CN219335659U - Offset head type sheet loading machine - Google Patents
Offset head type sheet loading machine Download PDFInfo
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- CN219335659U CN219335659U CN202320354457.7U CN202320354457U CN219335659U CN 219335659 U CN219335659 U CN 219335659U CN 202320354457 U CN202320354457 U CN 202320354457U CN 219335659 U CN219335659 U CN 219335659U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The utility model relates to the technical field of throat hoop assembly, in particular to a partial head type compensation sheet loading machine, which comprises a throat hoop processing module for automatically assembling a throat hoop, wherein the output end of the throat hoop processing module is connected with a compensation sheet processing module, the compensation sheet processing module comprises a transfer mechanism, a embossing mechanism, a stamping mechanism, a compensation sheet feeding mechanism and a discharge hole, the transfer mechanism is provided with a plurality of mechanical arms which are arranged at intervals and used for transferring workpieces between the output end of the throat hoop processing module and the embossing mechanism, between the embossing mechanism and the stamping mechanism and between the stamping mechanism and the discharge hole, and the compensation sheet feeding mechanism is arranged on one side of the stamping mechanism. The utility model is helpful to solve the problems that the existing throat hoop is not completed by automatic equipment when the compensating sheet is processed, manual pressing is needed, and the time and labor are wasted and the efficiency is general.
Description
Technical Field
The utility model relates to the technical field of hose clamp assembly, in particular to a offset head type sheet loading machine.
Background
The hose clamp is a fastener for connecting soft and hard pipes and is widely used in the fields of industrial production and life. The commonly used laryngeal cuffs can be divided into an English type laryngeal cuff, an American type laryngeal cuff and a German type laryngeal cuff; wherein, the material of De type hose clamp is iron and the surface galvanization, and the knot is a punch forming's hose clamp, has torsion big, price moderate grade advantage.
In order to prevent the hose from falling off due to loosening of screws after the hose is locked for a long time, some hose clamps are provided with compensation sheets, and the hose can be locked by keeping the constraint force when the hose clamps are slightly loosened.
At present, the production of the conventional off-head type hose clamp can be carried out by means of an automatic assembly machine, but the hose clamp with the compensation sheet still needs to be manually taken to a stamping device for the processed hose clamp structure, and semi-automatic operation is carried out by means of the stamping device, so that the compensation sheet is pressed and fixed on the inner side of the hose clamp, the processing mode has higher requirements on the skills of operators, the labor intensity is high, and the production efficiency is general.
Disclosure of Invention
The utility model mainly aims to provide a offset head type compensation sheet loading machine which is beneficial to solving the problems that the existing throat hoop is not completed by automatic equipment when a compensation sheet is processed, manual pressing is needed, and the time and labor are wasted and the efficiency is general.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the offset die type compensation sheet loading machine comprises a die-cutting die machining module for automatically assembling a die-cutting die, wherein the output end of the die-cutting die machining module is connected with a compensation sheet machining module, the compensation sheet machining module comprises a transfer mechanism, a protruding mechanism, a stamping mechanism, a compensation sheet feeding mechanism and a discharge hole, the transfer mechanism is provided with a plurality of mechanical arms arranged at intervals and used for transferring workpieces between the output end of the die-cutting die machining module and the protruding mechanism, between the protruding mechanism and the stamping mechanism and between the stamping mechanism and the discharge hole, and the compensation sheet feeding mechanism is arranged on one side of the stamping mechanism.
On the basis of the technical scheme, the discharging direction of the throat hoop processing module is defined as the front-back direction; the transfer mechanism comprises a first manipulator, a second manipulator and a third manipulator, the bottoms of the first manipulator, the second manipulator and the third manipulator are fixedly arranged on the same slide plate, and the front and back reciprocating transverse movement can be synchronously carried out; the first manipulator, the second manipulator and the third manipulator are arranged at equal intervals in the front-back direction, and the distance between the output end of the throat hoop processing module and the embossing mechanism, the distance between the embossing mechanism and the punching mechanism and the distance between the punching mechanism and the discharge hole are consistent with the distance between the adjacent manipulators.
