CN219357660U

CN219357660U - Multi-station turntable impeller finished product riveting equipment

Info

Publication number: CN219357660U
Application number: CN202320203971.0U
Authority: CN
Inventors: 伍元富
Original assignee: Shanghai Hefeng Electrical Equipment Co ltd
Current assignee: Shanghai Hefeng Electrical Equipment Co ltd
Priority date: 2023-02-13
Filing date: 2023-02-13
Publication date: 2023-07-18
Anticipated expiration: 2033-02-13

Abstract

The utility model provides multi-station turntable impeller finished product riveting equipment which comprises a press machine, a material taking manipulator and a turntable riveting machine, wherein the press machine is used for pressing a turntable impeller; the turntable riveting machine comprises a divider and a working platform; the working platform comprises a plurality of riveting stations, wherein each riveting station comprises a riveting lower film and first infrared equipment; the press is provided with a riveting upper film and a second infrared device; a third infrared device is arranged on the material taking manipulator; the first infrared device is capable of being matched with the second infrared device, and the first infrared device is matched with the third infrared device. The utility model greatly improves the utilization rate of equipment, avoids manual material taking of operators, and increases the safety coefficient of the operators. Besides, manual alignment is replaced by laser alignment, so that the precision of the riveting process is improved.

Description

Multi-station turntable impeller finished product riveting equipment

Technical Field

The utility model relates to the field of part machining, in particular to a multi-station turntable impeller finished product riveting device.

Background

At present, when the riveting process of the impeller finished product is mostly carried out, a single device-die and a single operation mode are adopted, after an assembled impeller is put into a die positioning cavity arranged on a punch, personnel are required to be aligned manually, namely, riveting feet of the product are required to be rotated into a cavity of a riveting point on the die cavity, then, pressure equipment is started to rivet the impeller finished product, and after riveting is finished, the personnel take out the impeller by hands. After the riveting process of one product is finished, the next finished product riveting process can be carried out by putting another product to be riveted into the riveting machine and repeating the above actions, the operation process is complex, the safety coefficient is extremely low, and the labor cost of the product is high. The single person yield is extremely low. And there is also a problem that the manual alignment accuracy is not high.

Disclosure of Invention

Aiming at the defects in the prior art, the utility model aims to provide a multi-station turntable impeller finished product riveting device.

The utility model provides multi-station turntable impeller finished product riveting equipment which comprises a press machine, a material taking manipulator and a turntable riveting machine;

the material taking manipulator is arranged on the press machine or the rotary table riveting machine through a bracket;

the turntable riveting machine comprises a divider and a working platform;

the working platform comprises a plurality of riveting stations, wherein each riveting station comprises a riveting lower film and first infrared equipment;

the press is provided with a riveting upper film and a second infrared device; a third infrared device is arranged on the material taking manipulator;

the divider can drive the riveting station to move to the position right below the riveting upper film; the divider can drive the riveting station to move to the lower part of the material taking manipulator;

the first infrared device is capable of being matched with the second infrared device, and the first infrared device is matched with the third infrared device.

Preferably, the material taking manipulator comprises a guide rail, a transverse moving structure, a driving structure and a clamp;

the driving structure can move between one end and the other end of the guide rail along the length direction of the guide rail under the action of the transverse moving structure, the clamp is mounted on the driving structure, and the driving structure can drive the clamp to move up and down.

Preferably, the first infrared device is an infrared generator or an infrared receiver;

the second infrared device is an infrared receiver or an infrared generator;

the third infrared device is an infrared receiver or an infrared generator.

Preferably, the number of the riveting stations is 6.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, through the arrangement of the divider and the multiple stations, continuous riveting of the multi-station die of one device is realized, the utilization rate of the device is greatly improved, and the labor cost is obviously reduced. The utility model realizes the safe and reliable operation effect by the design of the material taking manipulator, avoids the manual material taking of operators, and increases the safety coefficient of the operators. Besides, the utility model replaces manual alignment by laser alignment through the design of a plurality of infrared devices, thereby improving the precision of the riveting process.

Drawings

Other features, objects and advantages of the present utility model will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a partial structure of the present utility model;

FIG. 3 is a top view of FIG. 2;

FIG. 4 is a front view of FIG. 2;

the figure shows:

Detailed Description

The present utility model will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present utility model, but are not intended to limit the utility model in any way. It should be noted that variations and modifications could be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present utility model.

The utility model provides a multi-station turntable impeller finished product riveting device, which adopts a press machine and mechanical transmission to realize point-to-point riveting production and manufacture of impeller finished products. The multi-station turntable impeller finished product riveting equipment comprises a press machine 1, a material taking manipulator 3 and a turntable riveting machine 2;

the material taking manipulator 3 is arranged on the press 1 or the rotary table riveting machine 2 through a bracket; the turntable riveting machine 2 comprises a divider 5 and a working platform 9; the working platform 9 comprises a plurality of riveting stations, preferably 6 riveting stations. The riveting station comprises a riveting lower film 41 and first infrared equipment; the press is provided with a riveting upper film 42 and a second infrared device; the material taking manipulator 3 is provided with third infrared equipment;

the divider 5 can drive the riveting station to move to the position right below the riveting upper film 42; the divider 5 can drive the riveting station to move to the position below the material taking manipulator 3; the first infrared device is capable of being matched with the second infrared device, and the first infrared device is matched with the third infrared device.

