CN219399955U

CN219399955U - Multi-tank feed liquid mixing feeder for chemical industry

Info

Publication number: CN219399955U
Application number: CN202320091322.6U
Authority: CN
Inventors: 赵辉; 朱斌
Original assignee: Wuxi Weibang Industrial Equipment CoMplete Technology Co ltd
Current assignee: Wuxi Weibang Industrial Equipment CoMplete Technology Co ltd
Priority date: 2023-01-31
Filing date: 2023-01-31
Publication date: 2023-07-25
Anticipated expiration: 2033-01-31

Abstract

The utility model discloses a multi-tank feed liquid mixing and conveying machine for chemical industry, which comprises a mixing tank, a jacket control mechanism, a feeding box and a rotating box, wherein a temperature control jacket is arranged at the inner wall of the mixing tank, a feeding pipe is connected between the mixing tank and the feeding box, a pressure maintaining mechanism, a cleaning mechanism and a sterilizing mechanism are connected on the feeding pipe, a material transferring pipe is connected between the mixing tank and the rotating box, and a pressure maintaining pipe is connected between the feeding pipe and the pressure maintaining mechanism. According to the multi-tank feed liquid mixing and conveying machine for chemical industry, raw material liquids are sequentially mixed to generate reaction, the whole process is kept airtight and clean, the process is kept controllable, the multi-tank feed liquid mixing and conveying machine can be automatically set according to user requirements, the problem of adding amount of the raw material liquids during sequential mixing and the accuracy of temperature control can be solved in principle, and meanwhile, pollution of external environment to finished products during traditional mixing is avoided.

Description

Multi-tank feed liquid mixing feeder for chemical industry

Technical Field

The utility model relates to the field of liquid preparation technology, in particular to a multi-tank material liquid mixing and conveying machine for chemical industry.

Background

The multi-tank material liquid mixing and conveying machine is a complete set of equipment applying a PLC control technology, and in the industries of chemical industry, food, medicine and the like, a plurality of materials are mixed together according to a proportion, and chemical reaction is carried out under a specific environment to obtain a final product, so that the most common technological process at present is realized. In order to shorten the production period of the product, ensure the safety of production and ensure the large environment for harvesting high-quality products, the mixing configuration is indispensable in the industries such as chemical industry. And the material configuration system capable of high-quality production has the highest requirement on the automation degree in the same industry. The Siemens PLC can be widely applied to automatic products, and S7-1500 series CPUs belong to workshop-level CPUs. But has powerful communication function, panel display diagnosis information and technical performance. The energy level of the CPU can be judged according to the size of an actual module, codes and data stored in a 1515-level CPU built-in working memory are more, and the receivable functional blocks are more, so that the CPU can have various possibilities in the field of medicine mixing configuration, and along with the continuous development of technology, the requirements of people on the manufacturing process of the multi-tank material-liquid mixing conveyor are higher and higher.

The existing multi-tank feed liquid mixing and conveying machine has certain defects when in use, raw material liquids cannot be well mixed according to sequence and react, the control is troublesome, the use of people is not facilitated, and the environment outside the traditional mixing machine is easy to pollute the finished product, so that certain adverse effects are brought to the use process of people.

Disclosure of Invention

(one) solving the technical problems

Aiming at the defects of the prior art, the utility model provides the multi-tank feed liquid mixing feeder for chemical industry, which enables raw material liquids to be mixed in sequence to generate reaction, the whole process is kept airtight and clean, the process is kept controllable, the multi-tank feed liquid mixing feeder can be automatically set according to the requirements of users, the quantity of the added raw material liquids in the sequential mixing process can be solved in principle, the temperature control is accurate, the pollution of the external environment to the finished product in the traditional mixing process is avoided, and the problems in the background art can be effectively solved.

(II) technical scheme

In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: the utility model provides a chemical industry is with mixed material conveyer of multi-tank feed liquid, includes mixing tank, presss from both sides cover control mechanism, feeding case and material conversion case, the temperature control is pressed from both sides cover in the inner wall position of mixing tank, be connected with the inlet pipe between mixing tank and the feeding case, be connected with pressurize mechanism, wiper mechanism and sterilization mechanism on the inlet pipe, be connected with material conversion pipe between mixing tank and the material conversion case.

Preferably, a pressure maintaining pipe is connected between the feeding pipe and the pressure maintaining mechanism, a cleaning pipe is connected between the feeding pipe and the cleaning mechanism, a sterilizing pipe is connected between the feeding pipe and the sterilizing mechanism, and a jacket connecting pipe is connected between the mixing tank and the jacket control mechanism.

Preferably, the outer wall position of mixing tank is integrative to be located there is the sheath, the bottom position location of sheath is installed the tank bracket, be connected with the monitor on the material transfer pipe, the bottom location of material transfer case is installed the tank bracket.

Preferably, the pressure maintaining mechanism is communicated with the feeding pipe through a pressure maintaining pipe, the cleaning mechanism is communicated with the feeding pipe through a cleaning pipe, and the sterilizing mechanism is communicated with the feeding pipe through a sterilizing pipe.

