CN219368665U - Monofilament circulation detection system - Google Patents
Monofilament circulation detection system Download PDFInfo
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- CN219368665U CN219368665U CN202320828379.XU CN202320828379U CN219368665U CN 219368665 U CN219368665 U CN 219368665U CN 202320828379 U CN202320828379 U CN 202320828379U CN 219368665 U CN219368665 U CN 219368665U
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- diameter measuring
- measuring instrument
- monofilament
- frame
- detection system
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Abstract
The utility model relates to a monofilament circulation detection system, which comprises a detection mechanism for detecting a cable and a monitoring mechanism for controlling a detection assembly, wherein the detection mechanism is connected with the monitoring mechanism through a cable; the detection mechanism comprises a frame, a diameter measuring controller and a patrol assembly, wherein the diameter measuring controller and the patrol assembly are arranged on the frame, and the patrol assembly comprises a conveying plane for a plurality of monofilaments to pass through and a diameter measuring instrument which is perpendicular to the conveying plane and moves in a reciprocating cutting mode on the monofilaments. By using the motion structure, the calliper is driven to automatically measure, and the measured data is transmitted to the computer in real time. The staff can timely issue whether the production line is qualified. Thus, not only can the labor be reduced, but also the efficiency can be improved. And meanwhile, the automatic control system also has the following control automation.
Description
Technical Field
The utility model belongs to the field of laser detection equipment, and particularly relates to improvement of a monofilament circulation detection system.
Background
In the large-scale production of monofilaments, the monofilaments are produced in a large scale, and batch detection of whether the sizes of the monofilaments are compliant is required. The existing monofilament measurement of the monofilaments is generally carried out by manually holding the calliper one by one, and the manual measurement mode has a plurality of defects, such as low efficiency, long test time of a group of wires; the data can not be summarized automatically, the data is required to be summarized and recorded into the table manually, and the data can not be measured on line in real time, so that the method is inconvenient.
Disclosure of Invention
The utility model aims to provide a monofilament circulation detection system which can drive a calliper to automatically circulate and measure and transmit measurement data to a computer in real time.
In order to achieve the aim of the utility model, the utility model adopts the following technical scheme: the monofilament circulation detection system comprises a detection mechanism for detecting a cable and a monitoring mechanism for controlling a detection assembly, wherein the detection mechanism is connected with the monitoring mechanism through a cable; the detection mechanism comprises a frame, a diameter measuring controller and a patrol assembly, wherein the diameter measuring controller and the patrol assembly are arranged on the frame, and the patrol assembly comprises a conveying plane for a plurality of monofilaments to pass through and a diameter measuring instrument which is perpendicular to the conveying plane and moves in a reciprocating cutting mode on the monofilaments.
Preferably: the conveying plane comprises two horizontal rotating shafts which are arranged in parallel, the diameter measuring instrument comprises a diameter measuring instrument transmitting end and a diameter measuring instrument receiving end, the diameter measuring instrument transmitting end and the diameter measuring instrument receiving end are respectively located above and below the conveying plane, and the measuring area of the diameter measuring instrument is perpendicularly intersected with the conveying plane where the two rotating shafts are located.
Preferably: the automatic diameter measuring device is characterized in that a traction motor and two horizontal guide rails are arranged above the frame, the transmitting end of the diameter measuring instrument and the receiving end of the diameter measuring instrument are respectively arranged on the two guide rails through sliding blocks, and the traction motor is respectively connected with the transmitting end of the driving diameter measuring instrument and the receiving end of the diameter measuring instrument through a coupling.
Preferably: the guide rails are an upper guide rail and a lower guide rail respectively, the upper guide rail and the lower guide rail are positioned on the same vertical plane, the transmitting end of the diameter measuring instrument is arranged on the upper guide rail in a sliding manner, and the receiving end of the diameter measuring instrument is arranged on the lower guide rail in a sliding manner.
Preferably: the machine frame is provided with a rotating shaft motor, the output end of the rotating shaft motor is connected with and drives two rotating shafts through a synchronous belt, and the length direction of the rotating shafts is perpendicular to the moving direction of the cable.
Preferably: the frame include the box of control and the platform of its top, the diameter measurement controller sets up inside the box, the operating panel of diameter measurement controller is located the box side, the subassembly is patrolled and examined on the platform of frame top.
Preferably: the inspection assembly further comprises a dust removal and cooling fan and an abnormal alarm lamp, and the fan and the alarm lamp are in signal connection with the diameter measurement controller.
Preferably: the monitoring mechanism is a computer controller connected through a cable, and the computer controller comprises a mouse keyboard, a computer host and a display screen.