On the basis of the technical scheme, the first manipulator, the second manipulator and the third manipulator are respectively provided with a clamping piece, and the clamping pieces are connected with a left-right moving device.
On the basis of the technical scheme, the clamping pieces on the first manipulator, the second manipulator and the third manipulator are connected with lifting devices.
On the basis of the technical scheme, the clamping piece on the first manipulator is further connected with a rotating device with a rotating axle center facing horizontally left and right.
On the basis of the technical scheme, the stamping mechanism comprises a stamping seat, a limiting groove for accommodating the compensation sheet and the hoop is formed in the stamping seat, the compensation sheet and the hoop can be mutually attached in the limiting groove to form a structure to be stamped, and a stamping component for stamping and compounding the compensation sheet and the hoop is arranged outside the stamping seat.
On the basis of the technical scheme, the outer side of the stamping seat is also provided with the hoop shell limiting seat, and the hoop shell is positioned and restrained when the hoop of the laryngeal hoop enters the limiting groove.
On the basis of the technical scheme, the compensating plate processing module is further provided with a detector which is arranged close to the output end of the throat hoop processing module, and the detector is used for detecting abnormity of the throat hoop at the output end of the throat hoop processing module.
On the basis of the technical scheme, an NG outlet is arranged below the detector.
On the basis of the technical scheme, the throat hoop processing module comprises a first rotary table and a second rotary table, wherein the first rotary table and the second rotary table are provided with a plurality of stations, a hoop belt feeding mechanism, a hoop shell feeding mechanism, a screw feeding mechanism, a riveting mechanism and a rolling mechanism are arranged on the outer side of the first rotary table, and a screw locking mechanism and a discharging mechanism are arranged on the outer side of the second rotary table.
Compared with the prior art, the utility model at least comprises the following advantages:
according to the automatic assembling device, the compensating sheet processing module is arranged at the output end of the throat hoop processing module, and the automatic assembling device for automatic feeding and automatic stamping combination of the compensating sheet and the throat hoop is formed by utilizing the transfer mechanism, the embossing mechanism, the compensating sheet feeding mechanism and the stamping mechanism, so that the automatic assembling device can be used for replacing the manual semi-automatic operation required by the existing compensating sheet assembly, the degree of automation is greatly improved, the automatic processing of the throat hoops with the compensating sheet in a biased head mode from parts to finished products is realized, the labor intensity of operators is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a top view of a partial head compensator apparatus in one embodiment;
FIG. 2 is a top view of the compensator plate processing module of FIG. 1;
FIG. 3 is a schematic perspective view of FIG. 2;
fig. 4 is a schematic structural view of the pressing mechanism in fig. 3.
The drawing is marked: 100. a throat hoop processing module; 110. a hoop belt feeding mechanism; 120. a first turntable; 130. a hoop shell feeding mechanism; 140. a screw feeding mechanism; 150. a riveting mechanism; 160. a rolling mechanism; 170. a second turntable; 180. a screw locking mechanism; 190. a discharging mechanism; 200. a compensation sheet processing module; 1. a transfer mechanism; 11. a first manipulator; 12. a second manipulator; 13. a third manipulator; 14. a clamping member; 15. a rotating device; 2. a embossing mechanism; 3. a punching mechanism; 31. a base; 32. stamping a base; 321. a limit groove; 33. a first punch assembly; 34. a second punch assembly; 35. a limiting seat of the hoop shell; 4. a compensation sheet feeding mechanism; 41. a feed rail; 42. a fourth manipulator; 5. a discharge port; 6. NG outlet; 7. and a detector.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the specific examples.
Referring to fig. 1 to 4, the present embodiment discloses a partial head type compensator apparatus including a throat hoop processing module 100 for automatically assembling a throat hoop and a compensator processing module 200 for automatically assembling a compensator.
Further, the hose clamp processing module 100 includes a first rotating disc 120 and a second rotating disc 170, which are provided with a plurality of stations, a clamp belt feeding mechanism 110, a clamp shell feeding mechanism 130, a screw feeding mechanism 140, a riveting mechanism 150 and a rolling mechanism 160 are arranged on the outer side of the first rotating disc 120, and a screw locking mechanism 180 and a discharging mechanism 190 are arranged on the outer side of the second rotating disc 170.
