CN219355901U

CN219355901U - Dye preparation device convenient for adjusting concentration of reactive dye

Info

Publication number: CN219355901U
Application number: CN202223439856.8U
Authority: CN
Inventors: 耿玉华; 徐明生
Original assignee: Suqian Hongguang Chemical Industry Co ltd
Current assignee: Suqian Hongguang Chemical Industry Co ltd
Priority date: 2022-12-22
Filing date: 2022-12-22
Publication date: 2023-07-18
Anticipated expiration: 2032-12-22

Abstract

The utility model discloses a dye preparation device convenient for adjusting the concentration of reactive dye, which belongs to the field of dye preparation and comprises a box body, wherein a water tank is connected to one side of the top of the box body, a powder inlet box is arranged on one side of the top of the box body far away from the water tank, a first motor is connected to one side of the box body, an output shaft of the first motor is connected with a stirring rod, a discharging pipe is connected to one side of the box body, a spiral rod is connected to an output shaft of the second motor, the concentration detection probe is used for detecting the internal concentration, a processor is used for analyzing and processing data, the second motor drives the spiral rod, the dye is slowly pushed into the box body from a feed pipe, the feeding speed is controlled through the rotation speed of the second motor, the error value caused by pouring of the dye powder is reduced, water in the water tank enters a water inlet disc through a communicating pipe, the space between a sealing disc and a carrying disc is controlled, the size of the water flow entering the box body is controlled, and the internal concentration of the dye preparation device is automatically adjusted.

Description

Dye preparation device convenient for adjusting concentration of reactive dye

Technical Field

The utility model belongs to the technical field of dye preparation, and particularly relates to a dye preparation device convenient for adjusting the concentration of reactive dye.

Background

Reactive dyes are also known as reactive dyes, and contain reactive groups in the reactive dye molecules that react with hydroxyl groups in cellulose and amino groups in protein fibers, and form covalent bonds with the fibers during dyeing to produce "dye-fiber" compounds.

In the preparation process of the reactive dye, a proper amount of dye powder and water are required to be poured into the preparation device, the dye powder and the water are required to be weighed before the dye is prepared, then the weighed water and dye powder are poured into the preparation device, and the process is complicated when the concentration is regulated, so that the dye preparation device convenient for regulating the concentration of the reactive dye is provided.

Disclosure of Invention

The utility model aims to provide a dye preparation device convenient for adjusting the concentration of reactive dye, so as to solve the problems that the process is complicated and the concentration of the reactive dye is inconvenient to adjust when dye powder is weighed for multiple times.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a dyestuff preparation facilities convenient to adjust reactive dye concentration, includes the box, one side at box top is connected with the water tank, one side that the water tank was kept away from at the box top is provided with into the powder case, one side of box is connected with a motor, no. one motor output shaft has the puddler, one side of box is connected with the discharging pipe, no. two motors are installed at the box top, no. two motor's output shaft has the hob, the hob alternates in into the powder case, the water tank bottom is connected with communicating pipe with the box top, the bottom of communicating pipe is connected with the water inlet disc, the inside sealing disc that is provided with of water inlet disc, all be provided with the inlet opening on water inlet disc and the sealing disc, inlet opening cross arrangement on water inlet disc and the sealing disc.

Further, a chute is formed in the water inlet disc, a third motor is mounted at the top of the water tank, an output shaft of the third motor is connected with a rotating shaft, and the sealing disc is mounted on the rotating shaft.

Further, the rotating shaft penetrates through the communicating pipe and extends into the water inlet disc, the sealing disc is provided with a threaded hole, the bottom end of the rotating shaft is provided with threads, the sealing disc is sleeved on the rotating shaft through the threaded hole and the threads, and two sides of the sealing disc are in sliding connection with the inner wall of the water inlet disc through sliding grooves.

Further, the top of the water inlet disc is coated with sealing materials.

Further, the water pump is installed at the top of water tank, the both ends of water pump are connected with inlet tube and drinking-water pipe respectively, the one end that the water pump was kept away from to the inlet tube extends to in the water tank.

