CN219402937U - Automatic welding equipment for processing esterification reaction kettle - Google Patents
Automatic welding equipment for processing esterification reaction kettle Download PDFInfo
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- CN219402937U CN219402937U CN202320794535.5U CN202320794535U CN219402937U CN 219402937 U CN219402937 U CN 219402937U CN 202320794535 U CN202320794535 U CN 202320794535U CN 219402937 U CN219402937 U CN 219402937U
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Abstract
The utility model discloses automatic welding equipment for processing an esterification reaction kettle, which belongs to the technical field of automatic welding and comprises a fixed frame, wherein a first rotating shaft and a second rotating shaft are respectively connected with an inner cavity of the fixed frame in a rotating way through bearings.
Description
Technical Field
The utility model relates to the technical field of automatic welding, in particular to automatic welding equipment for processing an esterification reaction kettle.
Background
The reaction kettle is widely understood to be a container with physical or chemical reaction, and through structural design and parameter configuration of the container, the functions of heating, evaporating, cooling and low-speed high-speed mixing of technological requirements are realized, and the reaction kettle is widely applied to the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines, foods and the like, and is a pressure container for completing technological processes of vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like.
The multi-column barrel-shaped tank body of the reaction kettle is subjected to manual operation in the prior art when the kettle body is welded, the welding technology is improved along with the mechanized propulsion, semi-automatic operation is realized, manual assistance is still needed, the purpose of automatic operation cannot be realized, the defects of manual operation and semi-automatic operation are that the welding efficiency is low, the accuracy is poor, the requirement of high-precision welding cannot be met, the welding efficiency is low, the requirement of a large number of orders cannot be met, and meanwhile, workers can operate the welding work for a long time, so that the burden is easily caused to bodies.
Disclosure of Invention
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic welding equipment for esterification reaction cauldron processing, includes the fixed frame, the inner chamber of fixed frame is connected with first rotation axis and second rotation axis through the bearing rotation respectively, the surface of first rotation axis and second rotation axis all is fixed with the cylinder, the left side of fixed frame is provided with drive assembly, the cylinder of waiting to weld is placed at the top of cylinder, the front of fixed frame is provided with the fixed box, the inner chamber of fixed box is provided with translation subassembly, translation subassembly's top runs through the fixed box and is fixed with the movable box, the bottom of movable box inner chamber has the mounting panel through fixing base swing joint, the mounting panel is close to one side of cylinder and installs welder, the inner chamber of movable box is provided with the adjusting part that can carry out angle modulation to the mounting panel, the surface of mounting panel is provided with displacement sensor and can weld detection equipment of detecting respectively.
Preferably, the translation subassembly includes positive and negative rotation motor, positive and negative rotation motor's output shaft is fixed with the threaded rod, the other end of threaded rod passes through the bearing and rotates in the inner chamber of fixed case, the surface threaded connection of threaded rod has the thread bush, the outside of thread bush is fixed with the movable block, the top of movable block runs through fixed case and with the bottom fixed connection of movable case.
Preferably, the adjusting component comprises an electric push rod, the electric push rod is fixed at the top of the inner cavity of the movable box, a piston rod of the electric push rod is fixed with a fixed block, the back of the fixed block is movably connected with a connecting rod through a fixed seat, and the other side of the connecting rod is movably connected with the surface of the mounting plate through the fixed seat.
Preferably, the front surface of the inner cavity of the movable box is provided with a sliding groove, the inner cavity of the sliding groove is connected with a sliding block in a sliding mode, and the back surface of the sliding block penetrates through the sliding groove and is fixed on the surface of the fixed block.
Preferably, the driving assembly comprises a driving motor fixed on the left side of the fixed frame, an output shaft of the driving motor is fixedly connected with one end of the first rotating shaft, synchronous wheels are fixed on surfaces of the first rotating shaft and the second rotating shaft, and synchronous belts are connected to surface transmission of the synchronous wheels.
Preferably, the surface of the roller is sleeved with a rubber ferrule, and grooves are formed in two sides of the fixing frame.
