CN219402081U - Steel wire winding equipment for PE reinforced composite pipe production - Google Patents

Abstract

The utility model provides steel wire winding equipment for PE reinforced composite pipe production, belongs to the technical field of composite pipe production, and aims to solve the technical problems that an existing steel wire winding device cannot adjust the tension of steel wires and is not beneficial to improving the production quality. The device comprises a frame, wherein a rotating cylinder is rotatably arranged on the frame, strip-shaped slits are formed in the side wall of the rotating cylinder, two moving frames are arranged on two sides of the rotating cylinder, a fixed sleeve is fixed on the moving frames, a rotating rod is arranged on the inner side of the fixed sleeve, a threaded rod is fixed on the moving frames, a sliding sleeve is sleeved at the upper end of the threaded rod, a retaining shoulder is arranged on the outer side of the sliding sleeve, a nut is connected to the threaded rod in a threaded manner, and a spring is sleeved on the outer side of the threaded rod; the utility model can adjust the tension of the steel wire according to the requirement in actual production, thereby improving the quality of the product; the steel wire coil is convenient to install, and steel wire coils with different specifications can be fixed; the parts easy to wear can be replaced, and the maintenance cost of the device is reduced.

Description

Steel wire winding equipment for PE reinforced composite pipe production

Technical Field

The utility model belongs to the technical field of composite pipe production, and relates to steel wire winding equipment for PE reinforced composite pipe production.

Background

The reinforced PE pipe is a polyethylene composite pipe, a layer of spiral steel wire is wound on an inner core pipe during production, then the PE outer layer is coated on the surface of the reinforced PE pipe, the reinforced PE pipe has the characteristics of strong pressure resistance and the like, and is widely applied to engineering projects such as urban water supply and drainage, agricultural irrigation and the like, steel wire winding is generally carried out on the steel wire in a winding state along the outer side of the inner layer of the PE pipe, the steel wire is wound on the inner layer of the PE pipe through tension, the specifications of the wound steel wires are different for PE pipes of different types, and the required tension of the steel wires of different specifications is also different.

Through the search, for example, chinese patent literature discloses a uninterrupted wire winding device for PE reinforced composite pipe production [ application number: CN201910056728.9; publication No.: CN109693357B ]. This kind of steel wire winding device, the on-line screen storage device comprises a base, the top welding of base has two slide rails, two equal sliding connection has the slider in the slide rail, two the welding has the sliding trolley between the slider, the bottom welding of sliding trolley has the traction block, the right side of traction block has been seted up and has been corresponded with the lead screw, the right side welding at base top has the fixed block, the motor is installed on the right side of fixed block, although it improves PE pipe production efficiency and reduces the rejection rate, has practiced thrift manufacturing cost, but can not adjust the tensioning force of steel wire according to actual production needs, is unfavorable for improving production quality.

Based on the above, we design a steel wire winding device for PE reinforced composite pipe production.

Disclosure of Invention

The utility model aims at solving the problems in the prior art, and provides steel wire winding equipment for PE reinforced composite pipe production, which aims to solve the technical problems that: how to adjust the tension of the steel wire when the PEPE reinforced composite pipe winds the steel wire, and improve the quality of products.

The aim of the utility model can be achieved by the following technical scheme:

the utility model provides a PE adds muscle compound tube production and uses steel wire winding equipment, which comprises a frame, it is provided with the rotating cylinder to rotate in the frame, and be equipped with in the frame and be used for driving rotating cylinder pivoted actuating mechanism, the bar seam has been seted up on the rotating cylinder lateral wall, rotating cylinder both sides are provided with two symmetrical distribution's movable frame, and be equipped with the clamping mechanism who is used for adjusting two movable frame symmetrical motion on the rotating cylinder, be fixed with fixed sleeve on the movable frame, fixed sleeve internal fixation has two bearings, the bearing inboard is provided with the dwang, the tip of dwang is provided with the toper top, the installation mouth has been seted up on the movable frame, be fixed with the threaded rod on the installation mouth inner wall, threaded rod upper end slip cap is equipped with the sliding sleeve, the sliding sleeve outside is provided with the fender shoulder, the tip of sliding sleeve is fixed with the extrusion piece, threaded connection has the nut on the threaded rod, the threaded rod outside cover is equipped with the spring, and the both ends of spring keep off shoulder and nut counterbalance respectively.

The driving mechanism comprises a mounting plate fixed on the frame, a driving motor is mounted on the mounting plate, a driving gear is fixed on an output shaft of the driving motor, and a toothed ring meshed with the driving gear is fixed on the outer side of the rotating cylinder.

By adopting the structure, the driving motor drives the driving gear to rotate, then the rotating cylinder is driven to rotate through the toothed ring, and the rotating speed of the rotating cylinder can be changed by adjusting the rotating speed of the driving motor, so that the winding density of the steel wire is changed.

