CN219383853U - Idler cleaning device utilizing belt friction power - Google Patents

Idler cleaning device utilizing belt friction power Download PDF

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Publication number
CN219383853U
CN219383853U CN202320985336.2U CN202320985336U CN219383853U CN 219383853 U CN219383853 U CN 219383853U CN 202320985336 U CN202320985336 U CN 202320985336U CN 219383853 U CN219383853 U CN 219383853U
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China
Prior art keywords
roller
rubber roller
ring
sun gear
rubber
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CN202320985336.2U
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Chinese (zh)
Inventor
王普成
史建雄
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Priority to CN202320985336.2U priority Critical patent/CN219383853U/en
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Publication of CN219383853U publication Critical patent/CN219383853U/en
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Abstract

The utility model relates to the technical field of belt conveyor friction power cleaning equipment, in particular to a carrier roller cleaning device utilizing belt friction power; the transmission component is connected with one end of the supporting shaft, which extends out, and comprises a central gear, a planetary gear and a rubber roller ring, the side surface of the central gear is fixedly connected with a parallel carrier roller, the rubber roller ring is connected with the outer side of the central gear, the planetary gear is connected between the rubber roller ring and the central gear, the side surface of the rubber roller ring is fixedly connected with a rubber roller sleeve, the rubber roller sleeve is arranged on the outer side of the parallel carrier roller, the outer wall of the rubber roller sleeve is connected with the hairbrush, the device can be temporarily processed and manufactured on site, large specialized equipment is not needed, the technology is simple, the operation is convenient, the convenience of using the device is improved, the installation can be realized by utilizing the carrier roller lifting lugs of the belt conveyor, the economic effect of using the device is improved, the roller brush is used for cleaning the adhesive dust deposit of the belt by utilizing the operation of the hairbrush, the cleaning effect is excellent, and the energy consumption is not increased additionally.