In a specific implementation, the hoop shell feeding mechanism 130 firstly conveys hoop shells one by one to the tooling on the station on the first turntable 120, the station rotates to the next position, the hoop shell feeding mechanism 110 inserts one end of the hoop into the hoop shell on the station and rotates to the next station along with the station, the riveting mechanism 150 rivets the hoop shells, the riveting mechanism continues to rotate to the next position, the screw feeding mechanism 140 conveys screws into the inner holes of the hoop shells one by one, then rotates to the next station, the screws are transferred to the rounding mechanism 160 for rounding, the rolled circles are transferred to the second turntable 170, the rolled circles rotate along with the station on the second turntable 170, the screws are locked by the screw locking mechanism 180, and then the different discharging mechanisms 190 output. The first turntable 120, the second turntable 170, the band feeding mechanism 110, the band feeding mechanism 130, the screw feeding mechanism 140, the riveting mechanism 150, the rounding mechanism 160, the screw locking mechanism 180, and the discharging mechanism 190 are all related art, and the structure and specific working principle thereof are not described herein, and the embodiment adopts but is not limited to the corresponding components in the de-type hose clamp assembly machine as disclosed in the chinese patent CN108714794 a.
Further, as shown in fig. 2 and fig. 3, the output end of the throat hoop processing module 100 is connected with a compensating sheet processing module 200, the compensating sheet processing module 200 includes a transfer mechanism 1, a embossing mechanism 2, a punching mechanism 3, a compensating sheet feeding mechanism 4 and a discharging hole 5, the transfer mechanism 1 is provided with a plurality of manipulators arranged at intervals, and is used for transferring workpieces between the output end of the throat hoop processing module 100 and the embossing mechanism 2, between the embossing mechanism 2 and the punching mechanism 3 and between the punching mechanism 3 and the discharging hole 5, the compensating sheet feeding mechanism 4 is arranged on one side of the punching mechanism 3, and when the offset throat hoops and compensating sheets enter the punching mechanism 3, punching compounding can be performed.
Specifically, for convenience of explanation of the technical scheme, the discharging direction of the throat hoop processing module 100 is defined as the front-rear direction.
The transfer mechanism 1 comprises a first manipulator 11, a second manipulator 12 and a third manipulator 13, the bottoms of the first manipulator 11, the second manipulator 12 and the third manipulator 13 are fixedly arranged on the same sliding plate, and a driving motor is connected with the transfer mechanism, and the driving motor can control the sliding plate to move back and forth, so that the effect that the first manipulator 11, the second manipulator 12 and the third manipulator 13 can synchronously reciprocate back and forth is achieved.
It should be noted that, the first manipulator 11, the second manipulator 12, and the third manipulator 13 are disposed at equidistant intervals in the front-rear direction, and the distance between the output end of the throat hoop processing module 100 and the embossing mechanism 2, the distance between the embossing mechanism 2 and the punching mechanism 3, and the distance between the punching mechanism 3 and the discharge port 5 are all consistent with the distance between the adjacent manipulators, so that when the transfer mechanism 1 moves front-rear, the first manipulator 11, the second manipulator 12, and the third manipulator 13 can synchronously transfer workpieces between different mechanisms.
In this embodiment, the first manipulator 11, the second manipulator 12, and the third manipulator 13 are all provided with a clamping member 14, and the clamping member 14 specifically adopts pneumatic fingers for opening and closing the workpiece, and the clamping member 14 is connected with a left-right moving device and a lifting device, and the left-right moving device and the lifting device cooperate to control the left-right movement and the up-down movement of the clamping member 14, thereby accurately completing the transferring motion. The left-right moving device and the lifting device are all air cylinders, and in other embodiments, linear driving devices such as an electric cylinder, an oil cylinder, a motor screw rod combined structure and the like can also be adopted.