Preferably, a limiting block is fixed at the top of the fixed frame, and the right side of the limiting block is in contact with the surface of the cylinder.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, two groups of rollers are arranged in the inner cavity of the fixed frame, then the two groups of rollers rotate in the same direction to synchronously rotate the cylinders to be welded, the cylinders to be welded can be in a relatively static state, meanwhile, the forward and reverse rotation motor is utilized to drive the threaded rod to rotate, then the threaded rod drives the movable block and the movable box to move left and right, so that the position of the welding gun is adjusted, meanwhile, the welding seam between the cylinders is positioned according to the cooperation of the detection equipment, the welding gun is positioned at the welding seam, the welding accuracy is ensured, then the electric push rod is utilized to drive the fixed block to move up and down, then the fixed block is utilized to drive the connecting rod to adjust the angle of the mounting plate, then the distance between the welding gun and the welding seam at the cylinders is utilized to detect, so that the welding gun and the cylinders are in contact welding, automatic operation is realized, the welding accuracy can be improved by utilizing equipment, and the problems of poor traditional manual welding or semiautomatic welding accuracy and low welding efficiency are avoided.
According to the utility model, the rubber ferrule is sleeved on the surface of the roller, so that the friction force between the cylinder and the roller is increased, and the phenomenon that the position relationship between the cylinders at two sides is influenced due to sliding of the cylinders when the cylinders rotate along with the roller is prevented, so that welding deviation is caused.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a fixing frame according to the present utility model;
FIG. 3 is a schematic top view of a stationary box of the present utility model;
fig. 4 is a schematic side view of the movable box of the present utility model.
Reference numerals in the drawings: 1. a fixed frame; 2. a first rotation shaft; 3. a second rotation shaft; 4. a roller; 5. a drive assembly; 51. a driving motor; 52. a synchronizing wheel; 53. a synchronous belt; 6. a cylinder; 7. a fixed box; 8. a translation assembly; 81. a forward and reverse rotation motor; 82. a threaded rod; 83. a thread sleeve; 84. a movable block; 9. a movable box; 10. a mounting plate; 11. a welding gun; 12. an adjustment assembly; 121. an electric push rod; 122. a fixed block; 123. a connecting rod; 13. a displacement sensor; 14. a detection device; 15. a chute; 16. a slide block; 17. and a limiting block.
Description of the embodiments
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The utility model provides an automatic welding device for processing an esterification reaction kettle, which is shown in figures 1-4, and comprises a fixed frame 1, wherein the inner cavity of the fixed frame 1 is respectively connected with a first rotating shaft 2 and a second rotating shaft 3 through bearings in a rotating way, the surfaces of the first rotating shaft 2 and the second rotating shaft 3 are both fixed with a roller 4, the left side of the fixed frame 1 is provided with a driving component 5, the top of the roller 4 is provided with a cylinder 6 to be welded, the front surface of the fixed frame 1 is provided with a fixed box 7, the inner cavity of the fixed box 7 is provided with a translation component 8, the top of the translation component 8 penetrates through the fixed box 7 and is fixedly provided with a movable box 9, the bottom of the inner cavity of the movable box 9 is movably connected with a mounting plate 10 through a fixed seat, one side of the mounting plate 10, which is close to the cylinder 6, the inner cavity of the movable box 9 is provided with an adjusting component 12 capable of adjusting the angle of the mounting plate 10, the surface of the mounting plate 10 is respectively provided with a displacement sensor 13 and a detection device 14 capable of detecting welding seams, two groups of rollers 4 are arranged in the inner cavity of the fixed frame 1, then the two groups of rollers 4 rotate in the same direction to synchronously rotate the cylinders 6 to be welded, the cylinders 6 to be welded are guaranteed to be in a relatively static state, meanwhile, the positive and negative rotating motor 81 is utilized to drive the threaded rod 82 to rotate, then the threaded rod 82 drives the movable block 84 and the movable box 9 to move left and right, the position of the welding gun 11 is adjusted, meanwhile, the welding seams between the cylinders 6 are positioned according to the cooperation of the detection device 14, the welding gun 11 is positioned at the welding seams, the welding accuracy is guaranteed, then the electric push rod 121 is utilized to drive the fixed block 122 to move up and down, the fixed block 122 is utilized to drive the connecting rod 123 to adjust the angle of the mounting plate 10, and then, the distance between the welding gun 11 and the welding seam at the position of the cylinder 6 is detected by using the displacement sensor 13, so that the welding gun 11 and the cylinder 6 are in contact welding, automatic operation is realized, the welding accuracy can be improved by using equipment and instruments, and the problems of poor accuracy and low welding efficiency of the traditional manual welding or semi-automatic welding are avoided.