Description

Idler cleaning device utilizing belt friction power
Technical Field
The utility model relates to the technical field of belt conveyor friction power cleaning equipment, in particular to a carrier roller cleaning device utilizing belt friction power.
Background
The belt equipment is applied in industrial and mining enterprises on a large scale, and the common belt cleaning device mostly adopts the contact friction cleaning mode of polyurethane and belt surface, has large volume, large weight, is difficult and labor-consuming to install and is limited by a processing technology, belongs to vulnerable parts, can only be replaced integrally after abrasion, has excellent polyurethane abrasion resistance, but can clean the ash on the surface area of the belt only by long-time friction with the contact surface of the belt, and the polyurethane cleaner is extremely easy to cause the tearing of the belt connector when the belt connector is opened, so that the service life of the belt equipment is greatly reduced. The roller brush type sweeper appearing in the market at present, one is that the motor drive roller brush is operated in the opposite direction and is cleared up, and another is that utilize upper portion bearing roller group to utilize the chain to connect and drive the roller brush and clear up, all have cost height, life are short, have certain technical requirement on the installation, the use, damage a spare part just needs the whole set to change, characteristics such as the practicality is not strong. The equipment suppliers are single, the supply period is long, and the generated backlog spare part fund requirement is large.
The prior art belt brush roller sweeper has the following defects:
1. in the brush roller sweeper in the prior art, if a motor driving device is adopted, the manufacturing cost of the product is high, a protection circuit is required to be configured on the use site, otherwise, the motor is extremely easy to burn out, so that the equipment cannot be used, the equipment structure is enlarged, and the installation is difficult;
2. in the brush roller sweeper in the prior art, if the upper carrier roller chain is adopted for driving, the carrier roller is damaged, the belt conveyor is clamped, the equipment is complicated in fault, the driving device is damaged, the whole replacement is needed, and the equipment cost is high.
Disclosure of Invention
The utility model aims to provide a carrier roller cleaning device utilizing belt friction power, which aims to solve the defects of laborious installation, inconvenient use, high manufacturing cost, difficult replacement and the like of a brush roller cleaning device of a belt conveyor in the prior art.
In order to solve the technical problems, the carrier roller cleaning device utilizing belt friction power comprises a supporting shaft and parallel carrier rollers, wherein the parallel carrier rollers are rotationally connected to the supporting shaft, two ends of the supporting shaft extend out of the parallel carrier rollers, one end, extending out of the supporting shaft, of each supporting shaft is connected with a transmission assembly, each transmission assembly comprises a sun gear, a planetary gear and a rubber roller ring, the sun gears are rotationally connected to the supporting shaft, the side surfaces of the sun gears are fixedly connected with the parallel carrier rollers, the rubber roller rings are connected to the outer sides of the sun gears, the rubber roller rings are coaxial with the sun gears, the planetary gears are connected between the rubber roller rings and the sun gears, inner teeth are arranged on the inner walls of the rubber roller rings, the planetary gears are meshed with the rubber roller rings, rubber roller sleeves are fixedly connected to the side surfaces of the rubber roller rings, the rubber roller sleeves are arranged on the outer sides of the parallel carrier rollers, and brushes are connected to the outer walls of the rubber roller sleeves.
The side of the sun gear is fixedly connected with the parallel carrier roller, the sun gear is driven to rotate when the parallel carrier roller rotates, the sun gear rotates to drive the planetary gear to rotate, the planetary gear rotates to drive the rubber roller ring to rotate, and the rubber roller ring rotates to drive the rubber roller sleeve and the hairbrush to rotate, so that the belt is cleaned.
Further, a plurality of planetary gears are arranged between the rubber roll collar and the central gear, and the plurality of planetary gears are circumferentially and uniformly distributed.
The arrangement of a plurality of planetary gears ensures the transmission between the sun gear and the rubber roller ring, and improves the running stability of the utility model.
Further, the two transmission assemblies are arranged and are respectively connected to two ends of the support shaft extending out of the parallel carrier roller, and the left end of the rubber roller sleeve is respectively and fixedly connected between two rubber roller rings of the two transmission assemblies.
The two transmission components are arranged at the two ends of the rubber roller sleeve to form support for the rubber roller sleeve, so that the stress balance at the two ends of the rubber roller sleeve is ensured when the rubber roller sleeve rotates, and the stable operation of the utility model is ensured.
Further, the transmission assembly comprises a connecting ring, and the connecting ring is fixedly connected between the parallel carrier roller and the sun gear. The connecting ring is used for fixedly connecting the sun gear and the parallel carrier rollers.
Further, a bearing is connected between the parallel carrier roller and the supporting shaft; and a bearing is connected between the central gear and the supporting shaft.
The arrangement of the bearing ensures the rotation stability between the parallel carrier roller and the supporting shaft and between the central gear and the supporting shaft.
Further, two ends of the supporting shaft extend out of the two transmission assemblies respectively, and two ends of the supporting shaft extending out of the two transmission assemblies are connected to the two carrier roller lifting lugs respectively.
The back shaft stretches out two drive assembly's both ends and connects respectively on two bearing roller lugs, makes this practicality loading and unloading simple, need not to carry out extra transformation to the belt feeder.
The beneficial effects of the utility model are as follows: the utility model utilizes the parallel carrier rollers of daily purchase and storage of belt conveyor equipment, can be temporarily processed and manufactured on site, does not need large-scale specialized equipment, has simple technology and convenient operation, improves the convenience of using the device, can realize the installation by utilizing the carrier roller lifting lugs of the belt conveyor, has the same form as the carrier roller replacement at ordinary times, can be disassembled and installed by two persons without additional equipment, improves the economic effect of using the device, can disassemble and replace the roller brush abrasion by using simple tools, does not need specialized maintenance personnel, and improves the practicability of the device; the equipment purchasing is simple, the processing precision requirement is low, the requirement on site installation personnel is low, the economy and convenience of equipment use are improved, the roller brush is operated by utilizing the hairbrush to clean the adhesive dust deposit of the belt, the cleaning effect is excellent, the energy consumption is not additionally increased, the roller brush is not subjected to hard friction for the belt conveyor joint during operation, the damage to the belt machine head is not destructive, and the service life of the belt is not influenced.
Drawings
FIG. 1 is a schematic side view of the structure of the present utility model;
FIG. 2 is a cross-sectional view A-A of FIG. 1 in accordance with the present utility model;
FIG. 3 is an enlarged view of a portion of the utility model at I of FIG. 2;
FIG. 4 is a schematic view of the mechanism of the rubber roll collar of the present utility model.
In the figure: 1. a support shaft; 2. parallel carrier rollers; 3. a sun gear; 4. a planetary gear; 5. a rubber roller ring; 6. a rubber roller sleeve; 7. a brush; 8. and a connecting ring.
Detailed Description
As shown in fig. 1-4, the carrier roller cleaning device utilizing belt friction power comprises a supporting shaft 1 and a parallel carrier roller 2, wherein the parallel carrier roller 2 is rotationally connected to the supporting shaft 1, two ends of the supporting shaft 1 extend out of the parallel carrier roller 2, two ends of the supporting shaft 1 extending out of the parallel carrier roller 2 are respectively connected with a transmission component, the transmission component comprises a sun gear 3, a planetary gear 4 and a rubber roller ring 5, the sun gear 3 is rotationally connected to the supporting shaft 1, the side surface of the sun gear 3 is fixedly connected with the parallel carrier roller 2, the rubber roller ring 5 is connected to the outer side of the sun gear 3, the rubber roller ring 5 is coaxial with the sun gear 3, a planetary gear 4 is connected between the rubber roller ring 5 and the sun gear 3, internal teeth are arranged on the inner wall of the rubber roller ring 5, the planetary gear 4 is meshed with the internal teeth of the rubber roller ring 5, the side surface of the rubber roller ring 5 is fixedly connected with a rubber roller sleeve 6, the left end of the rubber roller sleeve 6 is respectively and fixedly connected between the two rubber roller rings 5 of the two transmission components, the rubber roller sleeve 6 is arranged on the outer side of the parallel carrier roller 2, the outer wall of the rubber roller sleeve 6 is connected with a brush 7, the planetary gear 4 is connected between the planetary gear 4 and the sun gear 3 is uniformly distributed in a plurality of the planetary gear 4, and the planetary gear 4 is fixedly connected with the planetary gear 4, and the planetary gear 4 is connected between the planetary gear 4 and the carrier roller 2.
A bearing is connected between the parallel carrier roller 2 and the support shaft 1; a bearing is connected between the sun gear 3 and the support shaft 1.
Two ends of the supporting shaft 1 extend out of the two transmission assemblies respectively, and two ends of the supporting shaft 1 extending out of the two transmission assemblies are connected to the two carrier roller lifting lugs respectively.
The side of the sun gear 3 is fixedly connected with the parallel carrier roller 2, the sun gear 3 is driven to rotate when the parallel carrier roller 2 rotates, the sun gear 3 rotates to drive the planetary gear 4 to rotate, the planetary gear 4 rotates to drive the rubber roller ring 5 to rotate, and the rubber roller ring 5 rotates to drive the rubber roller sleeve 6 and the hairbrush 7 to rotate, so that the belt is cleaned. The arrangement of a plurality of planetary gears 4 ensures the transmission between the sun gear 3 and the rubber roller ring 5, and improves the running stability of the utility model. The two transmission components are arranged at the two ends of the rubber roller sleeve 6 to support the rubber roller sleeve 6, so that the stress balance at the two ends of the rubber roller sleeve 6 during rotation is ensured, and the stable operation of the utility model is ensured. The connecting ring 8 is used for fixedly connecting the sun gear 3 and the parallel carrier roller 2. The arrangement of the bearings ensures the rotation stability between the parallel carrier roller 2 and the support shaft 1 and between the sun gear 3 and the support shaft 1. The back shaft 1 stretches out two drive assembly's both ends and connects respectively on two bearing roller lugs, makes this practicality loading and unloading simple, need not to carry out extra transformation to the belt feeder.
It should be noted that the extension length of the brush 7 is generally controlled to be about 1mm or the brush 7 is flush with the outer wall of the rubber roller sleeve 6, and the overlong brush 7 affects the rotation of the rubber roller sleeve 6.

