CN219378528U - Sheet metal sagging forming tool - Google Patents
Sheet metal sagging forming tool Download PDFInfo
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- CN219378528U CN219378528U CN202223152583.9U CN202223152583U CN219378528U CN 219378528 U CN219378528 U CN 219378528U CN 202223152583 U CN202223152583 U CN 202223152583U CN 219378528 U CN219378528 U CN 219378528U
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- 239000002184 metal Substances 0.000 title claims abstract description 24
- 238000007665 sagging Methods 0.000 title abstract description 6
- 238000000034 method Methods 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims 2
- 230000006978 adaptation Effects 0.000 claims 1
- 230000003044 adaptive effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及机械技术领域,尤其涉及一种钣金下陷成型工装。The invention relates to the technical field of machinery, in particular to a sheet metal sinking forming tool.
背景技术Background technique
飞机主体框架设计时零件之间的搭接时通常采用下陷结构,飞机主体框架之间的零件多采用钣金件,所以在钣金零件制造过程中,会有不同规格尺寸的钣金零件下陷,带有下陷的钣金零件多为板弯件(角材、型材),钣金零件下陷成形是通过冲床和下陷成型工装冲压成形。In the design of the main frame of the aircraft, the overlapping parts between the parts usually adopt a sag structure. The parts between the main frame of the aircraft are mostly sheet metal parts. Therefore, in the manufacturing process of the sheet metal parts, there will be sheet metal parts of different specifications and sizes.
在实现本发明过程中,发明人发现现有技术中至少存在如下问题:冲压钣金零件下陷过程需兼顾钣金零件断面尺寸和下陷标准两部分,钣金零件断面尺寸主要为材料厚度和弯边高度,下陷标准主要为下陷深度和过渡区长度。现有的钣金零件下陷成形方法是不同钣金断面尺寸零件制造不同的专用下陷成型工装,使用专用下陷工装成型某种特定断面钣金零件下陷。由于钣金零件断面尺寸种类繁多,这样的方法容易造成需要制出大量专用下陷成型工装。In the process of realizing the present invention, the inventors found that there are at least the following problems in the prior art: the subsidence process of stamping sheet metal parts needs to take into account two parts: the section size of the sheet metal part and the subsidence standard. The existing sag forming method for sheet metal parts is to manufacture different special sag forming tooling for parts of different sheet metal section sizes, and use the special sag tooling to form the sag of a certain section of sheet metal part. Due to the wide variety of cross-sectional sizes of sheet metal parts, such a method is likely to result in the need to produce a large number of special sag forming tooling.
发明内容Contents of the invention
有鉴于此,本发明实施例提供一种钣金下陷成型工装,能够通过设置不同尺寸的专用块与标准块的拼装,适配多种加工零件的尺寸,即保证了钣金零件下陷的生产需求,同时也节省了工装成本。In view of this, the embodiment of the present invention provides a sheet metal sagging forming tool, which can adapt to the size of various processed parts by assembling special blocks of different sizes and standard blocks, which ensures the production demand of sheet metal sagging, and also saves tooling costs.
为实现上述目的,根据本发明实施例的一个方面,提供了一种钣金下陷成型工装,包括:上模块1,所述上模块1用于与机床连接;下模块2,所述下模块2包括第一标准块21、第二标准块22和专用块3,所述第一标准块21和所述第二标准块22为固定尺寸,所述专用块3的尺寸根据待加工零件4的尺寸进行适配,其中所述第一标准块21包括第一连接部211,所述专用块3还包括第二连接部311,所述第一连接部211和所述第二连接部311可拆卸连接,所述第一标准块21、所述第二标准块22和所述专用块3围合形成容纳所述待加工零件4的成型槽5。In order to achieve the above object, according to an aspect of the embodiment of the present invention, a sheet metal sinking forming tool is provided, including: an upper module 1, the upper module 1 is used to connect with a machine tool; a lower module 2, the lower module 2 includes a first standard block 21, a second standard block 22 and a special block 3, the first standard block 21 and the second standard block 22 are fixed in size, and the size of the special block 3 is adapted according to the size of the part 4 to be processed, wherein the first standard block 21 includes a first connection part 211, and the special block 3 also includes a second The connection part 311, the first connection part 211 and the second connection part 311 are detachably connected, and the first standard block 21, the second standard block 22 and the special block 3 are enclosed to form a forming groove 5 for accommodating the part 4 to be processed.