Further, one side of advance the powder case is connected with the connecting cylinder, the bottom intercommunication of connecting cylinder has the inlet pipe, no. two motors are installed in one side of connecting cylinder.

Further, two inclined blocks are connected to the interior of the powder inlet box, and the two inclined blocks are located in front of and behind the screw rod and are symmetrical.

Further, the screw rod is contacted with one side of the two inclined blocks, which is close to each other, and the screw rod is contacted with the inner wall of the connecting cylinder.

Further, a concentration detection probe is arranged in the box body.

Further, the box is connected with the treater, the treater respectively with No. one motor, no. two motors, no. three motors and concentration detection probe electric connection.

Compared with the prior art, the utility model has the beneficial effects that:

this dyestuff preparation facilities convenient to adjust active dye concentration detects inside concentration through concentration detection probe, carries out analytical processing with data through the treater, and No. two motors drive the hob, with the slow follow inlet pipe propelling movement of dyestuff to the box in, through No. two motor rotational speed control feed rate, reduce the error value that the dyestuff powder poured into and arouses, water in the water tank gets into the water inlet tray through communicating pipe, controls the sealing disc and carries out the interval between the dish, plays the size that control rivers got into the box to automatic adjust dyestuff preparation facilities inside concentration.

Drawings

FIG. 1 is a perspective view of a dye preparation apparatus that facilitates the adjustment of reactive dye concentration;

FIG. 2 is a cross-sectional view of a dye preparation apparatus that facilitates adjustment of reactive dye concentration;

fig. 3 is an enlarged view at a in fig. 2.

In the figure: 10. a case; 11. a water tank; 12. a powder feeding box; 13. a motor I; 14. a stirring rod; 15. a discharge pipe; 16. a motor II; 17. a screw rod; 18. a communicating pipe; 19. a water inlet disc; 191. a chute; 20. a sealing plate; 21. a third motor; 22. a rotating shaft; 221. a thread; 23. a water pump; 231. a water inlet pipe; 232. a water pumping pipe; 24. a connecting cylinder; 241. a feed pipe; 25. a sloping block; 26. a concentration detection probe; 27. a water inlet hole; 28. a processor.

Detailed Description

The utility model is further described below with reference to examples.

The following examples are illustrative of the present utility model but are not intended to limit the scope of the utility model. The conditions in the examples can be further adjusted according to specific conditions, and simple modifications of the method of the utility model under the premise of the conception of the utility model are all within the scope of the utility model as claimed.

Referring to fig. 1 and 2, the utility model provides a dye preparation device convenient for adjusting the concentration of reactive dye, which comprises a box body 10, wherein one side of the top of the box body 10 is connected with a water tank 11, one side of the top of the box body 10 far away from the water tank 11 is provided with a powder feeding box 12, two inclined blocks 25 are connected in the powder feeding box 12, the two inclined blocks 25 are positioned in front and back of the spiral rod 17 and symmetrically, one side of the spiral rod 17, which is close to the two inclined blocks 25, is contacted with one side of the powder feeding box 12, a connecting cylinder 24 is connected with one side of the spiral rod 17, the bottom of the connecting cylinder 24 is communicated with a feeding pipe 241, a second motor 16 is arranged on one side of the connecting cylinder 24, the spiral rod 17 is contacted with the inner wall of the connecting cylinder 24, the output shaft of the second motor 16 is connected with the spiral rod 17, the spiral rod 17 is inserted in the powder feeding box 12, the dye powder is poured into the powder feeding box 12, the second motor 16 drives the spiral rod 17, the spiral rod 17 slowly pushes the dye into the connecting cylinder 24 from the feeding pipe 12, and then the dye enters the box 10 from the feeding pipe 241, and the rotation speed of the second motor 16 is controlled.

