CN219379178U - Material cutting saw with high-precision machining function - Google Patents

Abstract

The utility model relates to a material cutting saw with high-precision processing, which comprises a material cutting saw body, wherein a conveying device is fixed in the material cutting saw body, a cleaning mechanism for cleaning scraps is arranged on the upper surface of the conveying device, a material collecting mechanism for collecting materials is arranged on the lower surface of the conveying device, the material collecting mechanism comprises a collecting box placed on the lower surface of the conveying device, an infrared receiver is fixed on the left side wall of an inner cavity of the collecting box, and an infrared transmitter is fixed on the right side wall of the inner cavity of the collecting box. This possess disconnected material saw of high accuracy processing, through buzzer, infrared receiver and infrared transmitter's cooperation under receiving mechanism's effect makes the workman in time know that the collecting box is inside to have filled with the material, thereby the universal wheel is released through electric putter and lifter plate's cooperation simultaneously makes the collecting box convenient removal, and the material has been avoided simultaneously in buffer plate and buffer spring's cooperation to hit the collecting box when falling into the collecting box inside and is separated from the normal position.

Description

Material cutting saw with high-precision machining function

Technical Field

The utility model relates to the technical field of material cutting saws, in particular to a material cutting saw with high-precision machining.

Background

Along with the continuous progress of society, the machining industry has obtained rapid development, and in the machining process, saw cutting operation is important processing procedure, and at present to saw cutting operation, the material cutting saw that generally will be selected for use, and the material cutting saw adopts the two modes to cut in normal production processing procedure, saw bit in the rotation process mostly: 1. the saw blade keeps the position fixed, and an operator pushes the material to carry out sawing operation; 2. the saw blade moves up and down in the height direction in the rotating process to realize sawing; both sawing modes can only saw materials with thickness smaller than the radius of the saw blade; moreover, the long-term production and processing can lead to the distortion phenomenon of the saw blade, so that the whole cutting precision is greatly affected, great inconvenience is brought to the actual production and processing of people, and therefore, the material breaking saw with high processing precision is designed.

An example Chinese patent CN215034091U relates to a multifunctional numerical control material cutting saw, which is provided with a workbench, wherein a rack is fixedly arranged on one side of the workbench, a support beam is arranged in parallel at the inner bottom of the rack, a first guide rail is fixed on the support beam, and a material cutting saw component is arranged on the first guide rail in a sliding manner; the multifunctional numerical control material cutting saw comprises a base plate, a first sliding block, an upper cylinder, a lower cylinder, a second guide rail, a second sliding block, a motor fixing plate, a motor, a first belt pulley, a belt, a saw shaft, a saw blade and a connecting plate, and the material cutting saw realizes the back-shaped operation in the sawing process through the matching operation of the cylinder and the motor, so that the thickness range of a cutting material is improved, the saw blade is effectively protected, and the overall cutting precision is improved.

The above-mentioned patent still has certain defect, cut the material to required length through the disconnected material saw of numerical control that machining precision is high and carry to the storage incasement portion through the conveyer belt, but the storage case needs a workman to supervise in the next door, avoid the material of carrying too much to lead to not sealing the material whereabouts storage case, the material can collide with the storage case when getting into the storage incasement portion simultaneously and make the storage case remove, can lead to the storage case to deviate from the position originally after many times the striking and directly drop to ground when leading to the material blanking.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides the material cutting saw with high-precision processing, which has the advantages of convenient material collection and the like, and solves the problem that a worker is required to monitor beside a material storage box to avoid the phenomenon that unsealed materials drop out of the material storage box due to excessive conveyed materials.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a broken material saw that possesses high accuracy processing, includes broken material saw body, the inside of broken material saw body is fixed with conveyer, conveyer's upper surface is equipped with the clearance mechanism that is used for clearing up the piece, conveyer's lower surface is equipped with the receipts material mechanism that is used for collecting the material;

the collecting mechanism comprises a collecting box placed on the lower surface of the conveying device, an infrared receiver is fixed on the left side wall of the inner cavity of the collecting box, an infrared emitter is fixed on the right side wall of the inner cavity of the collecting box, a buzzer is fixed on the left side of the collecting box, at least two buffer springs are fixed on the bottom wall of the inner cavity of the collecting box, buffer plates are fixed on the upper surfaces of the buffer springs, and limiting blocks which are slidably connected inside the collecting box are fixed on the left side and the right side of each buffer plate.