The translation subassembly 8 includes positive and negative rotation motor 81, positive and negative rotation motor 81's output shaft is fixed with threaded rod 82, threaded rod 82's the other end passes through the bearing and rotates in the inner chamber of fixed case 7, threaded rod 82's surface threaded connection has thread bush 83, thread bush 83's the outside is fixed with movable block 84, the top of movable block 84 runs through fixed case 7 and with the bottom fixed connection of movable case 9, utilize positive and negative rotation motor 81 to drive threaded rod 82 and rotate, make threaded rod 82 drive movable block 84 through thread bush 83, make movable block 84 about move the position of welder 11 adjust, ensure welder 11 and welding seam are in the same position.
The adjusting part 12 includes electric putter 121, electric putter 121 is fixed in the top of movable box 9 inner chamber, and electric putter 121's piston rod is fixed with fixed block 122, and fixed block 122's the back has connecting rod 123 through fixing base swing joint, and the opposite side of connecting rod 123 passes through fixing base swing joint in the surface of mounting panel 10, utilizes electric putter 121 to drive fixed block 122 and reciprocates, then utilizes connecting rod 123 to drive mounting panel 10 and deflect, makes the distance between welder 11 and the drum 6 change, conveniently welds the drum 6 of equidimension not.
The spout 15 has been seted up in the front of movable box 9 inner chamber, and the inner chamber sliding connection of spout 15 has slider 16, and the back of slider 16 runs through spout 15 and is fixed in the surface of fixed block 122, utilizes slider 16 to slide at the inner chamber of spout 15, conveniently carries out spacing to fixed block 122, ensures the stability of mounting panel 10, prevents that mounting panel 10 from taking place to rock, changes the distance between welder 11 and the drum 6.
The driving assembly 5 comprises a driving motor 51 fixed on the left side of the fixed frame 1, an output shaft of the driving motor 51 is fixedly connected with one end of the first rotating shaft 2, synchronizing wheels 52 are fixed on the surfaces of the first rotating shaft 2 and the second rotating shaft 3, a synchronous belt 53 is connected to the surface of the synchronizing wheels 52 in a transmission mode, the driving motor 51 drives the first rotating shaft 2 to rotate, then the first rotating shaft 2 drives the second rotating shaft 3 to synchronously rotate through the synchronizing wheels 52 and the synchronous belt 53, the front-back front-side rollers 4 synchronously rotate the cylinders 6, and synchronous rotation of the cylinders 6 on two sides is guaranteed.
The rubber ring is sleeved on the surface of the roller 4, grooves are formed in two sides of the fixed frame 1, the rubber ring is sleeved on the surface of the roller 4, friction force between the cylinder 6 and the roller 4 is increased, sliding of the cylinder 6 along with rotation of the roller 4 is prevented, the position relationship between the cylinders 6 on two sides is affected, and welding deviation is caused.
A limiting block 17 is fixed at the top of the fixed frame 1, the right side of the limiting block 17 is in contact with the surface of the cylinder 6, the limiting block 17 is used for limiting the cylinder 6 on one side, the cylinder 6 is prevented from moving left and right on the surface of the roller 4, and meanwhile, positioning processing is performed on the cylinder 6.
When the welding gun welding device is specifically used, two groups of cylinders 6 to be welded are transferred onto the roller 4 by using lifting equipment, then the driving motor 51 is started, then the driving motor 51 drives the first rotating shaft 2 to rotate, then the first rotating shaft 2 drives the second rotating shaft 3 to synchronously rotate through the synchronizing wheel 52 and the synchronizing belt 53, then the first rotating shaft 2 and the second rotating shaft 3 rotate in the same direction, then the first rotating shaft 2 and the second rotating shaft 3 drive the roller 4 to drive the cylinder 6, the cylinder 6 rotates on the roller 4, then the forward and backward motor 81 is started, then the forward and backward motor 81 drives the threaded rod 82 to rotate, meanwhile, the threaded rod 82 drives the threaded sleeve 83 to move left and right on the surface of the threaded rod 82, the threaded sleeve 83 drives the movable block 84 to drive the movable box 9 left and right, then the detection equipment 14 on the surface of the mounting plate 10 recognizes and searches for a welding seam on the cylinder 6, the welding gun 11 is aligned with the welding seam, meanwhile, the displacement sensor 13 detects the distance between the welding gun 11 and the cylinder 6, then the electric push rod 121 is started, the fixed block 122 moves up and down in the inner cavity of the movable box 9, the fixed block 122 is driven by the electric push rod 122, and the fixed block 122 deflects through the connecting rod 123 to the angle to deflect the mounting plate 10, the welding gun 11 is driven by the angle to the welding gun 11 to the welding gun 6 around the welding seam 6, and the welding seam 6 is processed.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Automatic welding equipment for processing esterification reaction kettles, comprising a fixed frame (1), and the automatic welding equipment is characterized in that: the inner cavity of fixed frame (1) is connected with first rotation axis (2) and second rotation axis (3) through the bearing rotation respectively, the surface of first rotation axis (2) and second rotation axis (3) all is fixed with cylinder (4), the left side of fixed frame (1) is provided with drive assembly (5), cylinder (6) to be welded have been placed at the top of cylinder (4), the front of fixed frame (1) is provided with fixed case (7), the inner cavity of fixed case (7) is provided with translation subassembly (8), the top of translation subassembly (8) runs through fixed case (7) and is fixed with movable case (9), the bottom of movable case (9) inner cavity is through fixing base swing joint mounting panel (10), welder (11) are installed to one side that mounting panel (10) are close to cylinder (6), the inner cavity of movable case (9) is provided with can carry out angle modulation's regulation subassembly (12), the surface of movable case (10) is provided with displacement sensor (13) and can detect equipment (14) of detecting butt welding respectively.
