcement cage reinforcing ring (7) to be welded; the welding operation area of the reinforcement cage reinforcing ring (7) to be welded is formed by the area surrounded by the positioning sleeve (6) and the limiting sleeve (5) on the supporting plate a (301) and the positioning sleeve (6) and the limiting sleeve (5) on the supporting plate b (302);
during welding, the inner walls of the steel bars of the reinforcement cage reinforcing ring (7) to be welded are tightly abutted against the outer walls of the limit sleeves (5) on the support plate a (301), the support plate b (302), the support plate c (303), the support plate e (305) and the support plate g (307); the outer walls of the steel bars of the reinforcement cage reinforcing ring (7) to be welded are tightly abutted against the outer walls of the limit sleeve (5) on the support plate d (304), the support plate f (306) and the support plate h (308).
2. The welding and shaping device for reinforcement cage reinforcing rings according to claim 1, wherein: the inner ends of the eight support plates (3) are welded on the outer wall of the circular ring pipe (8), and the bottom of the circular ring pipe (8) is fixed at the top of the support frame (1).
3. A reinforcing cage reinforcing ring welding and shaping device according to claim 1 or 2, characterized in that: the support frame (1) comprises a rectangular frame (101), four support legs (102) fixed at the bottom of the rectangular frame (101), and gaps (9) for welding operation are formed between the rectangular frame (101) and the 'rice' -shaped positioning frame (2).
4. A reinforcing cage reinforcing ring welding and shaping device as set forth in claim 3, wherein: the supporting legs (102) are channel steel or angle steel; the rectangular frame (101) is integrally welded by adopting four channel steel or angle steel.
5. The welding and shaping device for reinforcement cage reinforcing rings according to claim 1, wherein: the supporting plate (3) adopts channel steel or angle steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320801962.1U CN219403038U (en) | 2023-04-12 | 2023-04-12 | Reinforcing cage reinforcing ring welding and shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320801962.1U CN219403038U (en) | 2023-04-12 | 2023-04-12 | Reinforcing cage reinforcing ring welding and shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219403038U true CN219403038U (en) | 2023-07-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320801962.1U Active CN219403038U (en) | 2023-04-12 | 2023-04-12 | Reinforcing cage reinforcing ring welding and shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219403038U (en) |
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2023
- 2023-04-12 CN CN202320801962.1U patent/CN219403038U/en active Active
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