Further, the clamping piece 14 on the first manipulator 11 is further connected with a rotating device 15 with a rotation axis facing horizontally, and the rotating device 15 specifically adopts a pneumatic turntable, so that the workpiece is clamped and then rotated in angle, and the rotation of the workpiece is controlled, so that the angle of the throat hoop output by the output end of the throat hoop processing module 100 is adjusted, and the tooling requirements of the rear end embossing mechanism 2 and the stamping mechanism 3 are adapted.
In this embodiment, as shown in fig. 4, the stamping mechanism 3 includes a stamping seat 32, the bottom of the stamping seat 32 is connected and fixed with the frame of the compensation sheet processing module 200 through a base 31, a limiting groove 321 for accommodating the compensation sheet and the band is provided on the stamping seat 32, the compensation sheet and the band can be mutually attached in the limiting groove 321 to form a structure to be stamped, a first stamping component 33 and a second stamping component 34 for stamping and compounding the compensation sheet and the band are provided on the outer side of the stamping seat 32, and a cylinder and a punch are provided on the first stamping component 33 and the second stamping component 34, so that the extension sheets on two sides of the compensation sheet can be stamped, and the extension sheets and the band are compounded after being bent.
Further, a shell-clamping limiting seat 35 is further arranged on the outer side of the stamping seat 32, and is used for positioning and restraining the shell when the hoops of the laryngeal cuffs enter the limiting groove 321.
In a specific implementation process, the first manipulator 11 clamps a workpiece output by an output end (namely, the discharging mechanism 190) of the throat hoop processing module 100, then rotates a specific angle and then transfers the workpiece to the embossing mechanism 2 to the rear, an embossing station for sleeving the throat hoop is arranged on the embossing mechanism 2, a limiting structure is arranged on the outer side of the embossing station, so that the throat hoop is kept fixed in the embossing process, the embossing mechanism 2 molds a hoop of the throat hoop to obtain a mounting area of a compensation sheet, then the second manipulator 12 transfers the workpiece from the embossing mechanism 2 to the stamping mechanism 3, before that, the compensation sheet is output by the compensation sheet feeding mechanism 4 along the feeding track 41, a fourth manipulator 42 is arranged at the tail end of the feeding track 41 and used for transferring the compensation sheets into the limiting grooves 321 of the stamping mechanism 3 one by one, when the hoop of the throat hoop enters the limiting grooves 321, the inner side of the hoop is attached to the compensation sheet to obtain a finished product, and then the third manipulator 13 accurately transfers the finished product from the stamping mechanism 3 to the discharging port 5 for outputting, and the discharging port 5 in the embodiment is of a sliding rail structure.
In this embodiment, the compensation sheet processing module 200 is further provided with a detector 7 disposed near the output end of the throat hoop processing module 100, and the cover detector 7 specifically adopts a photoelectric sensor, and combines with the rotation operation of the first manipulator 11 on the workpiece, so that the detector 7 can perform abnormal detection on the roundness of the throat hoop at the output end of the throat hoop processing module 100. In addition, be equipped with NG export 6 below the detector 7, if the detector 7 detects that the work piece has unusually, belong to the NG work piece, then first manipulator 11 pine takes off, and the NG work piece drops from NG export 6, and NG export 6 below is connected with the slide rail, makes things convenient for the outward output of NG work piece.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (10)
1. The offset die type sheet loading machine comprises a die-cutting die machining module (100) for automatically assembling a die-cutting die, and is characterized in that the output end of the die-cutting die machining module (100) is connected with a die-cutting die machining module (200), the die-cutting die machining module (200) comprises a transfer mechanism (1), a pressing mechanism (2), a punching mechanism (3), a die-cutting die feeding mechanism (4) and a discharge hole (5), the transfer mechanism (1) is provided with a plurality of manipulators arranged at intervals, and the transfer mechanism is used for transferring workpieces between the output end of the die-cutting die machining module (100) and the pressing mechanism (2), between the pressing mechanism (2) and the punching mechanism (3) and between the punching mechanism (3) and the discharge hole (5), and the die-cutting die feeding mechanism (4) is arranged on one side of the punching mechanism (3) and can conduct punching compounding when the offset die-cutting die and the die-cutting die enter the punching mechanism (3).
