CN219336361U

CN219336361U - Wire ultrasonic welding device

Info

Publication number: CN219336361U
Application number: CN202320249600.6U
Authority: CN
Inventors: 王建虎; 徐芳爱; 王巍
Original assignee: Hangzhou Hanghai Cable Co ltd
Current assignee: Hangzhou Hanghai Cable Co ltd
Priority date: 2023-02-20
Filing date: 2023-02-20
Publication date: 2023-07-14
Anticipated expiration: 2033-02-20

Abstract

The utility model relates to the technical field of ultrasonic welding and discloses an electric wire ultrasonic welding device which comprises a welding assembly, wherein a control assembly is arranged on one side of the welding assembly, a reciprocating assembly is arranged at the top of the control assembly, a limiting assembly is arranged on the front face of the control assembly, the welding assembly comprises an ultrasonic welding instrument body, a control button, a welding head and a welding platform, and the control button is arranged on one side of the ultrasonic welding instrument body. According to the utility model, through the matching arrangement of the control assembly, the reciprocating assembly and the limiting assembly, personnel can directly position the falling point position of the electric wire clamped by the wire clamp through adjusting the reciprocating assembly and the limiting assembly, and the electric wire clamp is directly aligned with the welding platform for use, so that manual alignment is not required during a large amount of welding, and the working efficiency is improved. Meanwhile, due to the fact that the position is mechanically controlled, welding accuracy is improved, probability of personnel error during long-time working is reduced, and yield of wire welding is improved.

Description

Wire ultrasonic welding device

Technical Field

The utility model relates to the technical field of ultrasonic welding, in particular to an ultrasonic wire welding device.

Background

The utility model relates to the technical field of welding equipment, in particular to an ultrasonic wire welding device. In the production and manufacture of electrical equipment, the electric wires are often required to be welded with conductive metal sheets such as copper sheets and electric wires.

The existing wire ultrasonic welding device needs a person to hold the wire and the soldering lug and manually align and weld the wire and the soldering lug when the wire ultrasonic welding device is used, each time of welding needs to be manually held and aligned once when a large number of welding is needed, the wire ultrasonic welding device is inconvenient to use, meanwhile, the wire ultrasonic welding device is easy to fatigue and cause errors in long-time control of the use mode, the wire and the soldering lug are not aligned when welding, and the like, so that welding failure is caused, and the yield is affected.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides an ultrasonic wire welding device which solves the problem of rapid alignment and alignment of a large number of welding.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides an electric wire ultrasonic welding device, includes welding assembly, one side of welding assembly is equipped with control assembly, control assembly's top is equipped with reciprocal subassembly, control assembly's front is equipped with spacing subassembly.

Optionally, the welding assembly comprises an ultrasonic welding instrument body, a control button, a welding head and a welding platform, wherein the control button is arranged on one side of the ultrasonic welding instrument body, the welding head is arranged at the top of the front face of the ultrasonic welding instrument body, and the welding platform is arranged at the bottom of the front face of the ultrasonic welding instrument body.

Optionally, the control assembly is including fixed plate, support column, pivot and handrail, the fixed plate set up in welding platform's side, the positive bottom of fixed plate is equipped with the support column, the surface of support column is equipped with the pivot, the surface of pivot is equipped with the handrail.

Optionally, the surface of the handrail is wrapped with leather, and the surface of the leather is provided with anti-skid patterns.

Optionally, reciprocal subassembly is including telescopic link A, telescopic link B and electric wire clamp, telescopic link A set up in the top of handrail, one side at telescopic link A top is equipped with telescopic link B, telescopic link B's top is equipped with the electric wire clamp.

Optionally, the inner wall of the wire clamp is provided with a plurality of through holes.

Optionally, the spacing subassembly is including limiting plate, screw thread loop bar, threaded rod and handle, the limiting plate set up in the bottom of fixed plate, the screw thread loop bar set up through the fixed knot set up in positive one side of fixed plate, the inside of screw thread loop bar is equipped with the threaded rod, one side of threaded rod is equipped with the handle.

In summary, the utility model has the technical effects and advantages that:

1. the electric wire clamp is reasonable in structure, when the welding position of the electric wire clamped by the electric wire clamp is adjusted through the telescopic rod A and the telescopic rod B and is opposite to the welding position of the welding platform, the limiting plate and the handrail limited by the threaded rod can only move in a limited area, at the moment, a person can continuously take out and put in the electric wire clamp, the electric wire can directly move in the limited area through the handrail, the converted handrail can be blocked by the position limited by the threaded rod, manual alignment is not needed in each welding, and the electric wire clamp can be directly used.