可选地,所述第一连接部211和所述第二连接311部为台阶扣合连接。Optionally, the first connection part 211 and the second connection part 311 are stepped snap-fit connections.
可选地,所述第一连接部211和所述第二连接部311通过螺栓可拆卸连接,其中所述第二连接部设置沉头螺孔312。Optionally, the first connecting part 211 and the second connecting part 311 are detachably connected by bolts, wherein the second connecting part is provided with a countersunk screw hole 312 .
可选地,所述第一标准块21和/或所述第二标准块22与所述上模块1对应的一侧设置有弧形倒角。Optionally, the side of the first standard block 21 and/or the second standard block 22 corresponding to the upper module 1 is provided with an arc chamfer.
可选地,所述上模块1的截面为梯形。Optionally, the cross section of the upper module 1 is trapezoidal.
可选地,所述专用块3夹设在所述第一标准块21和所述第二标准块22之间。Optionally, the special block 3 is sandwiched between the first standard block 21 and the second standard block 22 .
可选地,所述第一连接部211为凹部,所述第二连接部为凸部311。Optionally, the first connecting portion 211 is a concave portion, and the second connecting portion is a convex portion 311 .
可选地,所述成型槽5为直线型。Optionally, the forming groove 5 is linear.
可选地,所述下模块2由多块所述第一标准块21、所述第二标准块22和/或所述专用块3拼接而成。Optionally, the lower module 2 is formed by splicing multiple pieces of the first standard block 21 , the second standard block 22 and/or the special-purpose block 3 .
可选地,成型槽5的断面与待加工零件4的断面尺寸一致。Optionally, the cross-section of the forming groove 5 is consistent with the cross-sectional size of the part 4 to be processed.
本实用新型在成形钣金零件下陷时,针对不同断面尺寸的钣金零件都可以制造出合格零件下陷,且下陷成型装置易于查找、更换速度快、成形效果佳,制出的零件下陷符合设计和工艺要求,同时有效解决了不同断面尺寸钣金零件使用多套下陷成型装置的问题,和下陷成型装置存放占用较大面积的难题,具有较大的实际应用价值。The utility model can produce qualified part sinking for sheet metal parts of different cross-sectional sizes when forming sheet metal parts sinking, and the sinking forming device is easy to find, has a fast replacement speed, and has good forming effect, and the manufactured parts sinking meets the design and process requirements.
上述的非惯用的可选方式所具有的进一步效果将在下文中结合具体实施方式加以说明。The further effects of the above-mentioned non-conventional alternatives will be described below in conjunction with specific embodiments.
附图说明Description of drawings
附图用于更好地理解本发明,不构成对本发明的不当限定。其中:The accompanying drawings are used to better understand the present invention, and do not constitute improper limitations to the present invention. in:
图1是根据本实用新型的一种钣金下陷成型工装的结构示意图;Fig. 1 is a schematic structural view of a sheet metal sagging forming tool according to the utility model;
图2是根据本实用新型的一种钣金下陷成型工装的侧视图;Fig. 2 is a side view of a sheet metal sagging forming tool according to the utility model;
图3是根据本实用新型的第一标准块的立体图;Fig. 3 is the perspective view of the first standard block according to the utility model;
图4是根据本实用新型的专用块的立体图;Fig. 4 is a perspective view of a special block according to the utility model;
图5是根据本使用新型的一种钣金下陷成型工装的剖视图(沿A-A的剖面);Fig. 5 is a sectional view (along the section of A-A) of a kind of sheet metal sinking forming tooling according to the present invention;
附图标记说明:1-上模块,2-下模块,21-第一标准块,22-第二标准块,3-专用块,4-待加工零件,211-第一连接部,311-第二连接部,312-沉头螺孔,5-成型槽。Explanation of reference numerals: 1-upper module, 2-lower module, 21-first standard block, 22-second standard block, 3-special block, 4-part to be processed, 211-first connecting part, 311-second connecting part, 312-countersunk screw hole, 5-forming groove.