Referring to fig. 1-3, a communicating pipe 18 is connected to the bottom of a water tank 11 and the top of a tank body 10, a water inlet disc 19 is connected to the bottom end of the communicating pipe 18, a sealing disc 20 is arranged inside the water inlet disc 19, water inlet holes 27 are formed in the water inlet disc 19 and the sealing disc 20, water is introduced into the water tank by rain, mixing of external water and dye inside the tank body 10 can be accelerated, a chute 191 is formed in the water inlet disc 19, a third motor 21 is mounted on the top of the water tank 11, an output shaft of the third motor 21 is connected with a rotating shaft 22, the sealing disc 20 is mounted on the rotating shaft 22, the rotating shaft 22 extends into the water inlet disc 19 through the communicating pipe 18, a threaded hole is formed in the sealing disc 20, threads 221 are formed in the bottom end of the rotating shaft 22, the sealing disc 20 is sleeved on the rotating shaft 22 through the threaded holes and the threads 221, and two sides of the sealing disc 20 are in sliding connection with the inner wall of the water inlet disc 19 through the chute 191.

The third motor 21 is started, the third motor 21 drives the sealing disc 20 to move downwards, so that the distance between the sealing disc 20 and the bottom of the inner cavity of the water inlet disc 19 is adjusted, the water inlet disc 19 and the water inlet holes 27 on the sealing disc 20 are arranged in a crossing mode, sealing materials are coated on the top of the water inlet disc 19, when the water inlet disc 19 contacts with the sealing disc 20, the water inlet holes 27 on the sealing disc 20 can be plugged by the water inlet disc 19, the water inlet holes 27 on the water inlet disc 19 are plugged by the sealing disc 20, and the water quantity is controlled by adjusting the water inlet disc 19 and the sealing disc 20.

Referring to fig. 1, a first motor 13 is connected to one side of a tank 10, a stirring rod 14 is connected to an output shaft of the first motor 13, a discharging pipe 15 is connected to one side of the tank 10, a valve is arranged on the discharging pipe 15, a second motor 16 is mounted at the top of the tank 10, a water pump 23 is mounted at the top of a water tank 11, a water inlet pipe 231 and a water suction pipe 232 are respectively connected to two ends of the water pump 23, one end of the water inlet pipe 231, far away from the water pump 23, extends into the water tank 11, the second motor 16 is started, the stirring rod 14 is driven by the second motor 16 to stir solution in the tank 10, water is injected into the water tank 11 through the water pump 23, a pressure equalizing hole is formed in the water tank 11, and the water injection is prevented from causing the increase of the internal pressure of the water tank 11.

Referring to fig. 1, a concentration detection probe 26 is installed inside a box 10, the box 10 is connected with a processor 28, the processor is electrically connected with a first motor 13, a second motor 16, a third motor 21 and the concentration detection probe 26, the processor 28 is composed of a data processing unit and a circuit control unit, the model of the circuit control unit is BTS716G, the data processing unit processes data, the circuit control unit controls corresponding circuits according to the data, the concentration of dye inside the box 10 is detected by the concentration detection probe 26, the data is analyzed and processed by the processor, the processor 28 controls the second motor 16 to start when the concentration is low, the output shaft of the second motor 16 rotates slower as the concentration is closer to the expected value, thereby slowing down the feeding speed of the dye powder, the third motor 21 is controlled when the concentration is high, the third motor 21 drives the sealing disc 20 to be far away from the bottom of the inner cavity of the water inlet disc 19, water enters the box 10 from the sealing disc 20 and the water inlet 27 on the water inlet disc 19, gaps between the sealing disc 20 and the water inlet disc 19 are reduced as the concentration is closer to the value, the third motor 21 automatically controls the water inlet disc 10 to slow down the flow of dye inside the box 10, and thus the expected concentration is prepared.