2. The automated welding apparatus for esterification reactor processing of claim 1, wherein: the translation subassembly (8) is including positive and negative rotation motor (81), the output shaft of positive and negative rotation motor (81) is fixed with threaded rod (82), the other end of threaded rod (82) is rotated in the inner chamber of fixed box (7) through the bearing, the surface threaded connection of threaded rod (82) has thread bush (83), the outside of thread bush (83) is fixed with movable block (84), the top of movable block (84) runs through fixed box (7) and with the bottom fixed connection of movable box (9).
3. The automated welding apparatus for esterification reactor processing of claim 1, wherein: the adjusting component (12) comprises an electric push rod (121), the electric push rod (121) is fixed at the top of an inner cavity of the movable box (9), a piston rod of the electric push rod (121) is fixed with a fixed block (122), the back of the fixed block (122) is movably connected with a connecting rod (123) through a fixed seat, and the other side of the connecting rod (123) is movably connected with the surface of the mounting plate (10) through the fixed seat.
4. The automated welding apparatus for esterification reactor processing of claim 1, wherein: the front of the inner cavity of the movable box (9) is provided with a sliding groove (15), the inner cavity of the sliding groove (15) is connected with a sliding block (16) in a sliding mode, and the back of the sliding block (16) penetrates through the sliding groove (15) and is fixed on the surface of the fixed block (122).
5. The automated welding apparatus for esterification reactor processing of claim 1, wherein: the driving assembly (5) comprises a driving motor (51) fixed on the left side of the fixed frame (1), an output shaft of the driving motor (51) is fixedly connected with one end of the first rotating shaft (2), synchronous wheels (52) are fixed on the surfaces of the first rotating shaft (2) and the second rotating shaft (3), and synchronous belts (53) are connected to the surface of the synchronous wheels (52) in a transmission mode.
6. The automated welding apparatus for esterification reactor processing of claim 1, wherein: the surface of the roller (4) is sleeved with a rubber ferrule, and grooves are formed in two sides of the fixing frame (1).
7. The automated welding apparatus for esterification reactor processing of claim 1, wherein: a limiting block (17) is fixed at the top of the fixed frame (1), and the right side of the limiting block (17) is in contact with the surface of the cylinder (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320794535.5U CN219402937U (en) | 2023-04-12 | 2023-04-12 | Automatic welding equipment for processing esterification reaction kettle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320794535.5U CN219402937U (en) | 2023-04-12 | 2023-04-12 | Automatic welding equipment for processing esterification reaction kettle |
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| CN219402937U true CN219402937U (en) | 2023-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202320794535.5U Active CN219402937U (en) | 2023-04-12 | 2023-04-12 | Automatic welding equipment for processing esterification reaction kettle |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116921952A (en) * | 2023-08-25 | 2023-10-24 | 江苏工搪化工设备有限公司 | Support leg welding equipment for glass lining equipment machining |
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2023
- 2023-04-12 CN CN202320794535.5U patent/CN219402937U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116921952A (en) * | 2023-08-25 | 2023-10-24 | 江苏工搪化工设备有限公司 | Support leg welding equipment for glass lining equipment machining |
| CN116921952B (en) * | 2023-08-25 | 2024-06-25 | 江苏工搪化工设备有限公司 | Support leg welding equipment for glass lining equipment machining |
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