The material taking manipulator 3 comprises a guide rail, a transverse moving structure, a driving structure 6 and a clamp 7; the driving structure 6 can move between one end and the other end of the guide rail along the length direction of the guide rail under the action of the transverse moving structure, the clamp 7 is mounted on the driving structure 6, and the driving structure 6 can drive the clamp 7 to move up and down.

The first infrared equipment is an infrared generator or an infrared receiver; the second infrared device is an infrared receiver or an infrared generator; the third infrared device is an infrared receiver or an infrared generator.

In a preferred embodiment, the upper and lower rivet films 42 and 41 are respectively an upper and lower point-to-point rivet film. The driving structure 6 is a cylinder. The transverse moving structure is a motor, a gear rack matching structure or a motor and belt structure matching structure. The clamp 7 is a pneumatic clamp. The multi-station turntable impeller finished product riveting device further comprises a switch 8, and the switch 8 is used for switching on or switching off the device.

The working principle and the process of the utility model are as follows:

step 1, starting equipment by using a switch 8, and driving a turntable by a working platform 9 of a 6 station at a divider 5 to perform 360-degree equal rotation by taking the center as a datum point.

Step 2, an operator sequentially places products to be riveted on 6 riveting press films 41 in the rotary table riveting machine 2.

And 3, when a certain riveting press film 41 rotates to the position right below the press machine 1, the press machine 1 drives the riveting press film 42 to descend and contact with the riveting press film 41 to rivet the impeller through the induction of the first infrared equipment and the second infrared equipment.

And 4, after the press 1 completes one riveting action, the press 1 drives the riveting upper film 42 to return. The working platform 9 drives the riveting press film 41 to rotate to the position right below the clamp 7 under the action of the divider.

And step 5, the material taking manipulator 3 is driven by the driving structure 6 to start descending with the clamp 7 to contact with a product through the induction of the first infrared equipment and the third infrared equipment.

And 6, clamping the riveted finished product by a clamp 7, and returning the riveted finished product under the drive of a driving structure 6.

And 7, under the drive of the transverse moving structure, the clamp 7 moves outwards to a designated position, then the clamp 7 is loosened, the product slides into an external container along the chute, material taking is completed, and after the material taking is completed, the clamp 7 is reset under the drive of the transverse moving structure.

Step 8, the working platform 9 drives the riveting pressing film 41 to rotate continuously under the action of the divider, staff continuously puts products on the riveting pressing film 41, and the actions are repeated continuously. And forming an automatic continuous impeller finished product riveting procedure.

The utility model improves the production process, improves the production benefit (the product yield can be increased by 2/3 according to measurement and calculation), ensures the safe production and improves the working environment of staff.

In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and are not to be construed as limiting the present application.

The foregoing describes specific embodiments of the present utility model. It is to be understood that the utility model is not limited to the particular embodiments described above, and that various changes or modifications may be made by those skilled in the art within the scope of the appended claims without affecting the spirit of the utility model. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily without conflict.

Claims

1. The multi-station turntable impeller finished product riveting device is characterized by comprising a press (1), a material taking manipulator (3) and a turntable riveting machine (2);

the material taking manipulator (3) is arranged on the press (1) or the rotary table riveting machine (2) through a bracket;

the turntable riveting machine (2) comprises a divider (5) and a working platform (9);

the working platform (9) comprises a plurality of riveting stations, wherein each riveting station comprises a riveting press film (41) and first infrared equipment;

the press is provided with a riveting upper film (42) and a second infrared device; the material taking manipulator (3) is provided with third infrared equipment;

the divider (5) can drive the riveting station to move to the position right below the riveting upper film (42); the divider (5) can drive the riveting station to move to the position below the material taking manipulator (3);

2. The multi-station turntable impeller finished product riveting equipment according to claim 1, wherein the material taking manipulator (3) comprises a guide rail, a transverse moving structure, a driving structure (6) and a clamp (7);

the driving structure (6) can move between one end and the other end of the guide rail along the length direction of the guide rail under the action of the transverse moving structure, the clamp (7) is mounted on the driving structure (6), and the driving structure (6) can drive the clamp (7) to move up and down.

3. The multi-station turntable impeller finished product riveting device according to claim 1, wherein the first infrared device is an infrared generator or an infrared receiver;

the second infrared device is an infrared receiver or an infrared generator;

the third infrared device is an infrared receiver or an infrared generator.

4. The multi-station turntable impeller finished product riveting apparatus of claim 1, wherein the number of riveting stations is 6.