具体实施方式Detailed ways
以下结合附图对本发明的示范性实施例做出说明,其中包括本发明实施例的各种细节以助于理解,应当将它们认为仅仅是示范性的。因此,本领域普通技术人员应当认识到,可以对这里描述的实施例做出各种改变和修改,而不会背离本发明的范围和精神。同样,为了清楚和简明,以下的描述中省略了对公知功能和结构的描述。Exemplary embodiments of the present invention are described below in conjunction with the accompanying drawings, which include various details of the embodiments of the present invention to facilitate understanding, and they should be regarded as exemplary only. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the invention. Also, descriptions of well-known functions and constructions are omitted in the following description for clarity and conciseness.
图1是根据本实用新型的一种钣金下陷成型工装的结构示意图;图2是根据本实用新型的一种钣金下陷成型工装的侧视图;图3是根据本实用新型的第一标准块的立体图;图4是根据本实用新型的专用块的立体图;图5是根据本使用新型的一种钣金下陷成型工装的横剖视图;为便于说明,图1、图2和图5均为待加工零件4安装在本工装内。如图所示,本实用新型提供的一种钣金下陷成型工装包括:上模块1,上模块1用于与机床连接;下模块2,下模块2包括第一标准块21、第二标准块22和专用块3,第一标准块21和第二标准块22为固定尺寸,专用块3的尺寸根据待加工零件4的尺寸进行适配,其中第一标准块21包括第一连接部211,专用块3还包括第二连接部311,第一连接部211和第二连接部311可拆卸连接,第一标准块21、第二标准块22和专用块3围合形成容纳待加工零件4的成型槽5。第二标准块和专用块直接可以直接贴合连接,最后与专用块3和第一标准块21一同固定在机床模台上。上模块1用于与冲压机床连接,对待加工零件4进行冲压,结构形式相对固化。而下模块2直接与待加工零件4接触,下模块2通过第一标准块21、第二标准块22和专用块3围合拼接后的形成的成型槽5用于放置待加工零件4,由于可以灵活选取不同尺寸的专用块3,所以可以使得成型槽5的断面与待加工零件4的断面尺寸(即待加工零件4材料厚度和弯边高度)一致。满足多种尺寸的零件加工需要,由于标准块的尺寸相对固定,可以重复使用,减少了材料浪费,节约了成本。Fig. 1 is a schematic structural view of a sheet metal sink forming tool according to the present invention; Fig. 2 is a side view of a sheet metal sink forming tool according to the present invention; Fig. 3 is a perspective view of a first standard block according to the present invention; Fig. 4 is a perspective view of a special block according to the present invention; As shown in the figure, a sheet metal sinking forming tooling provided by the utility model includes: an upper module 1, the upper module 1 is used to connect with the machine tool; a lower module 2, the lower module 2 includes a first standard block 21, a second standard block 22 and a special block 3, the first standard block 21 and the second standard block 22 are of fixed size, and the size of the special block 3 is adapted according to the size of the part 4 to be processed, wherein the first standard block 21 includes the first connecting part 211, and the special block 3 also includes the second connecting part 311, the first connecting part 211 and the second connecting part 3 11 is detachably connected, and the first standard block 21, the second standard block 22 and the special block 3 are enclosed to form a forming groove 5 for accommodating the parts 4 to be processed. The second standard block and the special block can be directly attached and connected, and finally together with the special block 3 and the first standard block 21, they are fixed on the machine tool mold platform. The upper module 1 is used to connect with the stamping machine tool to stamp the parts 4 to be processed, and its structure is relatively solidified. The lower module 2 is directly in contact with the part 4 to be processed, and the lower module 2 is used to place the part 4 to be processed through the forming groove 5 formed after the first standard block 21, the second standard block 22 and the special block 3 are surrounded and spliced. Since the special blocks 3 of different sizes can be flexibly selected, the cross section of the forming groove 5 can be made consistent with the cross-sectional size of the part 4 to be processed (i.e. the thickness of the material of the part 4 to be processed and the height of the flange). It meets the processing needs of parts of various sizes. Since the size of the standard block is relatively fixed, it can be reused, reducing material waste and saving costs.