Further, the collecting mechanism further comprises two supporting boxes which are respectively fixed on the left side and the right side of the collecting box, an electric push rod is fixed on the top wall of an inner cavity of the supporting box, a lifting plate is fixed on the outer side of an output shaft of the electric push rod, sliding blocks which are connected inside the supporting box in a sliding mode are respectively fixed on the left side and the right side of the lifting plate, and two universal wheels are fixed on the lower surface of the lifting plate.

Further, the shape of collecting box is the cuboid that inside cavity and left and right sides all were missed, the receiving tank has been seted up to the left side wall of collecting box inner chamber, infrared receiver fixes the left side wall at the receiving tank inner chamber, the emission groove has been seted up to the right side wall of collecting box inner chamber, infrared transmitter fixes the right side wall at the emission groove inner chamber.

Further, the quantity is not less than two buffer spring evenly distributed is at the diapire of collecting box inner chamber, the upper surface of buffer board is fixed with the rubber slab, the spacing groove that supplies stopper sliding connection has all been seted up to the left and right sides wall of collecting box inner chamber.

Further, the shape of supporting box is the cuboid that inside cavity and lower surface were absent, the spout that supplies to be used for slider sliding connection has been seted up to the left and right sides of supporting box inner chamber.

Further, clearance mechanism is including fixing the bin at the disconnected material saw body upper surface, the upper surface fixed of bin has the air exhauster, the left and right sides of bin all communicates there is connecting tube, the left and right sides of disconnected material saw body all is fixed with ventilating board and ventilating board intercommunication in the one end that connecting tube kept away from the bin, ventilating board's lower surface intercommunication has the expansion pipeline.

Further, the upper surface of bin has seted up the vent, be sixty degrees contained angles between ventilation board and the disconnected material saw body.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. this possess disconnected material saw of high accuracy processing, through buzzer, infrared receiver and infrared transmitter's cooperation under receiving mechanism's effect makes the workman in time know that the collecting box is inside to have filled with the material, thereby the universal wheel is released through electric putter and lifter plate's cooperation simultaneously makes the collecting box convenient removal, and the material has been avoided simultaneously in buffer plate and buffer spring's cooperation to hit the collecting box when falling into the collecting box inside and is separated from the normal position.

2. This possess disconnected material saw of high accuracy processing, thereby dust and piece that produces when cutting the material of disconnected material saw body are all concentrated together through air exhauster, bin, connecting tube, expansion pipeline and ventilation board's cooperation under clearance mechanism's effect, thereby make things convenient for the workman to clear up it, avoided these dust and piece not in time to clear up the problem that flies upward in the air to the healthy influence of workman simultaneously.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a receiving mechanism according to the present utility model;

FIG. 3 is a schematic view of a cleaning mechanism according to the present utility model.

In the figure: 1 receiving mechanism, 101 buffer plate, 102 buffer spring, 103 universal wheel, 104 slider, 105 stopper, 106 bee calling organ, 107 infrared receiver, 108 infrared transmitter, 109 collecting box, 110 supporting box, 111 electric putter, 112 lifter plate, 2 clearance mechanism, 201 air exhauster, 202 bin, 203 connecting tube, 204 expand wind pipeline, 205 ventilating board, 3 conveyer, 4 disconnected material saw bodies.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1, a material cutting saw with high precision processing in this embodiment includes a material cutting saw body 4, a conveying device 3 is fixed in the material cutting saw body 4, a cleaning mechanism 2 for cleaning chips is disposed on an upper surface of the conveying device 3, a material receiving mechanism 1 for collecting materials is disposed on a lower surface of the conveying device 3, electrical components appearing in the material receiving mechanism are electrically connected with a main controller and a power supply, the main controller can be conventional known equipment controlled by a computer and the like, and the conventional disclosed power connection technology is not described in detail herein.