2. According to the utility model, through the matching arrangement of the control assembly, the reciprocating assembly and the limiting assembly, personnel can directly position the falling point position of the electric wire clamped by the wire clamp through adjusting the reciprocating assembly and the limiting assembly, and the electric wire clamp is directly aligned with the welding platform for use, so that manual alignment is not required during a large amount of welding, and the working efficiency is improved.

3. In the utility model, the mechanical control position improves the welding accuracy, reduces the probability of personnel error during long-time working and improves the yield of wire welding.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic view of an ultrasonic wire welding apparatus according to the present utility model;

FIG. 2 is a schematic diagram of the control assembly of the ultrasonic wire welding apparatus of the present utility model;

FIG. 3 is a view showing the state of use of the reciprocating assembly of the ultrasonic wire welding apparatus of the present utility model;

fig. 4 is a schematic structural view of a threaded shank of an ultrasonic wire welding device according to the present utility model.

In the figure: 1. welding the assembly; 101. an ultrasonic welder body; 102. a control button; 103. welding head; 104. a welding platform; 2. A control assembly; 201. a fixing plate; 202. a support column; 203. a rotating shaft; 204. an armrest; 3. A reciprocating assembly; 301. a telescopic rod A; 302. a telescopic rod B; 303. a wire clamp; 4. A limit component; 401. a limiting plate; 402. a threaded sleeve rod; 403. a threaded rod; 404. a handle.

Description of the embodiments

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples: referring to figures 1-4, an ultrasonic wire welding device comprises a welding assembly 1, wherein one side of the welding assembly 1 is provided with a control assembly 2, the top of the control assembly 2 is provided with a reciprocating assembly 3, the front of the control assembly 2 is provided with a limit assembly 4, the welding assembly 1 comprises an ultrasonic welding instrument body 101, a control button 102, a welding head 103 and a welding platform 104, one side of the ultrasonic welding instrument body 101 is provided with the control button 102, the ultrasonic welding instrument body 101 generates a high-voltage high-frequency signal of 20KHz through an internal generator, the signal is converted into high-frequency mechanical vibration through a transduction system and is added on a workpiece of a product, the temperature transmitted to an interface is increased through the surface of the workpiece and friction among molecules, when the temperature reaches the melting point of the workpiece, the interface of the workpiece is rapidly melted, gaps among the interfaces are then filled, when vibration stops, the device is widely applied in the market, and is not described in detail, the front top of the ultrasonic welding device body 101 is provided with a welding head 103, the front bottom of the ultrasonic welding device body 101 is provided with a welding platform 104, the control component 2 comprises a fixing plate 201, a support column 202, a rotating shaft 203 and an armrest 204, the fixing plate 201 is arranged on the side surface of the welding platform 104, the front bottom of the fixing plate 201 is provided with the support column 202, the surface of the support column 202 is provided with the rotating shaft 203, the surface of the rotating shaft 203 is provided with the armrest 204, the surface of the armrest 204 is wrapped with leather, the surface of the leather is provided with anti-skid patterns, the reciprocating component 3 comprises a telescopic rod A301, a telescopic rod B302 and an electric wire clamp 303, the telescopic rod A301 is arranged at the top of the armrest 204, one side of the top of the telescopic rod A301 is provided with the telescopic rod B302, the telescopic rod A301 and the telescopic rod B302 are instruments capable of adjusting the length through telescopic, the instruments are widely applied to the market and are not described in excess, the top of the telescopic rod B302 is provided with a wire clamp 303, the inner wall of the wire clamp 303 is provided with a plurality of through holes, the through holes are in round shapes and are convenient for clamping wires of different sizes, the limiting assembly 4 comprises a limiting plate 401, a threaded sleeve rod 402, a threaded rod 403 and a handle 404, the limiting plate 401 is arranged at the bottom of the fixing plate 201, the threaded sleeve rod 402 is arranged on one side of the front face of the fixing plate 201 through a fixing frame, the threaded rod 403 is arranged in the threaded sleeve rod 402, and the handle 404 is arranged on one side of the threaded rod 403.