2. The offset die-filling machine according to claim 1, wherein the discharging direction of the throat hoop processing module (100) is defined as the front-rear direction; the transfer mechanism (1) comprises a first manipulator (11), a second manipulator (12) and a third manipulator (13), the bottoms of the first manipulator, the second manipulator and the third manipulator are fixedly arranged on the same sliding plate, and the front and back reciprocating transverse movement can be synchronously carried out; the first manipulator (11), the second manipulator (12) and the third manipulator (13) are arranged at equal intervals in the front-back direction, and the distance between the output end of the throat hoop processing module (100) and the embossing mechanism (2), the distance between the embossing mechanism (2) and the stamping mechanism (3) and the distance between the stamping mechanism (3) and the discharge hole (5) are consistent with the distance between the adjacent manipulators.
3. The offset head type sheet loading machine according to claim 2, wherein clamping pieces (14) are arranged on the first manipulator (11), the second manipulator (12) and the third manipulator (13), and the clamping pieces (14) are connected with a left-right moving device.
4. A partial head de-type sheet loading machine according to claim 3, wherein the clamping members (14) on the first manipulator (11), the second manipulator (12) and the third manipulator (13) are connected with lifting devices.
5. A offset head type sheet loading machine according to claim 2 or 3, wherein the clamping member (14) on the first manipulator (11) is further connected with a rotation device (15) with a rotation axis oriented horizontally.
6. The offset head type sheet loading machine according to claim 1, wherein the stamping mechanism (3) comprises a stamping seat (32), a limiting groove (321) for accommodating the compensating sheet and the hoop is arranged on the stamping seat (32), the compensating sheet and the hoop can be mutually attached in the limiting groove (321) to form a structure to be stamped, and a stamping component for stamping and compounding the compensating sheet and the hoop is arranged on the outer side of the stamping seat (32).
7. The offset head type sheet loading machine according to claim 6, wherein a clip shell limit seat (35) is further arranged on the outer side of the stamping seat (32), and is used for positioning and restraining the clip shell when the clip band of the throat clip enters the limit groove (321).
8. The offset head type sheet loading machine according to claim 1, wherein the sheet processing module (200) is further provided with a detector (7) arranged close to the output end of the throat hoop processing module (100), and the detector (7) is used for detecting abnormality of the throat hoop at the output end of the throat hoop processing module (100).
9. The offset head type sheet loading machine according to claim 8, wherein an NG outlet (6) is arranged below the detector (7).
10. The offset head die-filling and sheet-filling machine according to claim 1, wherein the throat die-filling and sheet-filling machine is characterized in that the throat die-filling and sheet-filling machine comprises a first rotary table (120) and a second rotary table (170) which are provided with a plurality of stations, a hoop belt feeding mechanism (110), a hoop shell feeding mechanism (130), a screw feeding mechanism (140), a riveting mechanism (150) and a rolling mechanism (160) are arranged on the outer side of the first rotary table (120), and a screw locking mechanism (180) and a discharging mechanism (190) are arranged on the outer side of the second rotary table (170).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320354457.7U CN219335659U (en) | 2023-03-01 | 2023-03-01 | Offset head type sheet loading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320354457.7U CN219335659U (en) | 2023-03-01 | 2023-03-01 | Offset head type sheet loading machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219335659U true CN219335659U (en) | 2023-07-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320354457.7U Active CN219335659U (en) | 2023-03-01 | 2023-03-01 | Offset head type sheet loading machine |
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| CN (1) | CN219335659U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117549063A (en) * | 2023-11-24 | 2024-02-13 | 天津市鹤鼎工贸有限公司 | Mounting device of hoop compensator |
-
2023
- 2023-03-01 CN CN202320354457.7U patent/CN219335659U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117549063A (en) * | 2023-11-24 | 2024-02-13 | 天津市鹤鼎工贸有限公司 | Mounting device of hoop compensator |
| CN117549063B (en) * | 2023-11-24 | 2024-06-14 | 天津市鹤鼎工贸有限公司 | Mounting device of hoop compensator |
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