Referring to fig. 2, in order to facilitate collection of processed materials, the material receiving mechanism 1 in this embodiment includes a collection box 109 disposed on a lower surface of a conveying device 3, an infrared receiver 107 is fixed on a left side wall of an inner cavity of the collection box 109, an infrared emitter 108 is fixed on a right side wall of the inner cavity of the collection box 109, a buzzer 106 is fixed on a left side of the collection box 109, when a material accumulation height inside the collection box 109 exceeds the infrared emitter 108, the infrared receiver 107 cannot receive infrared rays, so that the buzzer 106 alerts workers that the collection box 109 is full of the collection box 109 to be replaced, at least two buffer springs 102 are fixed on a bottom wall of the inner cavity of the collection box 109, impact forces generated when the buffer springs 102 are pressed to generate a rebound force and the material impact are mutually offset, so that the collection box 109 is prevented from moving under the impact, a buffer plate 101 is fixed on an upper surface of the buffer spring 102, and limiting blocks 105 in sliding connection inside the collection box 109 are fixed on left and right sides of the buffer plate 101.

The collecting mechanism 1 further comprises two supporting boxes 110 which are respectively fixed at the left side and the right side of the collecting box 109, the top wall of the inner cavity of the supporting box 110 is fixedly provided with an electric push rod 111, the outer side of the output shaft of the electric push rod 111 is fixedly provided with a lifting plate 112, the left side and the right side of the lifting plate 112 are respectively fixedly provided with a sliding block 104 which is in sliding connection with the inside of the supporting box 110, the lower surface of the lifting plate 112 is fixedly provided with two universal wheels 103, the electric push rod 111 drives the lifting plate 112 to move downwards through the output shaft, the universal wheels 103 and the sliding blocks 104 move downwards along with the lifting plate 112, when the sliding blocks 104 slide to the lowest side of a chute, the electric push rod 111 is closed, at the moment, a worker can easily pull the collecting box 109, the shape of the collecting box 109 is a cuboid which is hollow inside and the left side and the right side are missing, the receiving tank has been seted up to the left side wall of collecting box 109 inner chamber, infrared receiver 107 fixes the left side wall in receiving tank inner chamber, the transmitting tank has been seted up to the right side wall in collecting box 109 inner chamber, infrared transmitter 108 is fixed the right side wall in transmitting tank inner chamber, the quantity is not less than two buffer spring 102 even distribution at the diapire in collecting box 109 inner chamber, the upper surface mounting of buffer board 101 has the rubber slab, the spacing groove that supplies with stopper 105 sliding connection has all been seted up to the left and right sides wall in collecting box 109 inner chamber, the cuboid that the shape of supporting box 110 was inside cavity and lower surface were absent, the spout that supplies with slider 104 sliding connection has been seted up to the left and right sides in supporting box 110 inner chamber.

It can be seen that the material collecting mechanism 1 makes workers timely know that the inside of the collecting box 109 is full of materials through the cooperation of the buzzer 106, the infrared receiver 107 and the infrared transmitter 108, and simultaneously pushes out the universal wheel 103 through the cooperation of the electric push rod 111 and the lifting plate 112 so that the collecting box 109 is convenient to move, and meanwhile, the collecting box 109 is prevented from being knocked away from the original position when the materials fall into the collecting box 109 through the cooperation of the buffer plate 101 and the buffer spring 102.