The clamping mechanism comprises four sliding rods, the four sliding rods are respectively fixed on two sides of the rotating cylinder, two sliding holes are formed in the moving frame, the moving frame is arranged on the sliding rods at corresponding positions in a sliding mode, an installation seat is fixed on the rotating cylinder, a rotating shaft is rotationally arranged in the installation seat, threads which are symmetrically distributed are formed in two ends of the rotating shaft, threaded holes are formed in the moving frame, the moving frame is in threaded connection with the rotating shaft, and rotating wheels are fixed at two ends of the rotating shaft.

By adopting the structure, an operator can control the rotation of the rotating shaft through the rotating wheel, when the steel wire coil is installed, the two moving frames can move to two sides, the steel wire coil is placed between the two conical tops, then the two moving frames move to the middle, and the steel wire coil is clamped through the two conical tops.

The outside cover of toper top is equipped with detachable toper cover, and the toper cover is made by the rubber material, and the antiskid line has been seted up in the toper cover outside, and the toper cover inboard is provided with stable muscle, and the toper top outside has been seted up the stable groove that matches with stable muscle.

By adopting the structure, when the conical sleeve is used, the conical sleeve is contacted with the steel wire coil, the friction force between the conical sleeve and the steel wire coil is large, the relative sliding can be prevented, and the conical sleeve can be replaced when the conical sleeve is worn seriously along with long-time use.

The upper end of extrusion piece is provided with the extrusion pad, and the bottom integrated into one piece of extrusion pad has the sand grip, and the upper end of extrusion piece has seted up with sand grip assorted recess, and the sand grip be with the recess inside.

By adopting the structure, the extrusion pad is propped against the rotating rod, when the abrasion is serious, the nut can be adjusted to the lowest position, then the sliding sleeve slides downwards, the extrusion pad is moved out of the fixed sleeve, and then the extrusion pad is slid sideways to be taken down, so that a new extrusion pad is replaced.

The two sides of the strip-shaped seam are respectively provided with a rotating roller in a rotating way, and the two rotating rollers are symmetrically distributed.

By adopting the structure, when the steel wire passes through the strip-shaped seam and is connected with the inner side of the PE pipe passing through the inner side of the rotating cylinder, the steel wire can be contacted with one of the rotating rollers, when the steel wire is pulled, the rotating rollers rotate along with the movement of the steel wire, the friction born by the steel wire is small, and the generated noise is small.

Compared with the prior art, the steel wire winding equipment for producing the PE reinforced composite pipe has the following advantages:

1. through actuating mechanism, rotation section of thick bamboo, nut, spring and extrusion piece for operating personnel can adjust the steel wire tensioning force when twining according to the specification of steel wire and the needs during actual production, changes the dynamics of tightly winding of steel wire, improves product quality.

2. Through clamping mechanism, make things convenient for operating personnel to install the wire reel, can fix the wire reel of different specifications moreover, enlarged the application scope of device.

3. Through toper cover and extrusion pad for the device can be changed the part of wearing and tearing easily, improves the stability that the device used for a long time, reduces the cost of maintenance of device, improves practical value.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic view of a partial structure of the present utility model;

FIG. 3 is a schematic view of the structure of the inside of the fixing sleeve in the present utility model;

fig. 4 is a schematic view showing the structure of the pressing pad in the present utility model.

In the figure: 1. a frame; 2. a rotating cylinder; 3. a strip-shaped slit; 4. a moving rack; 5. a fixed sleeve; 6. a bearing; 7. a rotating lever; 8. a conical roof; 9. a mounting port; 10. a threaded rod; 11. a sliding sleeve; 12. extruding a block; 13. a nut; 14. a spring; 15. a mounting plate; 16. a driving motor; 17. a drive gear; 18. a toothed ring; 19. a slide bar; 20. a slide hole; 21. a mounting base; 22. a rotating shaft; 23. a threaded hole; 24. a rotating wheel; 25. a conical sleeve; 26. anti-skid lines; 27. a stabilizing groove; 28. stabilizing ribs; 29. a squeeze pad; 30. a convex strip; 31. a groove; 32. and (5) rotating the roller.

Detailed Description

The technical scheme of the patent is further described in detail below with reference to the specific embodiments.

Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present patent and are not to be construed as limiting the present patent.

In the description of this patent, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the patent and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and are therefore not to be construed as limiting the patent.

In the description of this patent, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the terms in this patent will be understood by those of ordinary skill in the art as the case may be.