The utility model has the following beneficial effects: by utilizing the motion structure, the calliper is driven to automatically measure, and the measured data is transmitted to the computer in real time, so that a worker can timely issue whether the production line is qualified or not. Therefore, labor can be reduced, efficiency can be improved, and the automatic control device can be used for controlling the automatic control device in the future.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic view of a portion of the inspection assembly of the present utility model;
fig. 3 is a schematic structural diagram of an inspection assembly according to another view of the present utility model.
In the figure: 1. a patrol component; 2. a caliper controller; 3. a frame; 5. a measured monofilament; 6. a monitoring mechanism; 7. an alarm lamp; 11. a calliper transmitting end; 12. a calliper receiving end; 13. a traction motor; 14. an upper guide rail; 15. a lower guide rail; 16. a coupling; 17. a spindle motor; 18. a rotating shaft; 19. a synchronous belt; 61. a mouse keyboard; 62. a computer host; 63. and a display screen.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below. It will be apparent that the described embodiments are only some, but not all, embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1, 2 and 3, a monofilament circulation detection system comprises a detection mechanism for detecting a cable and a monitoring mechanism 6 for controlling a detection assembly, wherein the detection mechanism and the monitoring mechanism 6 are connected through a cable; the detection mechanism comprises a frame 3, a diameter measuring controller 2 and a patrol assembly 1, wherein the diameter measuring controller 2 and the patrol assembly 1 are arranged on the frame, and the patrol assembly 1 comprises a conveying plane for a plurality of monofilaments to pass through and a diameter measuring instrument which is perpendicular to the conveying plane and moves in a reciprocating cutting mode on the monofilaments. The monitoring mechanism 6 is a computer controller connected by a cable, and the computer controller comprises a mouse keyboard 61, a computer host 62 and a display screen 63.
The computer controller controls the traction motor 13 and the rotating shaft motor 17 to move through communication, the two guide rails drive the callipers to move simultaneously, the intensive single wire is subjected to inspection quantity, the computer controller reads the calliper controller data in real time through communication by utilizing software, a statistical report and a trend chart are generated after one circle of inspection, and the statistical report and the trend chart are displayed on the display screen 63 of the computer controller.
As shown in fig. 3, sliders are respectively arranged on the transmitting end 11 and the receiving end 12 of the calliper, and slidably mounted on an upper guide rail 14 and a lower guide rail 15, wherein the upper guide rail 14 and the lower guide rail 15 are positioned on the same vertical plane, and a transverse detection area of the calliper is provided with two rotating shafts 18 through which auxiliary cables pass side by side. The two rotation shafts 18 are horizontally arranged in parallel, the transmitting end 11 and the receiving end 12 of the diameter measuring instrument are respectively positioned above and below a conveying plane formed by the two rotation shafts 18, and the measuring area of the diameter measuring instrument is vertically intersected with the conveying plane where the two rotation shafts 18 are positioned. The traction motor 13 is respectively connected with the transmitting end 11 of the diameter measuring instrument and the receiving end 12 of the diameter measuring instrument through the coupler 16, so that the transmitting end 11 of the diameter measuring instrument and the receiving end 12 of the diameter measuring instrument can synchronously and transversely reciprocate,
the traction motor 13 enables the sliding blocks on the two guide rails to synchronously move forward or backward through the coupler 16, and the calliper receiving end 12 and the calliper transmitting end 11 are both connected to the sliding blocks. The J-shaped member is a drag chain inside which is a cable that the calliper controller connects to the calliper receiving end 12.
As shown in fig. 2, the frame 3 is provided with a rotating shaft motor 17, the output end of the rotating shaft motor 17 is connected with and drives two rotating shafts 18 through a synchronous belt 19, and the length direction of the rotating shafts 18 is perpendicular to the moving direction of the cable. The output end of the rotating shaft motor 17 is connected with one rotating shaft 18 through a synchronous belt 19, the other synchronous belt 19 is connected to the other rotating shaft 18, the length direction of the rotating shaft 18 is perpendicular to the moving direction of the detected single filament 5, and the rotating direction is consistent with the detected single filament 5. The rotating shaft motor 17 respectively pulls the two rotating shafts 18 to synchronously rotate through the two synchronous belts 19, so that the measured monofilament 5 stably moves on the rotating shafts 18, and the measured monofilament 5 is prevented from shaking and hard friction on the measured monofilament 5.
The frame 3 is also provided with a fan and an alarm lamp 7, a control switch of the fan and a rotating shaft 18 is arranged in the diameter measuring controller 2, the fan is used for removing dust and reducing temperature, and the rotating shaft 18 is driven by a motor and is used for preventing the measured monofilament 5 from shaking and preventing the measured monofilament 5 from hard friction. The speed regulation switch and the alarm clearing switch are also arranged, the speed regulation is carried out to match the linear speed of the tested line, the alarm clearing is carried out after abnormal measurement, the alarm lamp 7 flashes, abnormal information is manually confirmed, the alarm is cleared, and the alarm lamp 7 is closed.