Preferably, the mixing tank and the sheath are integrally formed through casting, and the sheath and the tank seat are integrally positioned through welding.

Preferably, the mixing tank is connected with the feeding box through a feeding pipe, and the mixing tank is connected with the jacket control mechanism through a jacket connecting pipe.

(III) beneficial effects

Compared with the prior art, the utility model provides a multi-tank feed liquid mixing and conveying machine for chemical industry, which has the following beneficial effects: the multi-tank feed liquid mixing and conveying machine for chemical industry enables raw material liquids to be mixed in sequence to generate reaction, the whole process is kept airtight and clean, the process is kept controllable, the multi-tank feed liquid mixing and conveying machine can be set automatically according to user requirements, the adding amount of the raw material liquids in the process of mixing in sequence can be solved in principle, the temperature control is accurate, meanwhile, pollution of the external environment to finished products in the traditional mixing process is avoided, the application of the PLC enables feed liquid balancing to be high in accuracy and simple in operability, and the whole process flow can be converted into a report form which is easier to intuitively know the system. And several functions are attached to the control by the PLC. Such as: monitoring the running state of the system, batch processing the operation formula, and recording the starting time, the staff, the trimming amount and other various data of the operation formula. The monitoring of the system operation can check the opening condition of the valve on the touch screen, and the data of the sensor or the generation of an alarm. Parameters of various aspects can be recorded before the system is operated in batch processing of the operation formula, the emergency processing time in the system operation process is not needed, and risks are reduced. The recorded multi-aspect data can be analyzed after the analysis solvent program is run, and the trimming is adjusted in a related way, so that the product superiority is improved, the whole multi-tank feed liquid mixing conveyor is simple in structure, convenient to operate and better in using effect compared with the traditional mode.

Drawings

FIG. 1 is a schematic diagram of the overall structure of a multi-tank feed liquid mixing conveyor for chemical industry.

Fig. 2 is a schematic structural diagram of a mixing tank in the multi-tank feed liquid mixing conveyor for chemical industry.

FIG. 3 is a schematic structural view of a feeding box in the multi-tank feed liquid mixing conveyor for chemical industry.

Fig. 4 is a schematic structural view of a material box in the multi-tank material liquid mixing conveyor for chemical industry.

In the figure: 1. a mixing tank; 2. a feed box; 3. a pressure maintaining mechanism; 4. a cleaning mechanism; 5. a sterilization mechanism; 6. a jacket control mechanism; 7. a jacket connecting pipe; 8. a temperature control jacket; 9. a monitor; 10. a transfer box; 11. a box base; 12. a material transferring pipe; 13. a tank seat; 14. a sheath; 15. a feed pipe; 16. a pressure maintaining pipe; 17. cleaning the tube; 18. and (5) a sterilizing tube.

Detailed Description

The technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings and detailed description, but it will be understood by those skilled in the art that the examples described below are some, but not all, examples of the present utility model, and are intended to be illustrative of the present utility model only and should not be construed as limiting the scope of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.

In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

As shown in fig. 1-4, a multi-tank material liquid mixing and conveying machine for chemical industry comprises a mixing tank 1, a jacket control mechanism 6, a feeding box 2 and a material transferring box 10, wherein a temperature control jacket 8 is arranged at the inner wall of the mixing tank 1, a feeding pipe 15 is connected between the mixing tank 1 and the feeding box 2, a pressure maintaining mechanism 3, a cleaning mechanism 4 and a sterilizing mechanism 5 are connected on the feeding pipe 15, a material transferring pipe 12 is connected between the mixing tank 1 and the material transferring box 10, the material liquids are sequentially mixed to generate reaction, the whole process is kept airtight and clean, the process is kept controllable, the multi-tank material liquid transferring and mixing can be automatically set according to the requirements of users, the quantity of the material liquids added during sequential mixing can be basically solved, the temperature control is accurate, and meanwhile, the pollution of the external environment to finished products during traditional material mixing is avoided.

Further, a pressure maintaining pipe 16 is connected between the feeding pipe 15 and the pressure maintaining mechanism 3, a cleaning pipe 17 is connected between the feeding pipe 15 and the cleaning mechanism 4, a sterilizing pipe 18 is connected between the feeding pipe 15 and the sterilizing mechanism 5, and a jacket connecting pipe 7 is connected between the mixing tank 1 and the jacket control mechanism 6.

Further, a sheath 14 is integrally positioned at the outer wall of the mixing tank 1, a tank seat 13 is positioned and installed at the bottom of the sheath 14, a monitor 9 is connected to the material transferring pipe 12, and a tank seat 11 is positioned and installed at the bottom of the material transferring box 10.

Further, the pressure maintaining mechanism 3 is communicated with the feeding pipe 15 through a pressure maintaining pipe 16, the cleaning mechanism 4 is communicated with the feeding pipe 15 through a cleaning pipe 17, and the sterilizing mechanism 5 is communicated with the feeding pipe 15 through a sterilizing pipe 18.

Further, the mixing tank 1 and the sheath 14 are integrally formed through casting, and the sheath 14 and the tank seat 13 are integrally positioned through welding.