Referring to fig. 3, in order to facilitate cleaning of dust and debris generated during processing, the cleaning mechanism 2 in this embodiment includes a storage tank 202 fixed on an upper surface of the breaking saw body 4, an exhaust fan 201 is fixed on the upper surface of the storage tank 202, connecting pipes 203 are connected to both left and right sides of the storage tank 202, a ventilation plate 205 is fixed to both left and right sides of the breaking saw body 4, the ventilation plate 205 is connected to an end of the connecting pipe 203 far away from the storage tank 202, a ventilation pipe 204 is connected to a lower surface of the ventilation plate 205, a control manner of the present utility model is controlled by a controller, a control circuit of the controller is implemented by simple programming of a person skilled in the art, and a supply of power is also common knowledge in the art, and the present utility model is mainly used to protect a mechanical device, so that a control manner and circuit connection are not explained in detail.

The vent has been seted up to bin 202's upper surface, is sixty degrees contained angles between ventilating board 205 and the disconnected material saw body 4, and air exhauster 201 carries wind-force to the air-expanding pipeline 204 through connecting tube 203 and ventilating board 205 to through the air-expanding pipeline 204 with dust and the piece that produce when the disconnected material saw body 4 cuts the material inhale ventilating board 205 inside, thereby accomplish the clearance work.

So that the cleaning mechanism 2 is used for collecting all dust and fragments generated when the material cutting saw body 4 cuts materials together through the matching of the exhaust fan 201, the storage box 202, the connecting pipeline 203, the air expanding pipeline 204 and the ventilating plate 205, so that the cleaning mechanism is convenient for workers to clean the material cutting saw body, and meanwhile, the problem that the dust and fragments do not timely clean and fly to the air to influence the physical health of the workers is avoided.

The working principle of the embodiment is as follows:

(1) The material is conveyed to the inside of the breaking saw body 4 through the conveying device 3, the breaking saw body 4 is started to process the material, the exhaust fan 201 is started simultaneously, the exhaust fan 201 conveys wind force to the air expansion pipeline 204 through the connecting pipeline 203 and the ventilating pipeline 205, dust and fragments generated when the breaking saw body 4 cuts the material are sucked into the inside of the ventilating pipeline 205 through the air expansion pipeline 204, then the dust and fragments inside the ventilating pipeline 205 are sucked into the inside of the storage box 202 through the connecting pipeline 203, and the cleaning mechanism 2 is used for cleaning the breaking saw body 4 through the exhaust fan 201, the storage box 202, the connecting pipeline 203, the ventilating pipeline 204 and the cooperation of the ventilating pipeline 205, so that dust and fragments generated when the breaking saw body 4 cuts the material are all concentrated together, and the problem that the dust and fragments do not timely clean up and fly to the air to influence the physical health of workers is avoided.

(2) After the material is cut by the material cutting saw body 4, the material is conveyed to the left side through the conveying device 3 until falling into the inner part of the collecting box 109, firstly, the material collides with the rubber plate when falling into the inner cavity bottom wall of the collecting box 109, the buffer plate 101 is driven by the rubber plate to downwards compress the buffer spring 102, the impact force generated when the buffer spring 102 is pressed to generate the reverse elasticity and the material is impacted is counteracted by each other, so that the collecting box 109 is prevented from moving under the impact, when the material accumulation height in the collecting box 109 exceeds the infrared emitter 108, the infrared receiver 107 cannot receive infrared, so that the buzzer 106 sounds to remind a worker that the collecting box 109 is filled with the collecting box 109 needing to be replaced, two electric push rods 111 are started simultaneously, the electric push rods 111 drive the lifting plate 112 to move downwards through the output shaft, the universal wheels 103 and the sliding blocks 104 move downwards along with the lifting plate 112, when the sliding blocks 104 slide to the lowest side of the sliding grooves, the collecting box 109 can be easily pulled away by the worker, the material collecting mechanism 1 can be prevented from moving under the impact through the cooperation of the infrared receiver 107 and the infrared emitter 108, the fact that the collecting box 109 can be fully matched with the electric push rods 103, and the material can be prevented from moving away from the collecting box 109 in situ through the universal wheels 101 when the inner part of the collecting box 109 is completely matched with the lifting plate 101, and the material can be prevented from moving in-situ by the universal wheels 101.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a possesses disconnected material saw of high accuracy processing, includes disconnected material saw body (4), its characterized in that: a conveying device (3) is fixed in the breaking saw body (4), a cleaning mechanism (2) for cleaning scraps is arranged on the upper surface of the conveying device (3), and a material collecting mechanism (1) for collecting materials is arranged on the lower surface of the conveying device (3);