The working process of the system comprises the following steps: the cable is connected well, so that the measured monofilaments 5 are uniformly distributed in the measuring area. And closing the main switch to electrify the whole system. The rotating shaft switch is closed, and the rotating shaft speed is adjusted (according to the field condition, the friction of the wire is reduced). Clicking the software of the monitoring mechanism 6 to start inspection, sequentially inspecting the detected monofilaments 5 by the motion structure with the calliper, and transmitting measurement data to a computer for analysis and processing. If the detected monofilament 5 has dust, the fan switch can be closed, so that the fan blows the dust away, and the measurement is more accurate. The whole detection system can circularly detect.
Through the motion structure, drive the calliper and go automatic measurement, transmit the computer with measurement data in real time, let the line that the timely release of staff produced whether qualified. Therefore, labor can be reduced, efficiency can be improved, and the automatic control device can be used for controlling the automatic control device in the future.
The application has the advantages that:
1. the volume is small, the installation is convenient, and the operation is humanized.
2. The labor is reduced, and the efficiency is improved.
3. And the automatic control is convenient later.
4. The detected monofilaments can be detected online in real time.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (8)
1. A monofilament circulation detecting system is characterized in that: the cable detection device comprises a detection mechanism for cable detection and a monitoring mechanism for controlling the detection assembly, wherein the detection mechanism is connected with the monitoring mechanism through a cable; the detection mechanism comprises a frame, a diameter measuring controller and a patrol assembly, wherein the diameter measuring controller and the patrol assembly are arranged on the frame, and the patrol assembly comprises a conveying plane for a plurality of monofilaments to pass through and a diameter measuring instrument which is perpendicular to the conveying plane and moves in a reciprocating cutting mode on the monofilaments.
2. The monofilament circulation detection system of claim 1, wherein: the conveying plane comprises two horizontal rotating shafts which are arranged in parallel, the diameter measuring instrument comprises a diameter measuring instrument transmitting end and a diameter measuring instrument receiving end, the diameter measuring instrument transmitting end and the diameter measuring instrument receiving end are respectively located above and below the conveying plane, and the measuring area of the diameter measuring instrument is perpendicularly intersected with the conveying plane where the two rotating shafts are located.
3. The monofilament circulation detection system of claim 2, wherein: the automatic diameter measuring device is characterized in that a traction motor and two horizontal guide rails are arranged above the frame, the transmitting end of the diameter measuring instrument and the receiving end of the diameter measuring instrument are respectively arranged on the two guide rails through sliding blocks, and the traction motor is respectively connected with the transmitting end of the driving diameter measuring instrument and the receiving end of the diameter measuring instrument through a coupling.
4. A monofilament circulation detection system as claimed in claim 3 wherein: the guide rails are an upper guide rail and a lower guide rail respectively, the upper guide rail and the lower guide rail are positioned on the same vertical plane, the transmitting end of the diameter measuring instrument is arranged on the upper guide rail in a sliding manner, and the receiving end of the diameter measuring instrument is arranged on the lower guide rail in a sliding manner.
5. The monofilament circulation detection system of claim 4, wherein: the machine frame is provided with a rotating shaft motor, the output end of the rotating shaft motor is connected with and drives two rotating shafts through a synchronous belt, and the length direction of the rotating shafts is perpendicular to the moving direction of the cable.
6. The monofilament circulation detection system of claim 5, wherein: the frame include the box of control and the platform of its top, the diameter measurement controller sets up inside the box, the operating panel of diameter measurement controller is located the box side, the subassembly is patrolled and examined on the platform of frame top.
7. The monofilament circulation detection system of claim 6, wherein: the detection assembly further comprises a dust removal cooling fan and an abnormal alarm lamp, wherein the fan and the alarm lamp are arranged on the frame and are in signal connection with the diameter measuring controller.
8. The monofilament circulation detection system of claim 7, wherein: the monitoring mechanism is a computer controller connected through a cable, and the computer controller comprises a mouse keyboard, a computer host and a display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320828379.XU CN219368665U (en) | 2023-04-14 | 2023-04-14 | Monofilament circulation detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320828379.XU CN219368665U (en) | 2023-04-14 | 2023-04-14 | Monofilament circulation detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219368665U true CN219368665U (en) | 2023-07-18 |
Family
ID=87142100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320828379.XU Active CN219368665U (en) | 2023-04-14 | 2023-04-14 | Monofilament circulation detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219368665U (en) |
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2023
- 2023-04-14 CN CN202320828379.XU patent/CN219368665U/en active Active
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