Further, the mixing tank 1 is connected with the feeding box 2 through a feeding pipe 15, and the mixing tank 1 is connected with the jacket control mechanism 6 through a jacket connecting pipe 7.

The method comprises the following process steps:

the first step: pressure maintaining is carried out by blowing clean air with certain pressure into the pipeline. It is determined whether the pipe has a leak point.

And a second step of: CIP, the pipeline is cleaned by using pure water and acid-base water.

And a third step of: SIP, and heating and sterilizing by blowing clean steam with a certain pressure into the pipeline.

Fourth step: jacket control, namely adding medium water with temperature into the jacket of the pot to control the constant temperature of the pot.

Fifth step: and (3) production, namely, carrying out material transfer by pressing air pressure in the tank through a material transfer pipeline.

Working principle: the utility model comprises a mixing tank 1, a feeding tank 2, a pressure maintaining mechanism 3, a cleaning mechanism 4, a sterilizing mechanism 5, a jacket control mechanism 6, a jacket connecting pipe 7, a temperature control jacket 8, a monitor 9, a material transferring box 10, a tank seat 11, a material transferring pipe 12, a tank seat 13, a jacket 14, a material feeding pipe 15, a pressure maintaining pipe 16, a cleaning pipe 17 and a sterilizing pipe 18, wherein a PLC (programmable logic controller) needs to detect all temperature dead-corner points of the system. The method has the advantages that the SIP effect is ensured, the system is ensured to be clean, the raw material liquids are sequentially mixed to generate reaction, the whole process is kept airtight and clean, the process is kept controllable, the method can be automatically set according to the requirements of users, the quantity of the raw material liquids added during the sequential mixing process can be solved through multi-tank material liquid transfer mixing, the temperature control is accurate, the pollution of the external environment to the finished product during the traditional mixing process is avoided, the PLC is applied, the material liquid balancing is changed into the work with high accuracy and simple operability, and the whole process flow is converted into the report form which is easier to intuitively know the system. And several functions are attached to the control by the PLC. Such as: monitoring the running state of the system, batch processing the operation formula, and recording the starting time, the staff, the trimming amount and other various data of the operation formula. The monitoring of the system operation can check the opening condition of the valve on the touch screen, and the data of the sensor or the generation of an alarm. Parameters of various aspects can be recorded before the system is operated in batch processing of the operation formula, the emergency processing time in the system operation process is not needed, and risks are reduced. The recorded multi-aspect data can be analyzed after the analysis solvent program is run, and the trimming is adjusted in a related way, so that the product superiority is improved.

It should be noted that in this document, relational terms such as first and second (first and second), and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

The foregoing has shown and described the basic principles and main features of the present utility model and the advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims

1. The utility model provides a chemical industry is with mixed material conveyer of multi-tank feed liquid, includes blending tank (1), presss from both sides cover control mechanism (6), feeding case (2) and material conversion case (10), its characterized in that: temperature control jacket (8) has been seted up to the inner wall position of compounding jar (1), be connected with inlet pipe (15) between compounding jar (1) and feeding case (2), be connected with pressurize mechanism (3), wiper mechanism (4) and sterilization mechanism (5) on inlet pipe (15), be connected with material transfer pipe (12) between compounding jar (1) and material transfer case (10).

2. The multi-tank feed liquid mixing conveyor for chemical industry according to claim 1, wherein: be connected with pressurize pipe (16) between inlet pipe (15) and pressurize mechanism (3), be connected with cleaning tube (17) between inlet pipe (15) and cleaning mechanism (4), be connected with sterilization tube (18) between inlet pipe (15) and sterilization mechanism (5), be connected with between compounding jar (1) and jacket control mechanism (6) and press from both sides jacket connecting pipe (7).

3. The multi-tank feed liquid mixing conveyor for chemical industry according to claim 1, wherein: the utility model discloses a mixing tank, including compounding jar (1), material transfer jar (12), material mixing jar (1) outer wall position an organic whole is located and is had sheath (14), tank seat (13) are installed in the bottom position location of sheath (14), be connected with monitor (9) on material transfer tube (12), tank seat (11) are installed in the bottom location of material transfer case (10).

4. The multi-tank feed liquid mixing conveyor for chemical industry according to claim 2, wherein: the pressure maintaining mechanism (3) is communicated with the feeding pipe (15) through a pressure maintaining pipe (16), the cleaning mechanism (4) is communicated with the feeding pipe (15) through a cleaning pipe (17), and the sterilizing mechanism (5) is communicated with the feeding pipe (15) through a sterilizing pipe (18).

5. A multi-tank feed liquid mixing conveyor for chemical industry according to claim 3, wherein: the mixing tank (1) and the sheath (14) are integrally formed through casting, and the sheath (14) and the tank seat (13) are integrally positioned through welding.

6. The multi-tank feed liquid mixing conveyor for chemical industry according to claim 1, wherein: the mixing tank (1) is connected with the feeding box (2) through a feeding pipe (15), and the mixing tank (1) is connected with the jacket control mechanism (6) through a jacket connecting pipe (7).