Referring to fig. 1-4, this embodiment provides a steel wire winding device for producing a PE reinforced composite pipe, which comprises a frame 1, a rotating drum 2 is rotatably arranged on the frame 1, a driving mechanism for driving the rotating drum 2 to rotate is arranged on the frame 1, a strip-shaped slot 3 is formed on the side wall of the rotating drum 2, two symmetrically distributed movable frames 4 are arranged on two sides of the rotating drum 2, a clamping mechanism for adjusting the symmetrical movement of the two movable frames 4 is arranged on the rotating drum 2, a fixed sleeve 5 is fixed on the movable frame 4, two bearings 6 are fixed in the fixed sleeve 5, a rotating rod 7 is arranged on the inner side of the bearing 6, a conical top 8 is arranged at the end part of the rotating rod 7, a mounting opening 9 is formed on the inner wall of the mounting opening 9, a threaded rod 10 is fixed on the upper end sliding sleeve of the threaded rod 10, a sliding sleeve 11 is arranged on the outer side of the sliding sleeve 11, a pressing block 12 is fixed at the end part of the sliding sleeve 11, a threaded rod 13 is connected with a nut 14, two ends of the spring 14 are respectively abutted against the pressing block shoulders 13.

The driving mechanism comprises a mounting plate 15 fixed on the frame 1, a driving motor 16 is mounted on the mounting plate 15, a driving gear 17 is fixed on an output shaft of the driving motor 16, and a toothed ring 18 meshed with the driving gear 17 is fixed on the outer side of the rotating cylinder 2; the driving motor 16 drives the driving gear 17 to rotate, then the toothed ring 18 drives the rotating cylinder 2 to rotate, and the rotating speed of the rotating cylinder 2 can be changed by adjusting the rotating speed of the driving motor 16, so that the winding density of the steel wire is changed.

The clamping mechanism comprises four slide bars 19, the four slide bars 19 are respectively fixed on two sides of the rotating cylinder 2, two slide holes 20 are formed in the moving frame 4, the moving frame 4 is arranged on the slide bars 19 at corresponding positions in a sliding manner, an installation seat 21 is fixed on the rotating cylinder 2, a rotating shaft 22 is rotationally arranged in the installation seat 21, threads which are symmetrically distributed are formed at two ends of the rotating shaft 22, threaded holes 23 are formed in the moving frame 4, the moving frame 4 is in threaded connection with the rotating shaft 22, and rotating wheels 24 are respectively fixed at two ends of the rotating shaft 22; the operator controls the rotation of the rotation shaft 22 by rotating the wheel 24, and when the wire coil is mounted, the two moving frames 4 can be moved to both sides, the wire coil is placed between the two conical roofs 8, and then the two moving frames 4 are moved to the middle, and the wire coil is clamped by the two conical roofs 8.

The outer side of the conical top 8 is sleeved with a detachable conical sleeve 25, the conical sleeve 25 is made of rubber materials, the outer side of the conical sleeve 25 is provided with anti-skid patterns 26, the inner side of the conical sleeve 25 is provided with stabilizing ribs 28, and the outer side of the conical top 8 is provided with stabilizing grooves 27 matched with the stabilizing ribs 28; when in use, the conical sleeve 25 is contacted with the steel wire coil, the friction force between the conical sleeve 25 and the steel wire coil is large, the relative sliding can be prevented, and the conical sleeve 25 can be replaced when being worn seriously along with long-time use.

The upper end of the extrusion block 12 is provided with an extrusion pad 29, the bottom of the extrusion pad 29 is integrally formed with a convex strip 30, the upper end of the extrusion block 12 is provided with a groove 31 matched with the convex strip 30, and the convex strip 30 is arranged in the groove 31; the pressing pad 29 is abutted against the rotating rod 7, when the abrasion is serious, the nut 13 can be adjusted to the lowest position, then the sliding sleeve 11 is slid downwards, so that the pressing pad 29 is removed from the fixed sleeve 5, and then the pressing pad 29 is slid sideways to be taken down, and a new pressing pad 29 is replaced.

The two sides of the strip-shaped slit 3 are respectively provided with a rotating roller 32 in a rotating way, and the two rotating rollers 32 are symmetrically distributed; when the steel wire passes through the strip-shaped seam 3 and is connected with the inner side of the PE pipe passing through the inner side of the rotating cylinder 2, the steel wire can be contacted with one of the rotating rollers 32, when the steel wire is pulled, the rotating roller 32 rotates along with the movement of the steel wire, the friction born by the steel wire is small, and the generated noise is small.

In this embodiment, the above fixing methods are all the most commonly used fixing methods in the art, such as welding, bolting, etc.; the above electrical components, such as the driving motor 16, are all products of the prior art, and can be directly purchased and used in the market, and the specific principle is not repeated.