the collecting mechanism (1) comprises a collecting box (109) arranged on the lower surface of the conveying device (3), an infrared receiver (107) is fixed on the left side wall of an inner cavity of the collecting box (109), an infrared emitter (108) is fixed on the right side wall of the inner cavity of the collecting box (109), a buzzer (106) is fixed on the left side of the collecting box (109), at least two buffer springs (102) are fixed on the bottom wall of the inner cavity of the collecting box (109), a buffer plate (101) is fixed on the upper surface of the buffer springs (102), and limiting blocks (105) which are slidably connected inside the collecting box (109) are fixed on the left side and the right side of the buffer plate (101).

2. A blanking saw with high precision machining according to claim 1, characterized in that: the material collecting mechanism (1) further comprises two supporting boxes (110) which are respectively fixed on the left side and the right side of the collecting box (109), an electric push rod (111) is fixed on the top wall of an inner cavity of the supporting box (110), a lifting plate (112) is fixed on the outer side of an output shaft of the electric push rod (111), sliding blocks (104) which are connected inside the supporting boxes (110) in a sliding mode are respectively fixed on the left side and the right side of the lifting plate (112), and two universal wheels (103) are fixed on the lower surface of the lifting plate (112).

3. A blanking saw with high precision machining according to claim 1, characterized in that: the shape of collecting box (109) is the cuboid that inside cavity and left and right sides all were missed, the receiving tank has been seted up to the left side wall of collecting box (109) inner chamber, infrared receiver (107) are fixed at the left side wall of receiving tank inner chamber, the emitting tank has been seted up to the right side wall of collecting box (109) inner chamber, infrared transmitter (108) are fixed at the right side wall of emitting tank inner chamber.

4. A blanking saw with high precision machining according to claim 1, characterized in that: the number of the buffer springs (102) is not less than two, the buffer springs are uniformly distributed on the bottom wall of the inner cavity of the collecting box (109), the rubber plate is fixed on the upper surface of the buffer plate (101), and limit grooves for sliding connection of the limit blocks (105) are formed in the left side wall and the right side wall of the inner cavity of the collecting box (109).

5. A blanking saw with high precision machining according to claim 2, characterized in that: the shape of the supporting box (110) is a cuboid with hollow inside and missing lower surface, and sliding grooves for sliding connection of the sliding blocks (104) are formed in the left side and the right side of the inner cavity of the supporting box (110).

6. A blanking saw with high precision machining according to claim 1, characterized in that: the cleaning mechanism (2) comprises a storage box (202) fixed on the upper surface of the material cutting saw body (4), an exhaust fan (201) is fixed on the upper surface of the storage box (202), connecting pipelines (203) are respectively communicated with the left side and the right side of the storage box (202), ventilating plates (205) are respectively fixed on the left side and the right side of the material cutting saw body (4), the ventilating plates (205) are communicated with one end, far away from the storage box (202), of the connecting pipelines (203), and air expansion pipelines (204) are communicated with the lower surface of the ventilating plates (205).

7. The cutoff saw with high precision machining according to claim 6, wherein: the upper surface of bin (202) has seted up the vent, be sixty degrees contained angles between ventilation board (205) and the disconnected material saw body (4).