As a preferred implementation manner in this embodiment, as shown in fig. 2 and 3, the electric wire to be welded is placed on the surface of the welding platform 104 and clamped by the electric wire clamp 303, a person holds the handrail 204, lifts the handrail 204 through the rotating shaft 203 and the support column 202, adjusts the transverse distance of the electric wire clamped by the electric wire clamp 303 through the telescopic rod a301, adjusts the longitudinal distance of the electric wire clamped by the electric wire clamp 303 through the telescopic rod B302, adjusts the electric wire clamped by the electric wire clamp 303 to the welding position opposite to the welding platform 104, rotates the threaded rod 403 in the threaded sleeve 402 against the telescopic rod a301 through the handle 404, keeps fixed and not rotating any more, starts the ultrasonic welding instrument body 101 through the control button 102, and the welding head 103 welds the electric wires overlapped on the surface of the welding platform 104 together, and takes out after the welding is completed.

The working principle of the utility model is as follows: after the wire clamped by the wire clamp 303 is adjusted to be opposite to the welding position of the welding platform 104 through the telescopic rod A301 and the telescopic rod B302, the threaded rod 403 is used for limiting and fixing, at this time, the limiting plate 401 and the handrail 204 limited by the threaded rod 403 can only move in a limited area, at this time, a person can continuously take out and put in the wire clamp 303, directly move in the limited area through the handrail 204, the rotated handrail 204 can be blocked by the position limited by the threaded rod 403, and each time of welding is not required to be aligned manually, and the wire clamp can be directly used. Through the cooperation setting of control assembly 2, reciprocal subassembly 3 and spacing subassembly 4, personnel can be through the landing position of the electric wire of the direct location electric wire clamp 303 centre gripping of adjustment reciprocal subassembly 3 and spacing subassembly 4, and the direct use of lining up with welding platform 104 need not all manual alignment at every turn when a large amount of welding, have improved work efficiency, simultaneously owing to be mechanical control position, have improved welded accuracy, have reduced the probability of long-time during operation personnel error, have improved electric wire welded yield.

The electrical components are all connected with an external main controller and 220V mains supply, and the main controller can be conventional known equipment for controlling a computer and the like.

Finally, it should be noted that: the foregoing description is only illustrative of the preferred embodiments of the present utility model, and although the present utility model has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements or changes may be made without departing from the spirit and principles of the present utility model.

Claims

1. Wire ultrasonic welding device, including welding subassembly (1), its characterized in that: one side of the welding component (1) is provided with a control component (2), the top of the control component (2) is provided with a reciprocating component (3), and the front of the control component (2) is provided with a limiting component (4).

2. An ultrasonic wire bonding apparatus according to claim 1 wherein: the welding assembly (1) comprises an ultrasonic welding instrument body (101), a control button (102), a welding head (103) and a welding platform (104), wherein the control button (102) is arranged on one side of the ultrasonic welding instrument body (101), the welding head (103) is arranged at the top of the front face of the ultrasonic welding instrument body (101), and the welding platform (104) is arranged at the bottom of the front face of the ultrasonic welding instrument body (101).

3. An ultrasonic wire bonding apparatus according to claim 2 wherein: the control assembly (2) comprises a fixing plate (201), a supporting column (202), a rotating shaft (203) and handrails (204), wherein the fixing plate (201) is arranged on the side face of the welding platform (104), the supporting column (202) is arranged at the bottom of the front face of the fixing plate (201), the rotating shaft (203) is arranged on the surface of the supporting column (202), and the handrails (204) are arranged on the surface of the rotating shaft (203).

4. An ultrasonic wire bonding apparatus according to claim 3 wherein: the surface of the handrail (204) is wrapped with leather, and anti-skid patterns are formed on the surface of the leather.

5. An ultrasonic wire bonding apparatus according to claim 4 wherein: the reciprocating assembly (3) comprises a telescopic rod A (301), a telescopic rod B (302) and an electric wire clamp (303), wherein the telescopic rod A (301) is arranged at the top of the handrail (204), one side of the top of the telescopic rod A (301) is provided with the telescopic rod B (302), and the top of the telescopic rod B (302) is provided with the electric wire clamp (303).

6. An ultrasonic wire bonding apparatus according to claim 5 wherein: the inner wall of the wire clamp (303) is provided with a plurality of through holes.

7. The ultrasonic wire bonding apparatus according to claim 6 wherein: limiting component (4) including limiting plate (401), screw thread loop bar (402), threaded rod (403) and handle (404), limiting plate (401) set up in the bottom of fixed plate (201), screw thread loop bar (402) set up through the fixed knot in positive one side of fixed plate (201), the inside of screw thread loop bar (402) is equipped with threaded rod (403), one side of threaded rod (403) is equipped with handle (404).