The working principle of the utility model is as follows:

before using, the operating personnel can move two movable frames 4 to the both sides through the rotation of the rotation shaft 22 of rotation wheel 24 control, place the steel wire reel between two toper tops 8, then move two movable frames 4 to the centre again, press from both sides tight with the steel wire reel through two toper covers 25, then according to the specification of steel wire and the needs of actual production, adjust the height of nut 13, change the length of spring 14, and then change the pressure between extrusion pad 29 and dwang 7, adjust the pulling force that the steel wire reel rotated needs, when using, PE inboard passes a rotary drum 2, pass the steel wire and be connected with PE inboard of tubes through strip seam 3, in winding up the in-process, driving motor 16 drives driving gear 17 and rotates, then drive rotary drum 2 through toothed ring 18 and rotate, make the steel wire twine on PE intraductal layer, and the tensioning force of steel wire can pull the steel wire reel just this moment rotate, the operating personnel can adjust the tensioning force of steel wire according to actual needs, product quality has been improved, and the conical cover 25 contacts with the steel wire reel, frictional force between the two is great, can prevent relative slip, and with long-time use, can take out the extrusion pad 29 when the sliding pad 29, when the sliding pad 29 is changed seriously, when the sliding pad 29 is moved down to the change, and the sliding pad is changed severely, when the sliding pad 29 is moved down to the position is changed, and the sliding pad 29 is changed to the position is changed to the very severely, the side is changed, the roll is changed, and the extrusion pad is changed, and the friction pad is changed, and the life is changed, and can be worn down, and can be changed.

While the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes may be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims (6)

1. The utility model provides a PE adds muscle compound pipe production and uses steel wire winding equipment, which comprises a frame (1), a serial communication port, rotate on frame (1) and be provided with rotary drum (2), and be equipped with on frame (1) and be used for driving rotary drum (2) pivoted actuating mechanism, strip seam (3) have been seted up on rotary drum (2) lateral wall, rotary drum (2) both sides are provided with two symmetrical distribution's removal frame (4), and be equipped with the clamping mechanism who is used for adjusting two removal frame (4) symmetrical motion on rotary drum (2), be fixed with fixed sleeve (5) on removal frame (4), fixed sleeve (5) internal fixation has two bearings (6), bearing (6) inboard is provided with dwang (7), the tip of dwang (7) is provided with toper top (8), set up installing port (9) on removal frame (4), be fixed with threaded rod (10) on the inner wall of installing port (9), threaded rod (10) upper end sliding sleeve is equipped with sliding sleeve (11), the outside of sliding sleeve (11) is provided with keeps off the shoulder, the end fixing of sliding sleeve (11) has extrusion piece (12), be connected with two ends (14) on sliding sleeve (10) and the threaded rod (14) are equipped with nut (14) and the both ends of threaded nut (13) respectively.

2. The steel wire winding device for producing the PE reinforced composite pipe according to claim 1, wherein the driving mechanism comprises a mounting plate (15) fixed on the frame (1), a driving motor (16) is mounted on the mounting plate (15), a driving gear (17) is fixed on an output shaft of the driving motor (16), and a toothed ring (18) meshed with the driving gear (17) is fixed on the outer side of the rotating cylinder (2).

3. The steel wire winding device for producing the PE reinforced composite pipe according to claim 1 or 2, wherein the clamping mechanism comprises four sliding rods (19), the four sliding rods (19) are respectively fixed on two sides of the rotating cylinder (2), two sliding holes (20) are formed in the moving frame (4), the moving frame (4) is slidably arranged on the sliding rods (19) at corresponding positions, the mounting seat (21) is fixedly arranged on the rotating cylinder (2), the rotating shaft (22) is rotationally arranged on the mounting seat (21), symmetrically distributed threads are formed at two ends of the rotating shaft (22), threaded holes (23) are formed in the moving frame (4), the moving frame (4) is in threaded connection with the rotating shaft (22), and rotating wheels (24) are fixedly arranged at two ends of the rotating shaft (22).

4. The steel wire winding device for producing the PE reinforced composite pipe according to claim 1, wherein a detachable conical sleeve (25) is sleeved on the outer side of the conical top (8), the conical sleeve (25) is made of rubber materials, anti-skid patterns (26) are formed on the outer side of the conical sleeve (25), stabilizing ribs (28) are arranged on the inner side of the conical sleeve (25), and stabilizing grooves (27) matched with the stabilizing ribs (28) are formed on the outer side of the conical top (8).

5. The steel wire winding device for producing the PE reinforced composite pipe according to claim 1, wherein the extrusion pad (29) is arranged at the upper end of the extrusion block (12), the convex strips (30) are integrally formed at the bottom of the extrusion pad (29), the grooves (31) matched with the convex strips (30) are formed at the upper end of the extrusion block (12), and the convex strips (30) are arranged inside the grooves (31).

6. The steel wire winding device for producing the PE reinforced composite pipe according to claim 1, wherein the two sides of the strip-shaped slit (3) are rotatably provided with rotating rollers (32), and the two rotating rollers (32) are symmetrically distributed.