Claims (6)

1. A carrier roller cleaning device utilizing belt friction power is characterized in that: including back shaft (1) and parallel bearing roller (2), parallel bearing roller (2) rotate and connect on back shaft (1), parallel bearing roller (2) are all stretched out at back shaft (1) both ends, be connected with drive assembly on the one end that back shaft (1) stretched out, drive assembly is including sun gear (3), planetary gear (4) and rubber roller ring (5), sun gear (3) rotate and connect on back shaft (1), sun gear (3) side and parallel bearing roller (2) fixed connection, rubber roller ring (5) connect in sun gear (3) outside, rubber roller ring (5) are coaxial with sun gear (3), planetary gear (4) are connected between rubber roller ring (5) and sun gear (3), be equipped with the internal tooth on rubber roller ring (5) inner wall, planetary gear (4) and rubber roller ring (5) meshing, rubber roller ring (5) side fixedly connected with rubber roller sleeve (6), rubber roller sleeve (6) are established in parallel bearing roller (2) outside, rubber roller ring (6) are connected with brush (7).
2. A carrier roller sweeping device utilizing belt friction power as defined in claim 1, wherein: the planetary gears (4) are arranged between the rubber roll collar (5) and the sun gear (3), and the plurality of planetary gears (4) are circumferentially and uniformly distributed.
3. A carrier roller sweeping device utilizing belt friction power as defined in claim 2, wherein: the two transmission assemblies are arranged and are respectively connected to two ends of the support shaft (1) extending out of the parallel carrier roller (2), and the left end of the rubber roller sleeve (6) is respectively and fixedly connected between two rubber roller rings (5) of the two transmission assemblies.
4. A carrier roller sweeping device utilizing belt friction power as defined in claim 3, wherein: the transmission assembly comprises a connecting ring (8), and the connecting ring is fixedly connected between the parallel carrier roller (2) and the sun gear (3).
5. A carrier roller sweeping device utilizing belt friction power as in any one of claims 1-4, wherein: a bearing is connected between the parallel carrier roller (2) and the supporting shaft (1); a bearing is connected between the sun gear (3) and the supporting shaft (1).
6. A carrier roller sweeping device utilizing belt friction power as in any one of claims 1-4, wherein: two ends of the supporting shaft (1) extend out of the two transmission assemblies respectively, and two ends of the supporting shaft (1) extending out of the two transmission assemblies are connected to the two carrier roller lifting lugs respectively.
CN202320985336.2U 2023-04-27 2023-04-27 Idler cleaning device utilizing belt friction power Active CN219383853U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320985336.2U CN219383853U (en) 2023-04-27 2023-04-27 Idler cleaning device utilizing belt friction power

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320985336.2U CN219383853U (en) 2023-04-27 2023-04-27 Idler cleaning device utilizing belt friction power

Publications (1)

Publication Number Publication Date
CN219383853U true CN219383853U (en) 2023-07-21

Family

ID=87194161

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320985336.2U Active CN219383853U (en) 2023-04-27 2023-04-27 Idler cleaning device utilizing belt friction power

Country Status (1)

Country Link
CN (1) CN219383853U (en)

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