The working principle and the using flow of the utility model are as follows: firstly, powder is poured into a powder inlet box 12, water is injected into a water tank 11 through a water pump 23, a first motor 13 and a second motor 16 are controlled by a processor 28 to start, the second motor 16 drives a screw rod 17, the screw rod 17 slowly pushes dye into a connecting cylinder 24 from a feed pipe 12, then the dye enters the box 10 from a feed pipe 241, water in the water tank 11 flows into a water inlet disc 19 through a communicating pipe 18, the water sequentially flows into the box 10 after passing through a water inlet hole 27 on a sealing disc 20 and a water inlet hole 27 on the water inlet disc 19, the first motor 13 drives a stirring rod 14 to stir and mix, the second motor 16 stops working after a proper amount of water and powder are injected, simultaneously, a third motor 21 is started to drive a rotating shaft 22 to rotate and drive the sealing disc 20 to be in close contact with the water inlet disc 19, the sealing effect is achieved, the over-concentration detection probe 26 detects the dye concentration in the box 10, the data is analyzed and processed through the processor 28, the processor 28 controls the motor number two 16 to start when the concentration is low, the output shaft of the motor number two 16 rotates slower along with the concentration approaching the expected value, thereby the powder dyeing feeding speed is slowed, the processor 28 controls the motor number three 21 when the concentration is high, the motor number three 21 drives the sealing disc 20 to be far away from the bottom of the inner cavity of the water inlet disc 19, water enters the box 10 from the sealing disc 20 and the water inlet holes 27 on the water inlet disc 19, the gap between the sealing disc 20 and the water inlet disc 19 is reduced along with the concentration approaching the expected value through the motor number three 21, the flow of water flowing into the box 10 is slowed down, the water inflow is controlled, the internal concentration of the dye preparation device is automatically adjusted, and the concentration of reactive dye is convenient to adjust.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Dye preparation facilities convenient to adjust reactive dye concentration, including box (10), its characterized in that: one side at box (10) top is connected with water tank (11), one side that water tank (11) was kept away from at box (10) top is provided with into powder case (12), one side of box (10) is connected with motor (13) No. one, motor (13) output shaft has puddler (14), one side of box (10) is connected with discharging pipe (15), no. two motor (16) are installed at box (10) top, the output shaft of No. two motor (16) has hob (17), hob (17) alternate in into powder case (12), water tank (11) bottom and box (10) top are connected with communicating pipe (18), the bottom of communicating pipe (18) is connected with water inlet disc (19), water inlet disc (19) inside is provided with sealing disk (20), all be provided with inlet opening (27) on water inlet disc (19) and sealing disk (20), box (10) are connected with treater (28).

2. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 1, wherein: a chute (191) is formed in the water inlet disc (19), a motor No. three (21) is mounted at the top of the water tank (11), a rotating shaft (22) is connected to an output shaft of the motor No. three (21), and the sealing disc (20) is mounted on the rotating shaft (22).

3. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 2, characterized in that: the rotary shaft (22) penetrates through the communicating pipe (18) to extend into the water inlet disc (19), a threaded hole is formed in the sealing disc (20), threads (221) are formed in the bottom end of the rotary shaft (22), the sealing disc (20) is sleeved on the rotary shaft (22) through the threaded hole and the threads (221), and two sides of the sealing disc (20) are in sliding connection with the inner wall of the water inlet disc (19) through sliding grooves (191).

4. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 1, wherein: the top of the water inlet disc (19) is coated with sealing materials.

5. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 1, wherein: the top of water tank (11) is installed water pump (23), the both ends of water pump (23) are connected with inlet tube (231) and drinking-water pipe (232) respectively, the one end that water pump (23) was kept away from to inlet tube (231) extends to in water tank (11).

6. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 1, wherein: one side of advance powder case (12) is connected with connecting cylinder (24), the bottom intercommunication of connecting cylinder (24) has inlet pipe (241), no. two motor (16) are installed in one side of connecting cylinder (24).

7. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 6, wherein: two inclined blocks (25) are connected inside the powder feeding box (12), and the two inclined blocks (25) are located in front of and behind the spiral rod (17) symmetrically.

8. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 7, wherein: the screw rod (17) is contacted with one side of the two inclined blocks (25) which are close to each other, and the screw rod (17) is contacted with the inner wall of the connecting cylinder (24).

9. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 2, characterized in that: the concentration detection probe (26) is arranged in the box body (10).

10. A dye preparation device for facilitating the adjustment of the concentration of reactive dyes according to claim 9, wherein: the processor (28) is electrically connected with the first motor (13), the second motor (16), the third motor (21) and the concentration detection probe (26) respectively.