根据本实用新型的一个实施例,第一连接部211和第二连接311部为台阶扣合连接。进一步提高第一标准块21和专用块3连接的稳定性,防止错位。According to an embodiment of the present utility model, the first connecting part 211 and the second connecting part 311 are connected by step buckling. The stability of the connection between the first standard block 21 and the special block 3 is further improved to prevent misalignment.
根据本实用新型的一个实施例,第一连接部211和第二连接部311通过螺栓可拆卸连接,其中第二连接部设置沉头螺孔312。更进一步提高第一标准块21和专用块3连接的稳定性,沉头螺孔312便于第二标准块22与专用块贴近安装。According to an embodiment of the present invention, the first connecting part 211 and the second connecting part 311 are detachably connected by bolts, wherein the second connecting part is provided with a countersunk screw hole 312 . To further improve the stability of the connection between the first standard block 21 and the special block 3, the countersunk screw holes 312 facilitate the close installation of the second standard block 22 and the special block.
根据本实用新型的一个实施例,第一标准块21和/或第二标准块22与上模块1对应的一侧设置有弧形倒角。根据待加工零件4的尺寸进行适配。According to an embodiment of the present invention, the side of the first standard block 21 and/or the second standard block 22 corresponding to the upper module 1 is provided with an arc-shaped chamfer. Adapt according to the size of the part 4 to be processed.
根据本实用新型的一个实施例,上模块1的截面为梯形。便于机床加工和安装。According to an embodiment of the present invention, the cross section of the upper module 1 is trapezoidal. It is convenient for machine tool processing and installation.
根据本实用新型的一个实施例,根据待加工零件4的形状设置专用块3的形状,常用的下模块2由专用块3夹设在第一标准块21和第二标准块22之间。According to an embodiment of the present utility model, the shape of the special block 3 is set according to the shape of the part 4 to be processed, and the commonly used lower module 2 is sandwiched between the first standard block 21 and the second standard block 22 by the special block 3 .
根据本实用新型的一个实施例,第一连接部211为凹部,第二连接部为凸部311。进一步提高第一标准块21和专用块3连接的稳定性,防止错位。According to an embodiment of the present invention, the first connecting portion 211 is a concave portion, and the second connecting portion is a convex portion 311 . The stability of the connection between the first standard block 21 and the special block 3 is further improved to prevent misalignment.
根据本实用新型的一个实施例,根据待加工零件4的形状设置专用块3的形状,常用的成型槽5为直线型。According to an embodiment of the present invention, the shape of the special block 3 is set according to the shape of the part 4 to be processed, and the commonly used forming groove 5 is linear.
根据本实用新型的一个实施例,下模块2由多块第一标准块21、第二标准块22和/或专用块3拼接而成。模块化拼接方式可适用于大尺寸的待加工零件4的加工。According to an embodiment of the present invention, the lower module 2 is formed by splicing a plurality of first standard blocks 21 , second standard blocks 22 and/or special blocks 3 . The modular splicing method is applicable to the processing of large-sized parts 4 to be processed.
上述具体实施方式,并不构成对本发明保护范围的限制。本领域技术人员应该明白的是,取决于设计要求和其他因素,可以发生各种各样的修改、组合、子组合和替代。任何在本发明的精神和原则之内所作的修改、等同替换和改进等,均应包含在本发明保护范围之内。The above specific implementation methods do not constitute a limitation to the protection scope of the present invention. It should be apparent to those skilled in the art that various modifications, combinations, sub-combinations and substitutions may occur depending on design requirements and other factors. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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